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HCT-5H BUN TOASTER

1

A.J. Antunes & Co.

P/N 1011256 Rev. B 03/15 

McDonald’s

HORIZONTAL CONTACT TOASTER  

HCT-5H 

MFG. NO. 9210850

A.J. Antunes & Co.

Place this manual in the Toaster section  

of your 

Equipment Manual. 

Manufactured exclusively for 

McDONALD’S® 

BY

 

A.J. ANTUNES & CO. 

180 KEHOE BLVD. 

CAROL STREAM, ILLINOIS 60188, U.S.A. 

PHONE: 1-630-784-1000 

TOLL FREE: 1-877-392-7854 

FAX: 1-630-784-1650 

www.ajantunes.com

TABLE OF CONTENTS

This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc..  

© McDonald’s Corporation  All Rights Reserved

Owner Information .....................................................2

General ......................................................................2

Service/Technical Assistance ....................................2

Warranty Information .................................................2

Specifications .............................................................3

Electrical Specifications & Plug Configuration ..........3

Pass Through Time ...................................................3

Dimensions ................................................................3

Important Safety Information ....................................4

Installation ...................................................................5

Unpacking ..................................................................5

Location .....................................................................5

Operation .....................................................................6

Operating Instructions ...............................................6

Language Selection ...................................................6

Programming ..............................................................7

Control Panel .............................................................7

Settings ......................................................................7

Light/Dark Adjustment ...............................................7

Purging Product from Toaster ....................................7

Factory Reset ............................................................7

Maintenance ................................................................8

Daily Cleaning ...........................................................8

Quarterly Maintenance ..............................................9

Troubleshooting .......................................................12

Replacement Parts ...................................................16

Wiring Diagram .........................................................21

Notes..........................................................................22

LIMITED WARRANTY

The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment. 

All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation. 

 

If any part becomes defective during the period of this Warranty, Antunes Food Service will pay labor costs to an Authorized Service Agent to replace the part plus 

travel expenses. 

Antunes Food Service reserves the right to make changes in design or add improvements on any products.  The right is always reserved to modify Equipment 

because of factors beyond our control and government regulation.  Changes to Equipment do not constitute a warranty charge. 

This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular 

purpose, each of which is expressly disclaimed.  The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be 

liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.

WARRANTY EXCLUSIONS

•  The cost of Installation.

•  Equipment that has been damaged due to shipment.  Purchaser should 

make damage claim directly upon carrier.

•  Alteration, misuse, abuse.

•  Improper storage or handling.

•  Improper maintenance.

•  Failure to follow proper Installation instructions, including electrical  

connection.

•  Improper or unauthorized repairs.

•  Scheduled Maintenance procedures as outlined in your MRC Card.

•  This Warranty does not cover Consumable items. 

NOTE

: The Conveyor Belt 

wraps are consumable items that can be easily adjusted or replaced accord-

ing to the Maintenance Section of this product’s Owner’s Manual. 

•  Water pressure problems or contamination problems such as foreign material 

in water lines or inside solenoid valves due to an incoming water source.

•  Freight, foreign, excise, municipal or other sales or use taxes.

•  Consequential damages such as loss of profit, loss of time, the cost of repair-

ing or replacing other property which is damaged, or any other incidental 

damage of any kind.

Scan with mobile device or enter URL

for product and service information.

A.J. Antunes & Co.

HCT-5H & HRT-5H

http://tiny.cc/ajaHCT-HRT

Summary of Contents for 9210850

Page 1: ... reserves the right to make changes in design or add improvements on any products The right is always reserved to modify Equipment because of factors beyond our control and government regulation Changes to Equipment do not constitute a warranty charge This warranty is exclusive and is in lieu of all other warranties expressed or implied including any implied warranty of merchantability or fitness ...

Page 2: ...ment Warranty Information Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are not covered under warranty The warranty does NOT extend to Damages caused in shipment or damage a...

