3M 40800 Instructions And Parts List Download Page 1

Page: 1 / 120

800r3

Random
Case Sealer
with

Taping Heads

Instructions and Parts List

Serial No.

For Reference, record taping head(s) serial number(s) here.

Important

It is recommended you
immediately order the
spare parts listed on
page 35. These parts
are expected to wear
through normal use
and should be kept on
hand to minimize
production delays.

Important

Safeguards

Read "Safety Labels", pages
3-6 and also operating
"Warnings", page 17
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT.

3M-Matic

AccuGlide 3

"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.

© 3M 2009 44-0009-2089-0 (A091309-NA)

3M Industrial Adhesives and Tapes

Center, Building 220-5E-06

St. Paul, MN 55144-1000

Type

40800

Summary of Contents for 40800

Page 1: ...ed on page 35 These parts are expected to wear through normal use and should be kept on hand to minimize production delays Important Safeguards Read Safety Labels pages 3 6 and also operating Warnings page 17 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT 3 3M Matic TM AccuGlide 3 TM 3M Matic and AccuGlide are Trademarks of 3M St Paul MN 55144 1000 Printed in U S A 3M 2009 44 0009 2078 3 A082809 NA...

Page 2: ...ude machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not requi...

Page 3: ...number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 1 800 328 1390 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 551...

Page 4: ...d Handling 10 Machine Set Up 10 12 Packaging and Separate Parts 10 Outboard Tape Roll Mounting 11 Tape Leg Length 11 Box Size Capacity of Case Sealer 11 Pneumatic Connection 12 Electrical Connection and Controls 12 Initial Start Up of Case Sealer 12 Operation 13 18 Controls Valves and Switches 14 16 Tape Loading Threading 17 Box Sealing 18 Box Jam 18 Maintenance 19 22 Cleaning 19 Lubrication 19 Dr...

Page 5: ...5 Troubleshooting 27 28 OperatingSequence 29 ElectricalDiagram 30 31 PneumaticDiagram 32 33 PartsandServiceInformation 35 Options Accessories 36 Replacement Parts Illustrations and Parts Lists Yellow Section 37 67 Section II AccuGlide II STD 3 Inch Taping Head See Section II for Table of Contents Manual 1 Manual 2 3 ...

Page 6: ...f Scotch TM brand pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The case sealer automatically adjusts to a wide range of box sizes see Specifications Box Weight and Size Capacities page 8 Intended Use 3M Matic TM 800r3 Random Case Sealer Type 29600 Type 40800 3 ...

Page 7: ... part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M ...

Page 8: ...Warning Label Figure 1 1 Knife Warning Label Figure 1 2 Electrical Warning Label The two Warning Keep Away From Moving Belts labels shown in Figure 1 3 are located on each side of the top surface of the machine bed at the infeed end These labels warn operators and service personnel to keep hands away from this area when the drive belts are running Two Warning Sharp Knife labels shown in Figure 1 1...

Page 9: ...lve regulator and reminds operator of correct air pressure to use The On Off label reminds operators of the location of the pneumatic On Off valve Figure 1 6 Safety Instructions Label The Safety Instructions label shown in Figure 1 5 is attached to the front of the upper assembly The label provides convenient safeguard instructions for the operator and service personnel Figure 1 5 Safety Instructi...

Page 10: ...re 1 8 Raise Latch Upper Assembly Label Figure 1 9 Force Adjustment Label The Force Adjustment label shown in Figure 1 9 is attached to the left side of the machine frame at the infeed end The label provides force adjustment information for the upper taping head assembly and belt centering The Upper Head Pressure Gage label shown in Figure 1 10 is attached to the upper assembly by the air pressure...

Page 11: ... assembly Never operate taping heads with knife guard removed Before working with the taping heads or loading threading tape refer to Figures 3 1 and 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the upper taping heads or to load thread tape The Tape Threading Label shown in Figure 1 12 is attached to the left side of both the upper a...

