Yamaha YZ450F User Manual Download

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1E2S2-100E1

2E2S2-100E1

(

)

YZ450FV

(2S21,2S25)

U.S.A.,CANADA

YZ450F

(2S22)

EUROPE

YZ450F

(2S23)

JAPAN

YZ450FV

(2S24,2S26)

OCEANIA,SOUTH AFRICA

NEWS No.

DATE

COMMENT

PE0-MC-060026

Mar., 16, 2006 FIG.25: FRONT FORK LIST CORRECTION

PE0-MC-060032 May., 10, 2006 FIG.10: CARBRETOR LIST CORRECTION

2006/5/19

Summary of Contents for YZ450F

Page 1: ...S25 U S A CANADA YZ450F 2S22 EUROPE YZ450F 2S23 JAPAN YZ450FV 2S24 2S26 OCEANIA SOUTH AFRICA NEWS No DATE COMMENT PE0 MC 060026 Mar 16 2006 FIG 25 FRONT FORK LIST CORRECTION PE0 MC 060032 May 10 2006 FIG 10 CARBRETOR LIST CORRECTION 2006 5 19 ...

Page 2: ... PARTS CATALOGUE 2005 by Yamaha Motor Co Ltd 1st edition October 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 3: ...A4 YZ450FV YZ450F ...

Page 4: ...ly F Frame No Applicable machine No O S Over Size 3 The number of components for assembly Parts which are to be supplied in an assembly are listed with a dot in front of the part name as shown below The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit 4 Applicable colours of graphics are represented in the REMARKS as shown below 5 Note th...

Page 5: ...licable Serial No Engine Serial No Frame Serial No 8 Applicable Colour Code The mark shows Model colour Abbreviation Colour Name Colour Code DPBSE DEEP PURPLISH BLUE SOLID E 0583 LRYS1 LIGHT REDDISH YELLOW SOLID 1 0386 ...

Page 6: ...ame Abbrevia tion 2S21 A 0583 DEEP PURPLISH BLUE SOLID E DPBSE 2S22 A 0583 DEEP PURPLISH BLUE SOLID E DPBSE 2S23 A 0583 DEEP PURPLISH BLUE SOLID E DPBSE 2S24 A 0583 DEEP PURPLISH BLUE SOLID E DPBSE 2S25 B 0386 LIGHT REDDISH YELLOW SOLID 1 LRYS1 2S26 B 0386 LIGHT REDDISH YELLOW SOLID 1 LRYS1 5 Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No Co...

Page 7: ... SHIFT CAM FORK C12 SHIFT SHAFT C13 CHASSIS FRAME C14 FENDER D2 SIDE COVER D4 REAR ARM D5 REAR SUSPENSION D7 STEERING D9 FRONT FORK D10 FUEL TANK D13 SEAT D15 FRONT WHEEL E2 FRONT BRAKE CALIPER E3 REAR WHEEL E4 REAR BRAKE CALIPER E6 STEERING HANDLE CABLE E7 FRONT MASTER CYLINDER E8 STAND FOOTREST E9 REAR MASTER CYLINDER E10 GENERATOR E11 HANDLE SWITCH LEVER E12 ELECTRICAL 1 E13 ALTERNATE FOR CHASS...

Page 8: ...UT FLANGE 1 1 1 1 12 94701 00411 PLUG SPARK NGK R CR8E 1 1 1 STD 94703 00411 PLUG SPARK NGK R CR8E 1 STD 94701 00410 PLUG SPARK NGK R CR9E 1 1 1 AP 94703 00410 PLUG SPARK NGK R CR9E 1 AP 13 2S2 11181 00 GASKET CYLINDER HEAD 1 1 1 1 1 14 90105 10163 BOLT FLANGE 4 4 4 4 15 90201 10025 WASHER PLATE 4 4 4 4 16 2S2 11190 00 COVER CYLINDER HEAD 1 1 1 1 1 17 5BE 12241 00 GUIDE STOPPER 2 1 1 1 1 18 90109 ...

Page 9: ...RT NO DESCRIPTION NOA EUR JPN ANZ REMARKS 25 2S2 11351 00 GASKET CYLINDER 1 1 1 1 26 93612 16254 PIN DOWEL 2 2 2 2 27 95022 06035 BOLT FLANGE 1 1 1 1 28 2S2 15441 00 HOLDER CLUTCH CABLE 1 1 1 1 29 95022 06016 BOLT FLANGE 2 2 2 2 ...

