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3D Histech TMA MASTER, Service Manual

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3D Histech TMA MASTER Service Manual Download Page 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 

TMA-SPRP-SM-EN Rev1

 

 

 

 

 

 

 

TMA MASTER 

Spare Parts Replacement Procedures 

 

Service Manual

 

June 7, 2012 

Summary of Contents for TMA MASTER

Page 1: ...TMA SPRP SM EN Rev1 TMA MASTER Spare Parts Replacement Procedures Service Manual June 7 2012 ...

Page 2: ...Removing the cover of TMA MASTER Open the cover lid 1 Turn screws 2 so that the slits of the heads are horizontal Remove shield window 3 ...

Page 3: ... Remove hexagon socket head cap screws 4 M3x10 located at the bottom plate of TMA MASTER Lift the cover 5 off and place aside ...

Page 4: ...ge spare parts Stepper motors Replacing the wagon stepper motor TMA X motor with spindle HP TMA MOT 100000 Turn off the power supply and disconnect cables Pull off X wagon motor connector Remove the X motor ...

Page 5: ... Remove screws 1 M2x10 securing the nut of the threaded spindle of the sled motor Unscrew M3x12 screws 2 fixing the stepper motor to the console ...

Page 6: ... Pull the motor 3 to the right Replacing the motor Motort is delivered with a nut that should not be rotated or removed as it is positioned so to make its mounting easier not in Home2 ...

Page 7: ...Mount the X motor Push the motor 3 to the left Check the screw spindle end fits in the screw spindle holder X bumper ...

Page 8: ...ower supply unit Necessary adjustments after the replacement of the unit Follow steps of X outer bearing adjustment Follow steps of Wagon motor physical limits Follow steps of Fifth block center Follow steps of Optical adjustments and corrections usually it is sufficient to modify the offset position only the physical adjustment of the camera is not necessary Follow steps of Trashbin adjustments ...

Page 9: ...Replacing the tray stepper motor TMA Y motor with spindle HP TMA MOT 200000 Turn off the power supply and disconnect cables Pull off Y tray motor connector ...

Page 10: ... Remove the Y bumper 2 Remove the two hexagon socket head cap screws 2 M2x12 securing the bumper of the threaded spindle on the tray motor Remove the bumper 2 ...

Page 11: ...r hand until the tray and the Y nut are positioned above the service holes Remove hexagon socket head cap screws 3 M2x14 by reaching through the service holes on the base plate The tray is lifted on the illustration only for visualization purposes please do not lift it ...

Page 12: ... Remove the Y stepper motor unit Remove hexagon socket head cap screws 6 M3x8 securing the motor ...

Page 13: ... Pull the stepper motor unit 7 backwards to remove it from its position ...

Page 14: ...vered with a nut that should not be rotated or removed as it is positioned right above the service hole so to make its mounting easier not in Home2 Insert the Y stepper motor unit Push the stepper motor unit 7 forward to mount it to its position ...

Page 15: ... Insert hexagon socket head cap screws 6 M3x8 securing the motor ...

Page 16: ... Reconnect TMA with the PC and then with the power supply unit Necessary adjustments after the replacement of the unit Follow steps of Y outer bearing adjustment Follow steps of Tray motor physical limits Follow steps of Fifth block center Follow steps of Optical adjustments and corrections usually it is sufficient to modify the offset position only the physical adjustment of the camera is not nec...

Page 17: ...Replacing the Zn puncher stepper motor TMA Zn motor with spindle HP TMA MOT 300000 Turn off the power supply and disconnect cables Pull off Zn puncher motor connector ...

Page 18: ... Remove the Zp motor 1 Remove screws 1 M2x12 from the nut on the spindle of the puncher motor 2 Remove screws 2 M3x10 securing the motor to the console ...

Page 19: ... Pull the stepper motor 3 upwards to detach it from the console ...

Page 20: ...r is delivered with a nut that should not be rotated or removed as it is positioned right above the service hole so to make its mounting easier in Home2 Mounting the Zn motor Push the stepper motor 3 downward to attach it to the console ...

Page 21: ... Insert screws 1 M2x12 from the nut on the spindle of the puncher motor Insert screws 2 M3x10 securing the motor to the console ...

Page 22: ... supply unit Necessary adjustments after the replacement of the unit Follow steps of Needle motor physical limits Follow steps of 30gauge touch level Follow steps of Drill adjustments Follow steps of Punch and insert adjustments Follow steps of Trashbin adjustments ...

Page 23: ...Replacing the Zp piston stepper motor TMA Zp motor with spindle HP TMA MOT 400000 Turn off the power supply unit and disconnect cables Pull of Zp piston motor connector ...

Page 24: ... Remove the Zp motor Remove screws 1 M2x10 from the nut on the spindle of the puncher motor Remove screws 2 M3x10 securing the motor to the console ...

Page 25: ... Pull the stepper motor 3 upwards to detach it from the console ...

Page 26: ...otor is delivered with a nut that should not be rotated or removed as it is positioned right above the service hole so to make its mounting easier in Home2 Mount the Zn motor Push the stepper motor 3 downward to attach it to the console ...

Page 27: ... Insert screws 1 M2x12 to secure the spindle of the puncher motor Insert screws 2 M3x10 securing the motor to the console Reconnect cables Reconnect TMA with PC and then with the power supply unit ...