Page 3: ...al codes and any other applicable codes 34 19 868 5 mm 11 41 289 8 mm 17 75 450 8 mm Dimensions Electrical Specifications Plug Configuration Model Mfg No Volt Watts Hz Plug Description Plug Configuration HCT 5H Domestic 9210850 208 4430 5250 60 Pin Sleeve Plug 30 Amps 250 VAC R Pass Through Time For all HCT 5H units the pass through time is 17 seconds 2 seconds ...

Page 4: ...urned off an LED light flashes to indicate that the power cord is plugged in WARNING ELECTRICAL SHOCK HAZARD FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH Electrical ground is required on this appliance Do NOT modify the power supply cord plug If it does not fit the outlet have a proper outlet installed by a qualified electrician Do NOT use an extension ...

Page 5: ...to an appropriate power outlet Unpacking 1 Open the large box It contains HCT 5H toaster Accessories box 2 Remove the accessories box from the large box 3 With the help of another person carefully remove the HCT 5H from the large box 4 Remove all protective coverings from the unit 5 Open the Accessories Box It contains Owner s Manual Bun Feeder Bun Buffer Frame 6 Wipe the entire exterior of the to...

Page 6: ... facing down Toasted product drops into the Bun Buffer OPERATION Figure 2 HCT 5H Bun Feeder Control Panel Bun Buffer Bun Buffer Frame Language Selection Follow these steps to set the language option for the toaster 1 Plug in the power cord and turn the toaster on 2 See Figure 3 Press and hold the MENU button for five seconds 3 Press until the display shows English 4 Press OK 5 Press or to select y...

Page 7: ...e adjusted The table below describe platen and motor settings depending on the Compression Knob setting When using recommended Compression Setting of 4 A Platen 540 F 282 C B Platen 545 F 285 C C Platen 495 F 257 C Conveyor Speed 18 0 seconds PROGRAMMING Figure 3 HCT 5H Control Panel Light Dark Adjustment When the unit is turned on and ready you can adjust the toast quality by pressing for lighter...

Page 8: ... discol ored missing snaps or damaged in any way NOTE The conveyors continue to turn during the cool down period allowing you to clean the entire Belt 8 If the Belts are all in good condition spray a clean sanitized towel with an approved multi sur face cleaner Wipe all of the Belts clean for two revolutions of the belts NOTE You may need to wipe the Belts more two rotations 8 Next spray a clean s...

Page 9: ...eplaced NOTE Belts should be removed ONLY during Belt Replacement or when required in a service situa tion NOTE We recommend that Belts be replaced every quarter INSPECTING BELTS Inspect all belt wraps daily for signs of tearing fold ing or any damage Replace any damaged belts as needed Refer to the images on this page for examples of belt damage that requires belt replacement BELT IS MISSING SNAP...

Page 10: ... the Top Roller in towards the toaster so the roller slides DOWN and locks into place 8 Push the Bottom Roller in towards the toaster so the roller slides DOWN and locks into place 9 Remove and discard the Top Belt the recom mendation is to cut it in half so it cannot be used again 10 Remove and discard the Bottom Belts the recom mendation is to cut them in half so they cannot be used again 11 CLE...

Page 11: ...he rear top roller and rear bottom roller Repeat this step for the club heel belt and the second crown belt NOTE Make sure the belt lines up properly on the rollers The snaps on the belts should face the inside of the bottom rollers 6 Return the Top and Bottom Belt Rollers to full ten sion Pull the Top Roller UP so it can slide out towards the front of the toaster into operating position Push the ...

Page 12: ...ms Call AJA Technical Support 877 392 7854 for assistance Display Reads Motor Running Slow A Mechanical Obstruction has occurred that is slowing down the conveyor motor Display Reads Motor Slow Display Reads Motor Load Display Reads Control Temperature Fail Toaster Electrical compartment is over heating due to Lack of airflow surround ing the toaster Inspect the cooling fan on the side for opera t...