Page 10: ... 1 9 2S2 11455 00 SHAFT 1 1 1 1 1 10 93305 20301 BEARING 2 2 2 2 11 2S2 11531 00 GEAR BALANCE WEIGHT 1 1 1 1 12 90170 14171 NUT 1 1 1 1 13 90215 14287 WASHER LOCK 1 1 1 1 14 2S2 11454 00 WEIGHT 1 1 1 1 1 15 90149 06083 SCREW 3 3 3 3 16 2S2 11464 00 WEIGHT 2 1 1 1 1 17 90282 05034 KEY STRAIGHT 1 1 1 1 18 90170 10405 NUT 1 1 1 1 19 90215 10284 WASHER LOCK 1 1 1 1 20 90280 03006 KEY WOODRUFF 1 1 1 1 ...

Page 11: ...EM 2 2 2 2 12 4SV 12119 00 SEAL VALVE STEM 3 3 3 3 13 3LD 12168 00 PAD ADJUSTING 1 20 5 5 5 5 UR 3LD 12168 20 PAD ADJUSTING 1 25 5 5 5 5 UR 3LD 12168 40 PAD ADJUSTING 1 30 5 5 5 5 UR 3LD 12168 60 PAD ADJUSTING 1 35 5 5 5 5 UR 3LD 12168 80 PAD ADJUSTING 1 40 5 5 5 5 UR 3LD 12168 A0 PAD ADJUSTING 1 45 5 5 5 5 UR 3LD 12168 F0 PAD ADJUSTING 1 50 5 5 5 5 UR 3LD 12168 H1 PAD ADJUSTING 1 55 5 5 5 5 UR 3L...

Page 12: ...D ADJUSTING 2 05 5 5 5 5 UR 3LD 12169 90 PAD ADJUSTING 2 10 5 5 5 5 UR 3LD 12169 E0 PAD ADJUSTING 2 15 5 5 5 5 UR 3LD 12169 G0 PAD ADJUSTING 2 20 5 5 5 5 UR 3LD 12169 J0 PAD ADJUSTING 2 25 5 5 5 5 UR 3LD 12169 L0 PAD ADJUSTING 2 30 5 5 5 5 UR 3LD 12169 N0 PAD ADJUSTING 2 35 5 5 5 5 UR 3LD 12169 T0 PAD ADJUSTING 2 40 5 5 5 5 UR 14 3FV 12153 10 LIFTER VALVE 5 5 5 5 YELLOW ...

Page 13: ... 41178 CIRCLIP 2 2 2 2 4 94591 57118 CHAIN 98XRH2010 118M 1 1 1 1 5 5TA 12210 10 TENSIONER ASSY CAM CHAIN 1 1 1 1 6 4FM 12213 00 GASKET TENSIONER CASE 1 1 1 1 7 95022 06025 BOLT FLANGE 2 2 2 2 8 90430 06014 GASKET 1 1 1 1 9 2S2 12251 00 DAMPER CHAIN 1 1 1 1 1 10 5TA 12252 00 DAMPER CHAIN 2 1 1 1 1 11 97027 06016 BOLT 2 2 2 2 12 92907 06600 WASHER PLATE 2 2 2 2 ...

Page 14: ...08512 WASHER PLATE 1 1 1 1 4 93109 11073 OIL SEAL 1 1 1 1 5 93102 12106 OIL SEAL SD 12 22 5 HS 1 1 1 1 6 93306 00105 BEARING 1 1 1 1 7 5BE 12422 20 COVER HOUSING 1 1 1 1 8 5BE 12439 00 O RING 1 1 1 1 9 93604 10011 PIN DOWEL 2 2 2 2 10 90430 06014 GASKET 1 1 1 1 11 95022 06030 BOLT FLANGE 4 4 4 4 12 5BE 12564 00 PIPE WATER 1 1 1 1 13 93210 19758 O RING 1 1 1 1 ...