Page 12: ...6 mm 2 75 in 25 in Tape Application Leg Length Optional See Special Set Up Procedure page 24 50 mm 6 mm 2 00 in 25 in 8 Box Board Style regular slotted containers RSC 125 to 275 P S I bursting test single wall or double wall B or C flute Specifications continued on next page 4 SPECIFICATIONS 1 Power Requirements Electrical 115 Volt 60Hz 3 8 A 440 watts The machine is equipped with a 2 4m 8 foot st...

Page 13: ...es A Box Weight filled 5 lbs 65 lbs 2 3 kg 29 5 kg Contents must support flaps B Box Size Minimum Maximum Length 205mm 8 0 inch Unlimited Width 133mm 5 25 inch 508mm 20 0 inch Height 127mm 5 0 inch 620mm 21 0 inch Outer Columns in Optional Raised Position Minimum Maximum Length 205mm 8 0 inch Unlimited Width 130mm 5 25 inch 508mm 20 0 inch Height 232mm 9 12 inch 644mm 25 4 inch Note The case seale...

Page 14: ...rated approximate 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine Specifications Continued 10 Machine Dimensions W W1 L H A B C F Minimum millimeters 970 1010 1180 1675 460 510 108 770 Inches 38 25 39 75 46 50 66 00 18...

Page 15: ... machine bed on each side of machine Remove and discard cable ties and foam blocks 5 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down as shown in Figure 2 1A The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases 6 Use appropriate material handling equipment to remove the machine from the pallet and move it ...

Page 16: ...oxes also increases minimum box size to 232 mm 9 12 in OUTBOARD TAPE ROLL MOUNTING Lower Taping Head Alternate Position Remove the tape drum bracket assembly spacer and fasteners from the lower taping head Install and secure on the infeed end of the lower frame as shown in Figure 2 1B TAPING HEADS Tape Width the taping heads have been pre set to accommodate 72 mm 3 inch wide tape rolls To apply 48...

Page 17: ...Note Machines outside the U S may be equipped with 220 240 Volt 50 Hz systems or other electrical requirements compatible with local practice INITIAL START UP OF CASE SEALER After completing the Installation and Set Up procedure continue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes PNEUMATIC CONNECTION The case sealer requires a 6 5 bar g...

Page 18: ...3 6 and Warnings on page 17 as well as all of the Operation instructions Refer to Figure 3 1 and 3 2 to acquaint yourself with the various components and controls of the case sealer Also see Figures 3 1 and 3 2 in Section II for taping head components Figure 3 1 Case Sealer Components Manual 2 ...

Page 19: ...ntered Box flaps not of equal length Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box Turn air regulator counterclockwise Replace spring holder Reduce spring pressure Replace friction rings Adjust belt tensio...

Page 20: ...elts convey the box through the machine When switch is actuated by hand the upper frame rises to its maximum height Released the upper frame descends to its rest position WARNING The E Stop switch or door must not be used for raising the upper head assembly for maintenance work If these are used the upper head assembly could lower during maintenance work causing injury to personnel 6 Centering Swi...

Page 21: ...own force on boxes For boxes which are fully packed with products that support the top flaps the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame at a wide range of regulator settings However if under filled or fragile boxes are sealed this regulator is used to set the upper frame at the minimum setting while still maintaining adequate closur...

Page 22: ...CORNER OF THE BOX 8 Both the upper and lower taping heads utilize extremely sharp knife blades The blades are located under the orange blade guard which has the WARNING SHARP KNIFE label Before loading tape refer to Figures 3 1 and 3 2 in Section II to identify the blade location Keep hands out of these areas except as necessary to service the taping heads 9 Failure to comply with these warnings c...

Page 23: ...rest position 5 Turn air and electrical supplies Off when machine is not in use 6 Reload and thread tape as necessary 7 Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Figure 3 8 Operation 8888 Operation Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads 2 Box driv...

Page 24: ...ore frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth Lubrication Like most other equipment the case sealer must be properly lubricated to insure long trouble free service Most of the machine bearings are permanently lubricated and sealed and do not need to be greased The drive motor is also permanently lubricated and ...

