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4.0 INSPECTION

4.1 INSPECTION 

FREQUENCY:

 The 8mm HLL Permanent Horizontal Lifeline must be inspected by the Certi

fi

 ed Installer 

after installation and at the intervals de

fi

 ned in Section 2. Inspection procedures are described in the 

“Inspection 

and Maintenance Log” (Table 2)

. Inspect all other components of the Fall Protection System per the frequencies and 

procedures de

fi

 ned in the manufacturer’s instructions.

4.2 INSPECTION 

RECORDS:

 Results of each Certi

fi

 ed Installer inspection should be recorded on copies of the I

nspection and 

Maintenance Log

. The date for the next required Certi

fi

 ed Installer inspection should be recorded on the System Label.

 

RFID Tag: Some Horizontal Lifeline (HLL) systems are equipped with a Radio Frequency Identifi cation (RFID) Tag. 

The RFID Tag can be used in conjunction with a Handheld Reading Device to simplify inspection and inventory control 

and provide records for you fall protection equipment. Contact 3M or visit 3M.com/FallProtection for details.

4.3 DEFECTS:

 If inspection reveals an unsafe or defective condition, do not use the 8mm HLL System. Follow employer 

recommended Lockout/Tagout procedures to remove the system from service and contact the 3M Certi

fi

 ed Installer for 

inspection and service. Do not attempt to repair the system. Only 3M or parties authorized in writing by 3M may make 

repairs to this equipment.

4.4 PRODUCT 

LIFE:

 The functional life of the 8mm HLL system is determined by work conditions and maintenance. As long 

as the product passes inspection criteria, it may remain in service.

5.0  MAINTENANCE, SERVICING, STORAGE

5.1 CLEANING:

 Periodically clean the systems metal components with a soft brush, warm water, and a mild soap solution. 

Ensure all components are thoroughly rinsed with clean water after cleaning.

 

Contaminants: Although highly resistant to chemicals and environmental conditions, avoid contaminating the 8mm 

HLL and Travelers with acids, bitumen, cement, paint, cleaning fl uids, etc. If the equipment contacts acids or other 

caustic chemicals, remove from service and wash with water and a mild soap solution. Inspect per the “Inspection and 

Maintenance Log” (Table 2) before returning to service.

5.2 SERVICE:

 Only 3M or Certi

fi

 ed Installers authorized in writing by 3M Fall Protection may make repairs to this equipment. 

If the  8mm HLL System has been subject to fall force or inspection reveals an unsafe or defective conditions, remove the 

system from service and contact 3M Fall Protection or a 3M Certi

fi

 ed Installer regarding replacement or repair.

Summary of Contents for DBI SALA 7241420

Page 1: ...3M 2018 Installation Instruction Manual 5908260 Rev A 8mm Permanent Horizontal Lifeline Fall Arrest Fall Restraint System 1 1 B C F F G A E C D B 2 B D C F G A E C D B 3 B C F G C D B A...

Page 2: ...2 2 1 2 3 4 1 2 10 ft 3 0 m H A 5 6 A B C D E F G A B C...

Page 3: ...ely removed from service and all components must be inspected by a Competent Person prior to being used again Ensure system is appropriate for the number of simultaneous users Work as closely to the h...

Page 4: ...n Material Minimum Breaking Strength kN lb A 7240211 8mm 7x7 Stainless Steel Cable 316 Stainless Steel 38 7 8 700 7240212 8mm 1x19 Stainless Steel Cable 316 Stainless Steel 47 10 600 7234012 Hex Joine...

Page 5: ...ng clothing tools etc per Traveler 7241421 Overhead Traveler Stainless Steel 22 2 5 000 1 Person up to 140 kg 310 lbs including clothing tools etc per Traveler SYSTEM SPECIFICATIONS Anchorage Structur...

Page 6: ...ive locking of an SRL Situations which do not allow for an unobstructed fall path should be avoided Working in confined or cramped spaces may not allow the body to reach sufficient speed to cause the...

Page 7: ...er Inspection Schedule Type of Use Application Examples Conditions of Use Periodic Examination Certification Frequency Infrequent to Light Use Residential and Commercial buildings where the system is...

Page 8: ...f locking snap hooks and carabiners are required 2 7 MAKING CONNECTIONS Snap hooks and carabiners used with this equipment must be self locking Ensure all connections are compatible in size shape and...

Page 9: ...installed by the User prior to use of the system 5 At the far end of the system connect the planned Energy Absorber and Pass Through End Connector to the End Anchor Bracket thread the Cable Lifeline t...

Page 10: ...Secure the End Anchor Bracket to structure as recommended in the fastener manufacturer s documentation 3 Torque fastener to manufacturer s specification or recommended 50 Nm 37 ft lbf 3 3 CORNER BRAC...

Page 11: ...ng Torque the larger M12 fasteners to 50 Nm 37 ft lbf Torque the smaller M8 fasteners to 15 Nm 11 ft lbf 2 Mark and drill mounting holes to the depth and diameter specified in the fastener manufacture...

Page 12: ...wage cable ends together with a Hex Joiner See Swaging 3 At the entrance point swage the required End Connector onto the cable end See Swaging 4 Secure the Lifeline to the End Anchor Bracket with the...

Page 13: ...head 1 Press in the Locking Pin Buttons on each side of the Traveler and rotate the Bottom Portion down to open the Traveler 2 Hang the Top Portion of the Traveler over the Lifeline Cable with the slo...

Page 14: ...ough Hex Swage Stud Hex Swage Toggle with Shoulder 7234011 7241430 7234246 Energy Absorbers Energy Absorber Dampener Tension Indicator System Tension kN lbf Peak Arrest Force kN lbf 7241422 0 8 180 11...

Page 15: ...pecifications for Drill Driver and Impact Driver requirements Procedures for tensioning the 8mm Permanent Horizontal Lifeline are as follows Dropped Object Protection The Tensioning Tool is equipped w...

Page 16: ...Hex Swage Stud remove the Tensioning Tool and then swage the Swage Terminal five more times see Swaging C Trim excess cable extending outside of the Pass Through Hex Swage Stud 3 8 SWAGING Use only 3M...

Page 17: ...once on the connector end of the barrel A If present on the cable remove the Tensioning Tool B 1 2 3 4 5 6 B 1 2 3 4 5 6 3 Swage the barrel of the Swage Terminal five more times progressing toward th...

Page 18: ...em from service and contact the 3M Certified Installer for inspection and service Do not attempt to repair the system Only 3M or parties authorized in writing by 3M may make repairs to this equipment...

Page 19: ...Rope Figure 2 Visually inspect the HLL Wire Rope for cuts kinks A broken wires B bird caging C welding splatter D corrosion chemical contact areas or severely abraded areas Wire Rope must be replaced...

Page 20: ...4 0 1527 591 000 informationfallprotection mmm com France Le Broc Center Z I 1re Avenue BP15 06511 Carros Le Broc Cedex France Phone 33 04 97 10 00 10 Fax 33 04 93 08 79 70 informationfallprotection m...

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