Page 15: ...500 O RING 1 1 1 1 9 2S2 12576 00 HOSE 1 1 1 1 1 10 1C3 12482 00 PIPE 2 1 1 1 1 11 2S2 12578 00 HOSE 3 1 1 1 1 12 2S2 12579 00 HOSE 4 1 1 1 1 13 2S2 12482 00 PIPE 2 1 1 1 1 14 95022 06012 BOLT FLANGE 1 1 1 1 15 93210 16500 O RING 1 1 1 1 16 90450 28001 HOSE CLAMP ASSY 3 3 3 3 17 90450 25001 HOSE CLAMP ASSY 3 3 3 3 18 90450 22001 HOSE CLAMP ASSY 2 2 2 2 19 90480 15528 GROMMET 4 4 4 4 20 90387 06065...

Page 16: ...WEL 2 2 2 2 6 91314 06030 BOLT 2 2 2 2 7 2S2 13342 00 SHAFT IDLE GEAR 1 1 1 1 8 90149 06058 SCREW 1 1 1 1 9 2S2 13341 00 GEAR OIL PUMP IDLE 1 1 1 1 10 99009 12400 CIRCLIP 1 1 1 1 11 90201 12166 WASHER PLATE 1 1 1 1 12 2S2 13412 00 HOUSING STRAINER 1 1 1 1 13 5BE 13411 00 STRAINER OIL 1 1 1 1 14 95027 06030 BOLT FLANGE 1 1 1 1 15 99530 10114 PIN DOWEL 1 1 1 1 16 90445 14009 HOSE 1 1 1 1 17 90450 17...

Page 17: ...N ANZ REMARKS 1 5TA 13440 00 ELEMENT ASSY OIL CLEANER 1 1 1 1 2 5BE 13447 10 COVER OIL ELEMENT 1 1 1 1 3 93210 47675 O RING 1 1 1 1 4 93210 07135 O RING 3 3 3 3 5 90110 06228 BOLT HEXAGON SOCKET HEAD 1 1 1 1 6 91312 06065 BOLT 1 1 1 1 7 91312 06020 BOLT 1 1 1 1 ...

Page 18: ...9 5TA 14428 00 BOLT 2 2 2 2 10 90450 61002 HOSE CLAMP ASSY 1 1 1 1 11 5XC 14401 90 AIR CLEANER CASE ASSY 1 1 1 1 12 2S2 14453 10 JOINT AIR CLEANER 1 1 1 1 1 13 5NY 14459 00 HOLDER GUIDE 1 1 1 1 14 5NY 14455 10 BAND 1 1 1 1 15 5NY 14442 00 SPACER 1 1 1 1 16 5XC 14417 90 COVER 1 1 1 1 1 17 90267 32070 RIVET BLIND 3 3 3 3 18 90201 03313 WASHER PLATE 6 6 6 6 19 4XM 14451 00 ELEMENT AIR CLEANER 1 1 1 1...

Page 19: ...1 1 1 11 4FN 14997 00 SEAL 1 1 1 1 12 5TA 14916 PR NEEDLE NFPR 1 1 1 1 STD 5TA 14916 LN NEEDLE NFLN 1 1 1 1 AP 5TA 14916 LP NEEDLE NFLP 1 1 1 1 AP 5TA 14916 L1 NEEDLE NFLQ 1 1 1 1 AP 5TA 14916 LR NEEDLE NFLR 1 1 1 1 AP 5TA 14916 LS NEEDLE NFLS 1 1 1 1 AP 5TA 14916 LT NEEDLE NFLT 1 1 1 1 AP 5TA 14916 LU NEEDLE NFLU 1 1 1 1 AP 5TA 14916 PN NEEDLE NFPN 1 1 1 1 AP 5TA 14916 PP NEEDLE NFPP 1 1 1 1 AP 5...

Page 20: ...AIN 168 1 1 1 1 AP 4MX 14943 41 JET MAIN 170 1 1 1 1 AP 4MX 14943 92 JET MAIN 172 1 1 1 1 AP 4MX 14943 42 JET MAIN 175 1 1 1 1 AP 4MX 14943 93 JET MAIN 178 1 1 1 1 AP 19 4MX 14948 04 JET SLOW 42 1 1 1 1 STD 4MX 14948 01 JET SLOW 35 1 1 1 1 AP 4MX 14948 02 JET SLOW 38 1 1 1 1 AP 4MX 14948 03 JET SLOW 40 1 1 1 1 AP 4MX 14948 05 JET SLOW 45 1 1 1 1 AP 4MX 14948 06 JET SLOW 48 1 1 1 1 AP 4MX 14948 07 ...