Page 25: ... snap rings B and special washer C from front and rear arm assembly pivots Figure 4 2 8 Lift side drive assembly D up and off arm assembly pivots Figure 4 2 9 Remove and retain the four screws E washers F and side cover G See Figure 4 2 WARNING Each drive assembly weighs approximately 20 4 kg 45 lbs To prevent injury drive assembly should be lifted by two people one at the front and one at the rea...

Page 26: ...end beyond edge of belt Note Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed either way 14 To set drive belt tension turn adjustment screws J equally on both the upper and lower tension assemblies Turn the screws counterclockwise to increase tension or clockwise to decrease tensi...

Page 27: ...electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set at 1 9 amps and requires no further maintenance If circuit is overloaded and circuit breaker trips unplug machine from electrical power 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Press the red Reset button and then the green Start button 4 Repla...

Page 28: ...ween the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 20 WARNING Use care when working near tape cut off blades on taping heads as blades are extremely sharp If care if not taken severe injury to personnel could result TAPE WEB ALIGNMENT Section II Page 11 TAPE DRUM FRICTION BRAKE Section II Page 11 APPLYING MECHANISM SPRING Sec...

Page 29: ...With air on raise and latch upper assembly in full raised position Be sure electrical supply is disconnected 2 Place solid blocks 495 to 535 mm 19 5 to 21 0 in high under front and back of upper assembly as shown in Figure 5 2A WARNING Use care when working near taping head knives as knives are extremely sharp If care is not taken severe injury to personnel could result 1 Remove upper taping head ...

Page 30: ...er assembly in full up position 7 Remove blocking unlatch and lower upper assembly Figure 5 2 Column Re Positioning 3 Actuate raising switch to release upper assembly latch Upper assembly will rest on blocks Turn off and disconnect air supply 4 Remove plastic plugs and M8 x 20 socket head capscrews from A and B in one side column 4 each Slide side column up approximately 110 mm 4 25 in and re inst...

Page 31: ...26 THIS PAGE IS BLANK ...

Page 32: ...t centered Box flaps not of equal length Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box Turn air regulator counterclockwise Replace spring holder Reduce spring pressure Replace friction rings Adjust belt te...

Page 33: ...nnect air supply and adjust regulator to read 5 bar 70 PSIG Clean or replace head raising valve Replace valve Clean or replace exhaust mufflers Clean or replace the head power valve Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box Turn air regulator counterclockwise Replace regulator Clean or replace valve Clean or replace valve Adjust upper d...

Page 34: ...29 800r3 Case Sealer Operating Sequence ...

Page 35: ...tic Diagrams WARNING Electrical service procedures must be performed by a qualified electrical technician Turn off and disconnect electrical and pneumatics before servicing unit High voltage inside electrical enclosure can cause severe injury or death ...

Page 36: ...WARNING Electrical service procedures must be performed by a qualified electrical technician Turn off and disconnect electrical and pneumatics before servicing unit High voltage inside electrical enclosure can cause severe injury or death ...

Page 37: ...gure 6 2 Pneumatic Diagram Electrical Pneumatic Diagrams Continued WARNING Turn off and disconnect air and electrical supplies before servicing pneumatic components High pressure air can cause severe injury ...

Page 38: ...gure 6 2 Pneumatic Diagram Electrical Pneumatic Diagrams Continued WARNING Turn off and disconnect air and electrical supplies before servicing pneumatic components High pressure air can cause severe injury ...

Page 39: ...ote These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the case sealer in production Parts Ordering Service Refer to the first page of this instruction manual for parts ordering or service information Tool Kit A tool kit P N 78 8098 8868 4 packaged separately and included with your machine contains the necessary wrenc...

Page 40: ... Head 78 8095 4853 6 3 Inch Tape Edge Fold Attachment Lower Head 78 8069 3983 7 Caster Kit For additional information on the options accessories listed below contact your 3M Representative Options Accessories 70 0064 4965 9 70 0064 4964 2 AccuGlide 3 Upper Taping Head 3 inch Type 10800 AccuGlide 3 Lower Taping Head 3 inch Type 10800 ...