Page 13: ...splay Reads Heater B Fail The Platen Heater B heater did not reach set point temperature Display Reads Sensor B Fail Platen Thermocouple B sensor has failed Display Reads Overtemp C Platen C heater is overheating exceeded its set point Display Reads SSR C Fail The solid state relay for Platen C has failed Display Reads System C Fail The Platen Heater C heater did not reach set point temperature Di...

Page 14: ...ession 4 Call AJA Technical Support 877 392 7854 for assistance Mechanical problem within conveyor system Call AJA Technical Support 877 392 7854 for assistance Buns are toasting too light Incorrect temperature set points Perform a factory reset as detailed in Programming Section of this owner s manual Call AJA Technical Support 877 392 7854 for assistance Incorrect motor speed Perform a factory r...

Page 15: ...2 7854 for assistance The black belts are tearing prematurely The 4 main rollers are not being cleaned of crumb seeds buildup during belts dur ing the quarterly belt replacement Clean all 4 roller of any buildup until the roller surface feels smooth Refer to the mainte nance section of this owner s manual Call AJA Technical Support 877 392 7854 for assistance The front bun landing tray is not prop...

Page 16: ...1 0021724 Weldment Bearing 2 Brkt Spring Guide Rh 12 0022046 Weldment Bun Feeder 1 13 0022047 Weldment Bun Stopper 1 14 0022048 Weldment Top Cover 1 15 0022108 Weldment Back Cover 1 Item Part No Description Qty Item Part No Description Qty 16 0200331 Mica Spacer Front 2 17 0400438 Spacer 1 25Od X 03Thk Nomex 4 18 0504320 Spacer 0 781 X 1 125 X 0 06 4 19 0506957 Plate Tensioner Rh 2 20 0506958 Brac...

Page 17: ... X 3 8 1 13 4000132 Fan Blower 1 14 7001043 Display Board Kit 1 15 7001042 Main Board Kit 1 16 0506156 Heat Sink Relay 1 17 308P157 Screw Tap 8 32 X 3 8 Lg 4 Item Part No Description Qty Item Part No Description Qty 18 4050240 Relay Solid State Dual Pole 1 W Conn Recept 19 4051010 Relay Random Phase Solid State 50A1 20 0506946 Bracket Motor Mounting 1 21 21000 0043 Spacer 3 8 Cbs Thread Female 2 2...

Page 18: ...15 McDonald s REPLACEMENT PARTS continued 19 25 2 52 42 86 37 41 17 31 32 24 46 39 22 23 40 42 38 16 15 15 24 42 51 6 30 30 35 43 4 34 15 15 9 50 52 26 38 47 49 29 57 45 53 27 27 56 13 12 13 48 42 20 33 18 2 20 33 18 52 47 49 29 NOTE See Page 20 for Parts List ...

Page 19: ...HCT 5H BUN TOASTER 19 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s 36 53 28 49 8 10 54 1 11 7 16 16 14 14 21 44 55 4 3 5 6 REPLACEMENT PARTS continued NOTE See Page 20 for Parts List ...

Page 20: ...Spring Roller Tension 1 25 2100334 Thrust Strip Teflon 4 26 2120118 Washer Flat 1 27 2120253 Spacer Upper Locking Plate 2 Control Side 28 2120254 Spacer Upper Locking Plate 4 End Side 29 2120255 Spacer Upper Locking Plate 2 Control Side 30 2150193 Sprocket 25B24 1 2 Bore 1 31 2150250 Bearing Flanged 1 32 2150251 Sprocket 25B14 3 8 Bore 1 33 2150285 Bearing Single Groove S S 7 35 2150380 Chain Driv...

Page 21: ...HCT 5H BUN TOASTER 21 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s WIRING DIAGRAM ...

Page 22: ...HCT 5H BUN TOASTER 22 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES ...

Page 23: ...HCT 5H BUN TOASTER 23 A J Antunes Co P N 1011256 Rev B 03 15 McDonald s NOTES continued ...

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