Page 21: ...4 00 GASKET FLOAT CHAMBER 1 1 1 1 29 3TJ 14191 40 PLUG DRAIN 1 1 1 1 30 3TJ 14293 40 COVER 1 1 1 1 1 31 5JG 14940 17 DIAPHRAGM ASSY 1 1 1 1 STD 5JG 14940 16 DIAPHRAGM ASSY 1 1 1 1 AP 5JG 14940 18 DIAPHRAGM ASSY 1 1 1 1 AP 32 3TJ 14536 40 GASKET 1 1 1 1 33 3TJ 14933 40 SPRING DIAPHRAGM 1 1 1 1 34 6H4 14561 00 O RING 1 1 1 1 35 5TA 14171 00 PLUNGER STARTER 1 1 1 1 36 5TA 14371 00 PLUNGER STARTER 1 1...

Page 22: ...5NX 14216 00 SCREW 1 1 1 1 49 4MX 14561 00 O RING 1 1 1 1 50 4MX 14115 00 PLUG SCREW 1 1 1 1 51 3TJ 14137 40 CLIP 5 5 5 5 52 5BE 14146 00 PLATE 2 2 2 2 53 5TA 14261 00 HOLDER 1 1 1 1 54 5UL 14196 00 PIPE 2 2 2 2 55 5TA 14197 00 PIPE 2 2 2 2 56 5TJ 14987 00 HOSE 1 1 1 1 57 5JG 14346 00 PLATE 1 1 1 1 58 5JG 14565 00 SCREW 1 1 1 1 59 5JG 14531 00 SPRING ADJUST SCREW 1 1 1 1 60 5JG 14591 00 SCREW 1 1 ...

Page 23: ...AVE 3 6 3VD 14613 01 GASKET EXHAUST PIPE 1 1 1 1 7 91312 08020 BOLT 1 1 1 1 8 2S2 14750 00 SILENCER ASSY 1 2S2 14750 10 SILENCER ASSY 1 1 1 9 90267 48084 RIVET BLIND 16 16 16 16 10 2S2 1469A 00 FIBER 1 2S2 1469A 10 FIBER 1 1 1 11 2S2 1469E 00 FIBER 1 1 1 1 12 2S2 1469F 00 FIBER 1 1 1 1 13 5XD 14714 00 GASKET MUFFLER 1 1 1 1 14 5BE 14747 00 DAMPER MUFFLER 1 1 1 1 15 90387 0814J COLLAR 1 1 1 1 16 5B...

Page 24: ...2 2 11 95022 10016 BOLT FLANGE 1 1 1 1 12 90430 10188 GASKET 1 1 1 1 13 4JT 15381 01 PLATE BEARING COVER 4 4 4 4 14 5BE 15383 01 PLATE BEARING COVER 4 4 4 4 15 90151 06044 SCREW COUNTERSUNK 4 4 4 4 16 90149 06326 SCREW 4 4 4 4 17 2S2 15388 00 PLATE BEARING COVER 1 1 1 1 18 2S2 18562 00 PLATE STOPPER 2 1 1 1 1 19 90105 06553 BOLT FLANGE 4 4 4 4 20 99530 10114 PIN DOWEL 1 1 1 1 21 93210 10197 O RING...

Page 25: ...C5 FIG 12 CRANKCASE REF NO PART NO DESCRIPTION NOA EUR JPN ANZ REMARKS 28 93210 09165 O RING 1 1 1 1 29 90461 10136 CLAMP 1 1 1 1 30 95022 06012 BOLT FLANGE 1 1 1 1 31 90430 06014 GASKET 1 1 1 1 ...