Page 41: ...the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Order parts by part number part description and quantity required Also include machine name number and type 5 Refer to first page of this instruction m...

Page 42: ...38 THIS PAGE IS BLANK ...

Page 43: ...39 800r3 Random Case Sealer Frame Assemblies Fig 10531 ...

Page 44: ...40 800r3 Random Case Sealer Figure 4896 ...

Page 45: ...0 7163 6 Screw Hex Hd M5 x 10 4896 6 78 8005 5741 1 Washer Plain M5 4896 7 78 8010 7417 6 Nut Hex M5 4896 8 78 8076 4873 4 Plate Strap 4896 9 78 8076 4638 1 Union PG13 5 Sleeve 14 4896 10 78 8094 6445 2 Sleeve 14 980 MM 4896 11 78 8060 8029 3 Clamp 140 x 3 5 4896 12 78 8076 5118 3 Cover Channel 4896 13 26 1003 5810 5 Screw Hex Hd M4 x 8 4896 14 78 8017 9018 5 Washer Plain M4 SPEC 4896 15 78 8060 7...

Page 46: ...42 800r3 Random Case Sealer Figure 4900 ...

Page 47: ...94 6464 3 Spacer 4900 12 78 8060 7807 3 Handle 4900 13 78 8076 4931 0 Drawbar Lock 4900 14 26 0001 5862 1 Screw Flat Hd Soc M5 x 12 4900 15 78 8076 4932 8 Lock Wing 4900 16 78 8094 6195 3 Cap 4900 17 78 8094 6465 0 Door Assembly R H 4900 18 78 8094 6466 8 Door R H 4900 19 78 8094 6467 6 Plate Lower 4900 20 78 8094 6468 4 Plate Upper 4900 21 26 1003 7949 9 Screw Soc Hd Hex Soc M5 x 12 4900 23 78 80...

Page 48: ...44 800r3 Random Case Sealer Figure 5184 1 of 2 ...

Page 49: ...84 17 78 8094 6489 0 Snap Bushing SB 1250 15 5184 18 78 8076 4535 9 Bracket 5184 19 78 8076 4625 8 Screw Special M5 x 16 5184 20 78 8094 6393 4 Frame BTM R H 5184 21 78 8094 6394 2 Frame BTM L H 5184 22 26 1000 0010 3 Washer Flat M6 5184 23 78 8060 7955 0 Spacer Center Frame 5184 24 78 8010 7169 3 Screw Hex Hd M6 x 12 5184 25 78 8094 6395 9 Conveyor Assembly Front 5184 26 78 8094 6396 7 Conveyor A...

Page 50: ...46 800r3 Random Case Sealer Figure 5184 2 of 2 ...

Page 51: ...6 5 Screw Soc Hd M4 x 25 5184 53 78 8017 9018 5 Washer Plain SPEC M4 5184 54 78 8059 5607 1 Plate Threaded 5184 55 26 1003 5829 5 Screw Hex Hd M6 x 12 5184 56 26 1003 7948 1 Screw Soc Hd Hex Soc M5 x 10 5184 57 78 8060 7876 8 Cover Plug Lateral 5184 58 78 8028 8208 0 Screw 6PX9 5 5184 59 78 8060 7873 5 Plug Female 5184 60 78 8094 6305 8 Plate Gauge 5184 61 78 8094 6177 1 Cap 5184 62 78 8070 1665 0...

Page 52: ...48 800r3 Random Case Sealer Figure 5185 ...

