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On  the  Racing  Camshaft  Models,  an  Amal  Racing  Carburettor  with  Twin  Fuel

feeds is  fitted.  When tuning this for speed work select the main jet size which gives maximum

power  and  speed  with  the  Air  and  throttle  full  open.  The  correct  size  is  readily  found  by

moving  the  air lever at  full Throttle openings : any increase in  power obtained  by half closing

the  air lever indicates  that  the  jet  size  is  too  small.  Loss  of  power on  closing  the  Air  Lever

slightly shows  that the  main jet  is  rather too large.  It  is far belter to err on  the  rich side with

Carburettor  settings.  Weakness  "  Cooks "  Sparking  Plugs  and  other  Engine  parts.

Idling or slow running is governed by a knurled screw on the side of the Carburettor;

for  Petrol  Benzol  it  should  be  unscrewed  about  two  and  a  half  turns,  but  for  Discol  R.D.1

fuel,  only  about  half  a  turn.  Always  adjust  this  control  so  that  a  clean  pick-up  and  good

acceleration  are  obtained.  From  one  eighth  to  three  quarter  throttle  is  governed  by  the

throttle  cut-away;  this is  indicated  in  the  way  explained  previously.  Three  quarter  to  full

Throttle  is  governed by main jet size.

LUCAS  MAGNETO  AND  MAGDYNO  LIGHTING  SET

When  Camshaft  Models  are  not  fitted  with  Magdyno  Lighting  a  Lucas  Racing

Magneto  is  fitted.  Magnetos  have  now  reached  such  a  stage  of  perfection  that  trouble  is

seldom if ever experienced with these.  Their condition,  however,  does affect the performance

of the machine considerably.  If any trouble is experienced with the Magneto this will usually

be traced to either the High Tension pick-up or the contact breaker.  Should starting become

difficult  and  Ignition  is suspected,  inspect  the  following  points,  remove  sparking plug,  hold

this  against  the  cylinder  with  the  high  tension  lead  attached  to  the  terminal  and  kick  the

Engine over (be careful  to  see  that the  hand  is  nowhere  near  the terminal,  and  that the  plug

body makes contact with  the cylinder or a shock will be felt) if there is no spark at the points,

take the terminal away from the plug and hold this about 1/8- in. from the Cylinder, at the same

time kicking  the Engine over; if a spark is now visible the fault is in the Sparking Plug.  Check

off the gap between the points, this should be  20  Thou  and if necessary  adjust  them  by either

tapping  the  electrodes  together  or  springing  the  outside  electrode  away  with  a  thin  screw-

driver.  If the  plug still  refuses  to  spark,  unscrew the  centre  from  the  plug  body  and  clean

the  mica  insulation with  a  Petrol  soaked  rag.  Make sure when assembling the plug that the

gap  between  the  points  is  correct.  Should  it  be impossible  to  obtain a spark from the  High

Tension  Terminal  against  the  Cylinder, first remove  the  High  Tension Pick-up  and examine

this;  if  any  carbon or dust  exists  wipe  this  away,  also  take a  pencil  or  similar  object,  cover

this with a cloth  and insert into the hole  left  by  the  removal  of the Pick-up, press  this lightly

on  to  the Slip  ring, and  to  remove  any  carbon  which exists  rotate  the  Engine  with  the  Kick

Starter.

Should this  not  have  the  desired  effect  turn  to  the  contact  breaker,  A  Spanner  is

provided  in  the  tool  kit  for  adjusting  the  contact  breaker  points  and  removing  the  contact

breaker  centre  pin.  Take  the  Contact  breaker  out  bodily  by  first  unscrewing  the  Contact

breaker Centre Pin and Rocking the Pin  from side to side in the centre of the Contact Breaker,

it  will  then leave the  taper hole in  the  Armature  shaft.  Now  that the Contact Breaker is free

turn the Rocker Arm  locating spring and prise the Rocker Arm off its Pin;  the Points will then

be visible.  If  these  are pitted  or  show indications of scaling, file the surfaces  of  both evenly

with  a  smooth file, afterwards  smooth  with fine  emery  cloth.

When replacing the Rocker Arm  on its  Pin see that  this  is  an easy  fit;  a tittle grease

should  be  smeared  round  the  pin.  Be  careful  when  re-fitting  the  contact  breaker  to  see

that  the  keyway  on  the  taper  of  the  contact  breaker  body  locates  properly in the Armature

shaft  before  tightening the Centre  Pin.

A  Gauge  is  provided  on  the  side  of  the  Contact  Breaker  spanner  for  checking  the

gap  between  the points.

Lucas  Magdyno.

—The  previous  information  covering  the  Lucas  Magneto  applies

also  to  the  Magneto  Portion  of  the  Magdyno.  The  Dynamo  portion  of  the  instrument  is

detachable  and  can  be  removed in the  following manner :—

—16—

www.ajs-matchless.info

Summary of Contents for 3.46 H.P.

