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11

10

4. Carbon Monoxide levels exceeding the removal capacity of the system may be present.  

The low temperature catalyst can convert about 60% of any CO in the compressed air stream.
CO amounts above 20 ppm can lead to unconverted CO above the preset alarm point of 
10 ppm.  In Canada these values would be 10 ppm and 5 ppm preset alarm.  Test the carbon
monoxide concentration present in the compressed air system to determine if the input level 
of CO exceeds the 3M air purification panel's capacity.  Should the input levels exceed the
system's rated capacity, determine the generating source of the carbon monoxide and try to
eliminate the cause.

NOTE:

The amber-colored indicator light will light when a low battery condition exists.  When

this condition occurs, replace batteries.  See carbon monoxide monitor 

User Instructions

OPERATING INSTRUCTIONS

The following instructions are intended to serve as a guideline for the use of the 3M™ Portable
Compressed Air Filter and Regulator Panel 256-02-00, with CO Filtration and Monitor.  It is not
to be considered all-inclusive, nor is it intended to replace the policy and procedures for each
facility.  (Fig. 4 and 5)

If you have any doubts about the applicability of the equipment to your job situation, consult an
industrial hygienist or contact 3M OH&ESD Technical Service toll free in U.S.A., 
1-800-243-4630.  In Canada, call Technical Service at 1-800-267-4414.

Carbon Monoxide Monitor

Depending on power option used on monitor, either install batteries and/or optional power source
and turn monitor on for five (5) minute warm-up.  Check audible/visual alarms now by pushing
toggle switch up to "TEST" position (refer to monitor 

User Instructions

).  The two nine (9) volt

batteries will power the monitor continuously for 30-35 hours.  After warm-up period/testing,
check the monitor's calibration.

Calibrate the carbon monoxide monitor as per the calibration instructions in the CO monitor 

User Instructions

.

The monitor should be calibrated prior to use and every two weeks thereafter for the first month.
Calibrate monitor monthly thereafter if used continuously (daily or weekly).  If the monitor is used
on a non-continuous basis, calibrate prior to each use.

Avoid extreme temperature changes; monitor performs best at ambient temperature range 0-110°F
(¯17-43°C).  Always calibrate monitor in the temperature range in which it will be used.

Use of equipment described in these 

User Instructions

must be in accordance with applicable

health and safety standards, respirator selection tables contained in such publications as ANSI
Z88.2-1992, CSA Standard Z94.4, or pursuant to the recommendations of an industrial
hygienist.  The employer must have a written respirator program in place which is in
accordance with the OSHA respiratory protection standard found in 29 CFR 1910.134 prior to
using any respirator.  In Canada, follow CSA Standard Z94.4 or the requirements of the
authority having jurisdiction in your region.

Carbon monoxide monitor will alarm if carbon monoxide concentrations exceed the preset level
(10 ppm USA; 5 ppm Canada).  If alarm should sound, remove respirator or activate SCBA and
immediately move to a safe, breathable atmosphere.  Have the proper qualified personnel
examine the equipment and make the appropriate corrections before using again.  

Failure to do

so may result in sickness or death

.

The 3M™ Portable Compressed Air Filter and Regulator Panel 256-02-00, with CO Filtration
and Monitor should not be used when the air entering the filtering system is oxygen deficient.
These units will not increase the oxygen content of oxygen deficient air.  

Use with oxygen

deficient air may result in sickness or death

.

The panel should not be used in an Immediately Dangerous to Life or Health atmosphere
(IDLH) unless it is used in conjunction with a back-up escape system or a Self-Contained
Breathing Apparatus/Supplied Air Respirator (SCBA/SAR), where applicable.

Each person using this equipment must read and understand the information in these 

User

Instructions.

Use of this equipment by untrained or unqualified persons, or use that is not in

accordance with these 

User Instructions

, may adversely affect product performance and 

result

in sickness or death

.

Do not use for respiratory protection when atmospheric concentrations of contaminants are
unknown or immediately dangerous to life or health, unless used in conjunction with a back-up
escape system or a self-contained breathing apparatus/supplied air respirator (SCBA/SAR).

W

WARNING

Leave work areas immediately if:

– Any part of the system becomes damaged. 
– Air flow into the respirator is reduced or stops. 
– Breathing becomes difficult. 
– Dizziness or other distress occurs; or 
– You taste or smell contaminants or an irritation occurs. 

Never alter or modify this assembly.
Not for use in any way other than in accordance with the use and maintenance instructions in
this manual.
Do not use if any parts are missing or damaged.
Air supply piping, fittings, and compressors must have the capacity to deliver sufficient air
volume to operate each air regulating valve at the recommended pressure.

W

WARNING

34870214383  10/28/08  12:38 PM  Page 13

Summary of Contents for 256-02-00

Page 1: ...r Building 235 2W 70 St Paul MN 55144 1000 3M Occupational Health and Environmental Safety Division 3M Canada Company P O Box 5757 London Ontario N6A 4T1 FOR MORE INFORMATION In United States contact...

Page 2: ...Carbon Monoxide Filtration and Monitor 7 Replacement Parts 8 Accessories 8 Set Up Procedures 8 OPERATING INSTRUCTIONS 10 Carbon Monoxide Monitor 11 3M Portable Compressed Air Filter and Regulator 256...

Page 3: ...he filtered compressed air will meet the requirements of Grade D breathing air In Canada refer to the requirements of CSA standard Z180 1 The line pressure must be kept within safe limits 125 psig 8 7...

Page 4: ...cfm 1416 L min Inlet pressure recommended 90 120 psig 6 2 8 3 bar Outlet pressure range 0 125 psig 0 8 6 bar Operating temperature range 68 150 F 20 65 C compressed air temperature at inlet of panel 0...

Page 5: ...e with the 3M respirators must be operated within the supply pressure ranges and hose lengths stated in their User Instructions Failure to do so may adversely affect respirator performance and result...

Page 6: ...nts The filter and regulator panel comes with a 3M Carbon Monoxide Monitor designed to provide continuous direct read CO monitoring The carbon monoxide monitor in the filter and regulator panel is CSA...

Page 7: ...th and safety standards respirator selection tables contained in such publications as ANSI Z88 2 1992 CSA Standard Z94 4 or pursuant to the recommendations of an industrial hygienist The employer must...

Page 8: ...and outlet compressed air hoses Pressurize the system and set the regulator to the appropriate pressure required by the respirator air control device Adjust air sample metering valve s adjustment knob...

Page 9: ...Refill the third stage aluminum tube by sliding the new third stage filter cartridge into the aluminum tube from the bottom Make sure that the flow direction arrow on the new third stage filter cartr...

Page 10: ...ed in duration to the above one 1 and two 2 year periods respectively 3M shall not be liable for loss of use of any of its products or incidental or consequential costs expenses or damages incurred by...

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