Page 53: ...8054 8617 8 Bearing Special 5185 17 78 8017 9106 8 Screw Bearing Shoulder 5185 18 78 8054 8589 9 Screw Special 5185 19 78 8054 8576 6 Spacer 5185 20 26 1000 0010 3 Washer Flat M6 5185 21 26 1003 6916 9 Nut Locking Plastic Insert M6 5185 22 78 8060 7916 2 Bumper 5185 23 78 8091 0617 8 Plate Support Bumper 5185 24 78 8100 0764 7 Bar 5185 25 78 8100 0765 4 Cross Member 5185 26 78 8032 0375 7 Screw He...

Page 54: ...50 800r3 Random Case Sealer Figure 5186 ...

Page 55: ...52 6566 3 Washer Friction 5186 23 78 8016 5855 6 E Ring 10MM 5186 24 78 8094 6250 6 Shaft Roller 5186 25 78 8100 0770 4 Roller 5186 26 78 8094 6439 5 Frame R H 5186 27 78 8094 6440 3 Frame L H 5186 28 78 8094 6254 8 Shaft 10 X 150 5186 29 78 8060 8035 0 E Ring 7DIN6799 5186 30 78 8094 6255 5 Shaft 10 x 46 5186 31 78 8076 4774 4 Spring 5186 32 78 8094 6256 3 Sleeve 5186 33 78 8094 6258 9 Bushing 51...

Page 56: ...52 800r3 Random Case Sealer 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10531 21 25 15 14 13 12 20 6 20 ...

Page 57: ...9 78 8098 8828 8 Tape Drum 15031 10 78 8098 8830 4 Leaf Spring 15031 11 26 1002 5753 9 Screw Self Tapping 15031 12 78 8060 8172 1 Washer Friction 15031 13 78 8052 6271 0 Washer Tape Drum 15031 14 78 8100 1048 4 Spring Core Holder 15031 15 78 8017 9077 1 Nut Self Locking M10 x 1 15031 16 78 8032 0375 7 Screw Hex Hd M6 x 16 15031 17 78 8070 1215 4 Spacer Stud 15031 18 26 1000 0010 3 Washer Flat M6 1...

Page 58: ...54 800r3 Random Case Sealer Figure 7005 ...

Page 59: ...ange M10 7005 17 78 8060 7518 6 Chain 3 8 Inch 60 Pitch Long 7005 18 78 8054 8777 0 Chain 3 8 Inch Pitch 41 Links Long 7005 19 78 8054 8787 9 Chain Link 7005 20 78 8054 8783 8 Washer Special 7005 21 78 8060 7519 4 Screw M3 x 25 7005 22 78 8059 5517 2 Nut Self Locking M3 7005 23 78 8054 8784 6 Block Chain 7005 24 78 8056 3945 3 E Ring M4 7005 25 78 8054 8786 1 Chain Connector 7005 26 78 8054 8788 7...

Page 60: ...56 800r3 Random Case Sealer Figure 7006 1 of 2 ...

Page 61: ...8910 7 Spacer Hexagonal 7006 18 26 1003 5829 5 Screw Hex Hd M6 x 12 7006 19 26 1000 0010 3 Washer Flat M6 7006 20 78 8076 5439 3 Flange Assembly 7006 21 78 8091 0757 2 Extension Gearmotor 7006 22 78 8046 8135 7 Key 5 x 5 12MM 7006 23 78 8091 0758 0 Sprocket 3 8 Inch Z 14 7006 24 78 8057 5834 5 Tab Washer 7006 25 78 8057 5835 2 Centering Washer 7006 26 78 8076 4862 7 Pulley Drive 7006 27 78 8076 51...

Page 62: ...58 800r3 Random Case Sealer Figure 7006 2 of 2 ...

Page 63: ...7006 52 78 8052 6566 3 Washer Friction 7006 53 78 8054 8903 2 Block Belt 7006 54 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 7006 55 78 8054 8904 0 Screw Belt Adjustment 7006 56 78 8114 4879 0 Cover R H 7006 57 78 8114 4880 8 Cover L H 7006 58 78 8114 4881 6 Guard Drive 7006 59 78 8114 4882 4 Cover 7006 60 78 8114 4787 5 Guard Belt 7006 61 26 1002 4955 1 Screw Self Tap 8PX13 7006 62 26 1002 5753 9...