Page 26: ...OWEL 2 2 2 2 11 93210 08003 O RING 1 1 1 1 12 95022 06040 BOLT FLANGE 1 1 1 1 13 95022 06030 BOLT FLANGE 7 7 7 7 14 2S2 15431 00 COVER CRANKCASE 3 1 1 1 1 15 93101 14164 OIL SEAL 1 1 1 1 16 90201 15701 WASHER PLATE T 1 0 1 1 1 1 17 99009 22500 CIRCLIP 1 1 1 1 18 5XC 15373 00 PIPE BREATHER 1 1 1 1 19 2S2 15462 00 GASKET CRANKCASE COVER 3 1 1 1 1 20 91812 16001 PIN DOWEL 2 2 2 2 21 95022 06040 BOLT ...

Page 27: ...RANKCASE COVER 1 REF NO PART NO DESCRIPTION NOA EUR JPN ANZ REMARKS 28 95022 06080 BOLT FLANGE 2 2 2 2 29 583 13113 00 SEAT CHECK BALL 1 1 1 1 30 93503 08007 BALL 1 1 1 1 31 90501 043E0 SPRING COMPRESSION 1 1 1 1 ...

Page 28: ...1 1 1 1 10 90201 162H4 WASHER PLATE 1 1 1 1 11 5SG 15668 00 STOPPER 1 1 1 1 12 214 15686 00 WASHER LOCK 1 1 1 1 13 90101 06001 BOLT 2 2 2 2 14 93102 20108 OIL SEAL 1 1 1 1 15 5TA 15651 00 GEAR KICK IDLE 1 1 1 1 16 90201 20685 WASHER PLATE T 0 5 1 1 1 1 17 99009 20400 CIRCLIP 1 1 1 1 18 2S2 15620 00 KICK CRANK ASSY 1 1 1 1 19 5XD 15621 00 BOSS KICK CRANK 1 1 1 1 20 90501 147A5 SPRING COMPRESSION 1 ...

Page 29: ...A 16321 00 PLATE FRICTION 9 9 9 9 9 90501 231E9 SPRING COMPRESSION 6 6 6 6 10 90159 06092 SCREW WITH WASHER 6 6 6 6 11 5XD 16154 00 PLATE THRUST 1 1 1 1 1 12 90215 20005 WASHER LOCK 1 1 1 1 13 90170 20327 NUT 1 1 1 1 14 5JG 16356 00 ROD PUSH 1 1 1 1 1 15 93340 21505 BEARING 1 1 1 1 16 90201 125L6 WASHER PLATE 1 1 1 1 17 93440 10085 CIRCLIP 1 1 1 1 18 93511 32027 BALL 1 1 1 1 19 2S2 16357 00 ROD PU...

Page 30: ...332 WASHER 1 1 1 1 11 93306 00431 BEARING 1 1 1 1 12 93306 00426 BEARING 1 1 1 1 13 2S2 17402 00 DRIVE AXLE ASSY 1 1 1 1 14 2S2 17211 00 GEAR 1ST WHEEL 27T 1 1 1 1 15 90387 20028 COLLAR 1 1 1 1 16 90201 203E7 WASHER PLATE 1 1 1 1 17 2S2 17251 00 GEAR 5TH WHEEL 20T 1 1 1 1 18 93440 25084 CIRCLIP 1 1 1 1 19 90209 21332 WASHER 1 1 1 1 20 2S2 17231 00 GEAR 3RD WHEEL 23T 1 1 1 1 21 90201 253K0 WASHER P...

Page 31: ...ARKS 28 93102 32480 OIL SEAL 1 1 1 1 29 90387 2513F COLLAR 1 1 1 1 30 93210 22164 O RING 1 1 1 1 31 9383E 13233 SPROCKET DRIVE 13T 1 1 1 1 32 90215 21003 WASHER LOCK 1 1 1 1 33 90179 20001 NUT 1 1 1 1 34 2S2 17471 00 PLATE COVER 1 1 1 1 35 90105 06553 BOLT FLANGE 2 2 2 2 ...

Page 32: ...42 00 POINT NEUTRAL 1 1 1 1 4 90501 06022 SPRING COMPRESSION 1 1 1 1 5 93306 80501 BEARING 1 1 1 1 6 2S2 18140 00 STOPPER LEVER ASSY 1 1 1 1 7 90508 26021 SPRING TORSION 1 1 1 1 8 90109 066G1 BOLT 1 1 1 1 9 90201 06013 WASHER PLATE 1 1 1 1 10 2S2 18501 00 FORK SHIFT 1 1 1 1 1 11 2S2 18502 00 FORK SHIFT 2 1 1 1 1 12 5BE 18503 00 FORK SHIFT 3 1 1 1 1 ...