Page 1: ...A J S Model 33 7 HANDBOOK for OVERHEAD CAMSHAFT TROPHY MODELS 3 46 H P 4 95 H P MANUFACTURED BY PLUMSTEAD LONDON S E 18 PRICE ONE SHILLING w w w a j s m a t c h l e s s i n f o...

Page 2: ...w w w a j s m a t c h l e s s i n f o...

Page 3: ...mption that the purchasers of A J S Camshaft Models are already conversant with the driving of a Motor Cycle we have only included just covering remarks on this subject That accessibility has been ver...

Page 4: ...ear Wheel Removal and Adjustment 19 and 20 Front 20 Wheel Bearing Adjustment 20 Front Fork Adjustment 20 Steering Head and Handlebars 21 Gear Ratios 22 Engine Revolution Chart 22 Guarantee Details 23...

Page 5: ...rds On electrically equipped models the Dipping and Dimming Control switch is fitted to left Handlebar Starring Do not overflood the Carburettor only depress the Tickler enough to feel resistance by t...

Page 6: ...e whilst this is exposed Sparking Plug Oil Feed Pipes to Valve Guides Oil Feed Pipe from main Engine Pump to Rocker Box and Oil Drain Pipe to Rocker Box Pump also Exhaust Pipe Locking Ring etc Next re...

Page 7: ...THE A J S TROPHY O H C ENGINE 5 w w w a j s m a t c h l e s s i n f o...

Page 8: ...VALVE AND IGNITION TIMING 6 w w w a j s m a t c h l e s s i n f o...

Page 9: ...t No XB 3360 The accompanying illustration shows the method of operation of both the valve extractor and the valve grinding tool although the Cylinder Head shown does not of course belong to a Camshaf...

Page 10: ...re of the chain wheel afterwards pushing out the tool holding this in position Watch that the rubber washer between the rocker box and the chain cover settles into position properly When the chain whe...

Page 11: ...oner blade spring at the top and the blade and spring can then be withdrawn from the bottom peg when replacing verify that the spring eye locates in its groove half way along the bottom peg The top ey...

Page 12: ...to time and obviously it is most economical to drain the Tank when the oil is at its lowest recommended level The correct Oil level in the Oil Tank being almost up to the end of the return pipe do not...

Page 13: ...is made for this To check off the relation between the two first engage any gear and then remove the split cotter and yoke end pin from the top of the Short Gear Rod if the two are correct the holes...

Page 14: ...LUTCH PARTS 1 2 3 4 5 6 Clutch Spring Screw Main Shaft Clutch Thrust Pin Main Shaft Nut Locking Washer for Main Shaft Nut Clutch Spring Screw Washer 7 8 9 10 11 12 13 Clutch Spring Box Clutch Spring C...

Page 15: ...ll and Roller Bearings between the two and these will drop out if not carefully handled When re assembling the Clutch the Ball and Roller bearings should be placed alternately round the centre and to...

Page 16: ...th the finger about in CARBURETTOR The Carburettor fitted as standard to the Camshaft Models is an Amal There are four ways in which the quality of the mixture can be varied these are as follows 1 2 3...

Page 17: ...ssity for alteration to the needle position may be checked in the following way Start the Engine and open the air lever to its fullest extent open Throttle control half way and notice whether the exha...

Page 18: ...e over if a spark is now visible the fault is in the Sparking Plug Check off the gap between the points this should be 20 Thou and if necessary adjust them by either tapping the electrodes together or...

Page 19: ...for any length of time without the Battery or if any trouble is experienced with the Dynamo withdraw the brushes from their housings and clip them under the brush springs or remove the Dynamo altoget...

Page 20: ...the fingers and moved a tooth backwards or forwards in the chain until the correct setting is arrived at When this is so place the magneto sprocket on to the sleeve and turn the armature shaft of magn...

Page 21: ...rm raised from the forward end When the desired chain tension is arrived at carefully retighten the bolts REAR WHEEL ADJUSTMENT GAUGE On the right hand side of the bottom chain stay will be found a pi...

Page 22: ...el will then fall out of the slots in fork ends When the wheel is replaced see that the brake anchor pin is screwed in tightly and the spindle nuts are tight IMPORTANT INSTRUCTIONS WHICH MUST BE CAREF...

Page 23: ...d side of the forks looking at the machine from the front see Illustration and turn the spindles by means of the heads on the left hand side until all slackness is taken up Afterwards tighten up lock...

Page 24: ...3638 3876 4118 4364 4606 4848 4 239 517 775 1034 1293 1550 1810 2068 2327 2586 2845 3100 3359 3620 3879 4136 4395 4654 4913 5172 4 275 549 824 1098 1373 1648 1923 2196 2471 2747 3022 3296 3571 3846 4...

Page 25: ...combined when carrying more persons or a greater weight than that for which the machine was designed by the manufacturers 3 The attaching of a sidecar to a motor cycle by any form of attachment not pr...

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