Page 64: ...60 800r3 Random Case Sealer Figure 7007 1 of 2 ...

Page 65: ... 6904 0 Valve OR Aerpress VCS8 7007 12 26 1003 7946 5 Screw Soc Hd M4 x 25 7007 13 26 1003 6914 4 Nut Plastic Insert M4 7007 14 26 1005 6910 7 Union Straight 7007 15 78 8060 8183 8 Union Rotating 7007 16 78 8094 6451 0 Valve Selector Parker PLK A11 7007 17 78 8114 4884 0 Filter Regulator Assembly 7007 18 26 1014 4558 8 Filter Regulator W Metal Bowl SMC EAW2000 FO2D 2 7007 19 78 8091 0315 9 Elbow 7...

Page 66: ...62 800r3 Random Case Sealer Figure 7007 2 of 2 ...

Page 67: ... B122618 7007 41 78 8114 4888 1 Distributor SCM PVL B121618 7007 42 78 8094 6456 9 Actuator SMC PVA H2491F 100 115V 50 50 HZ 7007 43 78 8094 6450 2 Connector SMC PVA P111 7007 44 78 8114 4889 9 Feeding End SMC PVL B1729 7007 45 78 8076 4886 6 Muffler 1 4 Inch 7007 46 78 8060 7690 3 Cap 7007 47 78 8094 6145 8 Screw Phillis M5 x 12 7007 48 78 8028 8214 8 Washer 7007 49 78 8100 0757 1 Cylinder SCM C9...

Page 68: ...64 800r3 Random Case Sealer Figure 7008 ...

Page 69: ...Plug 7008 16 78 8114 4821 2 Cable CAVO 4 x 20 AWG UL CSA 7008 17 78 8100 1038 5 Cable CAVO 3X20 AWG MT 5 7008 18 78 8094 6223 3 Cable CAVO SJTO 16 4 5M 7008 19 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 7008 20 26 1000 0010 3 Washer Flat M6 7008 21 78 8076 4881 7 Pull Box 7008 22 78 8017 9257 9 Screw Phillips Hd M4 x 10 7008 23 78 8076 4532 6 Cord Grip 7008 24 78 8076 4645 6 Lock Nut GMP11 7008 2...

Page 70: ...66 Safety and Information Labels 800r3 Random Case Sealer ...

Page 71: ...50 3 Label Air Supply 1 10 78 8070 1336 8 Label Warning Sharp Knife 2 11 78 8070 1629 6 Label Belt Tensioning 2 12 78 8098 8917 9 Label Latch Upper Head 1 13 78 8095 1141 9 Label Stop 1 14 78 8070 1332 7 Label Safety Instructions 1 15 78 8094 6487 4 Label Leg 4 16 78 8113 6775 0 Label Electrical On Off 1 17 78 8111 1496 2 Label Air Pressure 1 18 78 8113 6831 1 Label Upper Head Gage 1 800r3 Safety ...

Page 72: ......

Page 73: ...nt Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Industrial Adhesives and Tapes 3M...

Page 74: ......

Page 75: ...stance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 3600 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking ...

Page 76: ...THIS PAGE IS BLANK ...

Page 77: ...an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St Paul MN 55144 1000 P...

Page 78: ...THIS PAGE IS BLANK ...

Page 79: ...oading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg Length From...

Page 80: ...s after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable t...

Page 81: ...The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing tape AccuGlide 3 Upper Taping ...

Page 82: ...2 THIS PAGE IS BLANK ...

Page 83: ...nt and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure or will be delivered separately as needed Keep ...

Page 84: ...nd qualified personnel to operate and or service this equipment Toreducetheriskassociatedwithshear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing the taping heads Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp ...

Page 85: ...oyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers AccuGlide 3 Taping Head 3 2009 February 78 8070 1335 0 Figure 1 1 Replacement Labels 3M Part Numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 86: ...Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to...