Page 28: ... the replacement of the unit Follow steps of Piston motor physical limits Follow steps of 80mm gauge touch level Follow steps of Drill adjustments Follow steps of Punch and insert adjustments Follow steps of Trashbin adjustments ...

Page 29: ...units Camera unit TMA Camera Unit HP TMA CAM 010000 Replacing the Camera unit Turn off the power supply unit and disconnect cables Pull of FireWire cable of the camera and the connector of the DCC electronics unit ...

Page 30: ... Remove the DCC electronics unit Remove screws 1 M3x8 securing the console for the electronics unit of the DC motor ...

Page 31: ... Remove the console and the DC electronics unit 2 by lifting them upwards ...

Page 32: ... Remove the camera Remove hex head screw 4 for the camera unit from the back of the unit ...

Page 33: ...era unit The camera unit includes the objective the barcode reader lens and its actuator Take care of the optics and the actuator spring Mounting the camera Insert the hex head screw 4 for the camera unit from the back of the unit ...

Page 34: ... Mounting the DCC electronics unit Insert the console and the DC electronics unit 2 by pushing them downwards ...

Page 35: ... Insert screws 1 M3x8 securing the console for the electronics unit of the DC motor Reconnect cables Reconnect TMA with PC and then with the power supply unit ...

Page 36: ...Necessary adjustments after the replacement of the unit Follow the steps of Optical adjustments and corrections ...

Page 37: ...DC motor TMA DC motor assy HP TMA MOT 500000 Replacing the DC motor Turn off the power supply unit and disconnect cables Pull off DC motor connector ...

Page 38: ... Remove the DC motor Remove screws 1 M2x12 from the nut on the spindle of the puncher motor Remove screws 2 M3x8 securing the console for the DC motor ...

Page 39: ... Remove the DC motor 3 together with its console by moving it to the left ...

Page 40: ...Removing the DC motor from the DC motor console Remove screws 4 M2x5 fixing the bottom of the DC motor to the console Remove screws 5 M2x14 from the connector ...

Page 41: ...livered together with its connector Make sure not to damage the connector or the cable Mounting the DC motor to the DC motor console Insert screws 4 M2x5 fixing the bottom of the DC motor to the console Insert screws 5 M2x14 to secure the connector ...

Page 42: ... Mount the DC motor 3 together with its console by moving it to the right ...

Page 43: ... Mounting the DC motor Insert screws 1 M2x12 to secure the nut on the spindle of the puncher motor Insert screws 2 M3x8 securing the console for the DC motor ...

Page 44: ...er the replacement of the unit Follow steps of 30mm gauge touch level Follow steps of Drill adjustments Follow steps of Fifth block center Follow steps of Optical adjustments and corrections usually it is sufficient to modify the offset position only the physical adjustment of the camera is not necessary Follow steps of Punch and insert adjustments Follow steps of Trashbin adjustments ...

Page 45: ...ctronics boards Main USB electronics TMA Main electonics assy HP TMA FRA US0100 Replacing the Main USB electronics Turn off the power supply unit and disconnect cables Disconnect DCC electronics connector ...

Page 46: ... Remove the Main USB electronics Unscrew all the four M3x6 screws 1 fastening the Main Electronics Module to the center plate Detach the Main Electronics Module 2 from the center plate ...

Page 47: ...ove then reattach cables Reconnect cables Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit It is not necessary to modify any of the settings ...

Page 48: ...DCC electronics TMA DCC electonics assy HP TMA FRA US0000 Replacing DCC electronics Turn off the power supply unit and disconnect cables Disconnect DCC elektronics connector ...

Page 49: ... Remove the DCC electronics Remove screws 1 M3x8 securing the console for the electronics unit of the DC motor ...

Page 50: ... Remove the console and the DC electronics unit 2 by lifting them upwards ...

Page 51: ... fixing the DC electronics unit to the console Reconnect cables Reconnect TMA with PC and then with the power supply unit Necessary adjustments after the replacement of the unit It is not necessary to modify any of the settings ...

Page 52: ... TMA MOT 300000 TMA Zp motor with spindle HP TMA MOT 400000 TMA DC motor assy HP TMA MOT 500000 TMA DCC electonics assy HP TMA FRA US0000 TMA Camera Unit HP TMA CAM 010000 Gauges for adjustments TMA Tool length measure gauge HP TMA SET 010000 TMA Service block HP TMA SET 020000 TMA Tray set Tool HP TMA SET 030000 TMA 80mm gauge HP TMA SET 040000 TMA 30mm gauge HP TMA SET 050001 TMA Tool gauge HP T...

Page 53: ... of punch drill in wooden Box HP TMA F4S 200000 TMA Molding Form Set 30 mm 3 pcs HP TMA MLD 300000 TMA Molding Form set 37 mm 3 pcs HP TMA MLD 370000 TMA Puncher set 0 6 mm 3 pcs HP TMA PCH 100600 TMA Puncher set 1 0 mm 3 pcs HP TMA PCH 101000 TMA Puncher set 1 5 mm 3 pcs HP TMA PCH 101500 TMA Puncher set 2 0 mm 3 pcs HP TMA PCH 102000 TMA Master Full puncher set 3 x 0 6 1 1 5 2 mm HP TMA PCH 9000...

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