Page 33: ...R PLATE 1 1 1 1 6 93608 33002 PIN DOWEL 1 1 1 1 7 2S2 18110 00 SHIFT PEDAL ASSY 1 1 1 1 8 95022 06020 BOLT FLANGE 1 1 1 1 9 93102 12224 OIL SEAL 1 1 1 1 10 3XJ 18173 10 PIN SHIFT 1 1 1 1 11 3XJ 18178 00 ROLLER SHIFT LEVER 1 1 1 1 12 3XJ 18182 00 PAWL SHIFTER 2 2 2 2 13 90501 052G5 SPRING COMPRESSION 2 2 2 2 14 3XJ 18184 00 PIN PAWL 2 2 2 2 15 5TJ 18172 00 GUIDE SHIFT 1 1 1 1 16 90101 06041 BOLT 2 ...

Page 34: ...TE 2 2 2 2 11 90387 08041 COLLAR 1 1 1 1 12 95022 08040 BOLT FLANGE 1 1 1 1 13 3JD 22178 20 TENSIONER 1 1 1 1 14 93300 60839 BEARING 1 1 1 1 15 90387 086N4 COLLAR 1 1 1 1 16 95024 08045 BOLT FLANGE 1 1 1 1 17 90185 08009 NUT SELF LOCKING 1 1 1 1 18 90201 08043 WASHER PLATE 1 1 1 1 19 90105 10076 BOLT FLANGE 1 1 1 1 20 90179 10658 NUT 1 1 1 1 21 90201 104R2 WASHER PLATE 1 1 1 1 22 95817 10030 BOLT ...

Page 35: ...OTECTOR ENGINE 1 1 1 1 36 90119 06217 BOLT WITH WASHER 1 1 1 1 37 2S2 2147E 00 GUARD ENGINE 2 1 1 1 1 38 90119 06217 BOLT WITH WASHER 3 3 3 3 39 5XC 21274 90 BRACKET C D I UNIT 1 1 1 1 40 90151 06032 SCREW COUNTERSUNK 2 2 2 2 41 5XC 21163 90 HOLDER CLUTCH CABLE 1 1 1 1 42 5XC 21164 90 HOLDER CABLE 1 1 1 1 43 92012 05008 BOLT BUTTON HEAD 2 2 2 2 44 5XC 21288 90 GUIDE CABLE 1 1 1 1 45 90105 05014 BO...

Page 36: ...TION CANADA 1 FOR CAN 8 5XC 21610 90 REAR FENDER COMP 1 1 1 1 UR FOR DPBSE 5XC 21610 D0 REAR FENDER COMP 1 1 UR FOR LRYS1 9 5XE 21635 10 NUT REAR FENDER 2 2 2 2 10 90105 06090 BOLT FLANGE 2 2 2 2 11 90201 06032 WASHER PLATE 2 2 2 2 12 95027 06020 BOLT FLANGE 2 2 2 2 13 90201 06571 WASHER PLATE 2 2 2 2 14 90387 06009 COLLAR 2 2 2 2 15 5TA 21642 00 GUARD FLAP 1 1 1 1 16 97707 60016 SCREW TAPPING 2 2...

Page 37: ...OA EUR JPN ANZ REMARKS 22 3XJ 2151H B1 LABEL 5 1 FOR CAN 23 5PA 21568 00 LABEL WARNING 1 1 24 2S2 2163G 00 EMBLEM 1 2 2 2 2 UR FOR DPBSE 2S2 2163G 10 EMBLEM 1 2 2 UR FOR LRYS1 25 5XC 2164B 00 EMBLEM 3D 1 1 FOR LRYS1 26 3ME 2415E 01 LABEL CAUTION 1 ...