Page 87: ...7 Specifications Continued AccuGlide 3 Taping Head 3 2009 February 132mm 5 2 in Figure 2 1 Dimensional Drawing ...

Page 88: ... inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping heads ...

Page 89: ...iew Figure 3 2 Taping Head Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One Way Tension Roller Applying Mechanism Spring Buffing Arm Cover Buffing Roller Orange Knife Guard Tape Cut Off Knife ...

Page 90: ... 3 5 and tape threading label Position the tape supply roll so the adhe sive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between...

Page 91: ...igure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING AccuGlide 3 Taping Head 3 2009 February Figure...

Page 92: ...f oil on the cutting edge of the blade to reduce adhesive build up Apply SAE 30 non detergent oil as needed Saturate felt oiler pad Should tape adhesive build up occur on blade carefully wipe clean with an oily cloth Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments main...

Page 93: ... environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture cond...

Page 94: ...re box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench Note To set up 72mm tape drum for 48mm tape disassemble tape drum from bracket and install lock nut between tape drum and bracket as shown in inset Figure 5 3 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten lock...

Page 95: ...rap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing ...

Page 96: ...p or bottom surface will increase the leading leg length Changing Tape leg Length from 70 to 50mm 2 3 4 to 2 inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff knives under orange blade guards The blades are extremely sharp ...

Page 97: ...en the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade Make sure th...

Page 98: ...ller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Rethread the tape Move spring hook to next tighter...

Page 99: ...8028 7899 7 Knife 89mm 3 5 Inch 2 10928 12 78 8052 6602 6 Spring Cutter 4 10931 22 78 8076 4500 3 Stud Mounting 1 10927 10 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head...

Page 100: ...r and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering ...

Page 101: ... 3 Taping Head 3 2009 February Taping Head Assemblies AccuGlide 3 Taping Heads 3 Inch Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10932 Upper Figure 10931 Lower Figure 10402 ...

Page 102: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 2 4 3 25 24 5 32 23 7 23 10 31 31 32 31 31 8 26 22 AccuGlide 3 Taping Head 3 2009 February Figure 10932 Upper Head ...

Page 103: ...29 5 Screw Hex Hd M6 x 12 10932 15 78 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting 10932 23 78 8076 5242 1...

Page 104: ...2 1 5 4 6 15 14 12 13 12 11 10 4 7 3 15 8 16 9 9 8 16 24 16 Figure 10929 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February ...

Page 105: ...mbly Knurled 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applying Roller 10929 15 ...

Page 106: ...8 9 6 4 3 7 7 7 7 7 7 1 2 5 AccuGlide 3 Taping Head 3 2009 February Figure 10926 Upper Head ...

Page 107: ...sembly 10926 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring ...

Page 108: ...28 Figure 10930 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February 6 1 5 4 9 9 4 5 3 8 7 6 6 7 6 6 ...

Page 109: ... H Assembly 10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8137 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk ...

Page 110: ...10 9 11 16 12 5 15 2 13 11 9 10 4 14 15 8 14 13 16 18 17 7 7 3 30 Figure 10928 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February ...

Page 111: ...005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 16 26 1008 6574 5 Sc...

Page 112: ...32 AccuGlide 3 Taping Head 3 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 Figure 10402 Upper and Lower Heads 21 25 15 14 13 12 20 6 11 2 4 14 8 9 10 15 17 ...

Page 113: ...8 Tape Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape Drum Assembly 3 Inch Head 1...

Page 114: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 26 2 4 3 25 24 5 32 23 7 23 10 8 31 31 26 34 Figure 10931 Lower Head AccuGlide 3 Taping Head 3 2009 February ...

Page 115: ...9 5 Screw Hex Hd M6 x 12 10931 15 78 8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting 10931 23 78 8076 5242...

Page 116: ...8 6 4 3 7 7 7 7 7 7 1 2 5 9 36 Figure 10927 Lower Head AccuGlide 3 Taping Head 3 2009 February ...

Page 117: ...b Assembly 10927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring ...

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