Page 38: ... 3 1 1 1 1 UR FOR DPBSE 5XC 21730 D0 SIDE COVER ASSY 3 1 1 UR FOR LRYS1 8 5XC 2173E 01 GRAPHIC 1 1 1 1 1 UR FOR DPBSE 5XC 2173L 01 GRAPHIC SET 1 1 1 UR FOR LRYS1 9 90105 06064 BOLT FLANGE 4 4 4 4 10 5XC 2172A 90 PANEL 1 1 1 1 1 11 5XC 21740 90 SIDE COVER ASSY 4 1 1 1 1 UR FOR DPBSE 5XC 21740 D0 SIDE COVER ASSY 4 1 1 UR FOR LRYS1 12 5XC 2173F 01 GRAPHIC 2 1 1 1 1 UR FOR DPBSE 5XC 2174L 01 GRAPHIC S...

Page 39: ... 1 1 11 1C3 22969 50 SCREW 1 4 4 4 4 12 1C3 22199 10 SUPPORT CHAIN 1 1 1 1 13 1C3 22128 00 COVER THRUST 1 1 1 1 1 14 95024 06050 BOLT FLANGE 2 2 2 2 15 90179 06028 NUT 2 2 2 2 16 95024 06010 BOLT FLANGE 1 1 1 1 17 1C3 22141 10 SHAFT PIVOT 1 1 1 1 18 90185 16002 NUT SELF LOCKING 1 1 1 1 19 90201 16018 WASHER PLATE 1 1 1 1 20 5XC 2217A 90 ARM RELAY 1 1 1 1 21 93315 32166 BEARING 4 4 4 4 22 93109 250...

Page 40: ... 29 90387 14009 COLLAR 1 1 1 1 30 5XC 22121 90 SHAFT 1 1 1 1 1 31 1C3 22122 00 SHAFT 2 2 2 2 2 32 90201 14740 WASHER PLATE 3 3 3 3 33 90185 14007 NUT SELF LOCKING 3 3 3 3 34 1C3 2135F 00 COVER 1 1 1 1 35 1C3 2139R 00 COVER 2 1 1 1 1 36 3RV 21668 A0 LABEL TIRE 1 1 1 37 3RV 21668 B0 LABEL TIRE 1 FOR CAN ...

Page 41: ... 2S2 22201 30 DAMPER SUB ASSY 1 3 3SP 22234 00 GUIDE SPRING 3 1 1 1 1 4 3SP 22213 00 SEAT SPRING UPPER 1 1 1 1 5 509 23184 L0 CAP AIR VALVE 1 1 1 1 6 4JX 22226 00 BUSH SHOCK ABSORBER LOWER 1 1 1 1 7 5DH 23183 00 CIRCLIP 1 1 1 1 8 4AA 22259 80 LABEL WARNING 1 UR FOR USA 4AA 22259 60 LABEL WARNING 1 UR FOR CAN 4AA 22259 40 LABEL WARNING 1 1 4AA 22259 50 LABEL WARNING 1 9 5MV 22224 00 GUIDE SPRING 2 ...

Page 42: ...3 22212 50 SPRING K 54N MM 1 1 1 1 18 1C3 22214 50 GUIDE SPRING 1 1 1 1 1 19 1C3 22565 00 SPRING SEAT 2 2 2 2 20 5XE 22242 00 BOLT 2 1 1 1 1 21 95607 10200 NUT U FLANGE 1 1 1 1 22 92907 10200 WASHER PLAIN 1 1 1 1 23 5NY 22241 00 BOLT 1 1 1 1 1 24 90185 10060 NUT SELF LOCKING 1 1 1 1 ...

Page 43: ...1 6 90170 24003 NUT 1 1 1 1 7 90201 24016 WASHER PLATE 1 1 1 1 8 5XC 23441 90 HOLDER HANDLE UPPER 2 2 2 2 9 5XC 23442 90 HOLDER HANDLE LOWER 2 2 2 2 10 90201 12028 WASHER PLATE 2 2 2 2 11 95602 12200 NUT SELF LOCKING 2 2 2 2 12 95024 08035 BOLT FLANGE 8 8 8 8 13 1C3 23485 50 PLATE NUMBER 1 1 1 1 14 90119 06217 BOLT WITH WASHER 1 1 1 1 15 5XE 23389 00 GUIDE CABLE 1 1 1 1 16 95024 06020 BOLT FLANGE ...

Page 44: ... SEAL DUST 1 1 1 1 10 1C3 23170 N0 CYLINDER COMP FRONT FORK 1 1 1 1 11 1C3 23147 L0 O RING 1 1 1 1 12 1C3 2316A N0 VALVE COMP 1 1 1 1P8 2316A M0 VALVE COMP 1 13 1C3 23188 L0 O RING 1 1 1 1 14 1C3 23188 N0 O RING 1 1 1 1 15 1C3 23188 P0 O RING 1 1 1 1 16 1C3 23188 R0 O RING 1 1 1 1 17 1AE 23147 00 O RING 2 2 2 2 18 1C3 23190 L0 AIR VALVE COMP 1 1 1 1 19 1C3 23142 L0 SEAT SPRING UPPER 1 1 1 1 20 2S2...

Page 45: ...4 L0 SEAL DUST 1 1 1 1 34 1C3 23170 N0 CYLINDER COMP FRONT FORK 1 1 1 1 35 1C3 23147 L0 O RING 1 1 1 1 36 1C3 2316A N0 VALVE COMP 1 1 1 1P8 2316A M0 VALVE COMP 1 37 1C3 23188 L0 O RING 1 1 1 1 38 1C3 23188 N0 O RING 1 1 1 1 39 1C3 23188 P0 O RING 1 1 1 1 40 1C3 23188 R0 O RING 1 1 1 1 41 1AE 23147 00 O RING 2 2 2 2 42 1C3 23190 L0 AIR VALVE COMP 1 1 1 1 43 1C3 23142 L0 SEAT SPRING UPPER 1 1 1 1 44...

Page 46: ... 00081 BEARING 1 1 1 1 51 5XC 23346 L0 BOLT 1 8 8 8 8 52 1C3 2315H 10 PROTECTOR 1 1 1 1 1 53 4XL 2153A 10 EMBLEM YAMAHA 1 1 1 1 54 1C3 2315J 10 PROTECTOR 2 1 1 1 1 55 4XL 2153A 10 EMBLEM YAMAHA 1 1 1 1 56 3SP 23356 L0 BOLT 2 6 6 6 6 57 1C3 23466 50 CLAMP 1 1 1 1 58 1C3 23467 50 CLAMP 1 1 1 1 59 95702 06500 NUT FLANGE 2 2 2 2 ...

Page 47: ... 1 1 1 11 3JD 24186 00 WASHER SPECIAL 1 1 1 1 12 5XC 2419A 90 HOLDER 1 1 1 1 13 90387 06090 COLLAR 2 2 2 2 14 5XC 24339 90 GROMMET 1 1 1 1 15 95027 06016 BOLT FLANGE 2 2 2 2 16 95024 06030 BOLT FLANGE 1 1 1 1 17 90201 06570 WASHER PLATE 1 1 1 1 18 90387 06065 COLLAR 1 1 1 1 19 4EW 2412F 00 BRACKET SEAT 1 1 1 1 20 98707 06025 SCREW FLAT HEAD 1 1 1 1 21 5XC 24181 90 DAMPER LOCATING 1 1 1 1 1 22 4JT ...

Page 48: ...SCRIPTION NOA EUR JPN ANZ REMARKS 28 90467 100A1 CLIP 2 2 2 2 29 90202 05193 WASHER PLATE 2 2 2 2 30 90149 06011 SCREW 2 2 2 2 31 5XC 24182 90 DAMPER LOCATING 2 1 1 1 1 32 5XC 24183 90 DAMPER LOCATING 3 2 2 2 2 33 90465 13275 CLAMP 3 3 3 3 ...

Page 49: ...MARKS 1 5XC 24710 90 SINGLE SEAT ASSY 1 1 1 UR FOR DPBSE 5XC 24710 D0 SINGLE SEAT ASSY 1 1 UR FOR LRYS1 5XC 24710 A0 SINGLE SEAT ASSY 1 2 5XC 2470F 90 SEAT COVER COMP 1 1 1 UR FOR DPBSE 5XC 2470F D0 SEAT COVER COMP 1 1 UR FOR LRYS1 5XC 2470F A0 SEAT COVER COMP 1 ...

Page 50: ...20 1 LM PIRELLI 94108 2112Y TIRE 80 100 21 51M D755F 1 DUNLOP FOR FRA 94108 21012 TIRE 80 100 21 51M M601 1 BRIDGESTONE 8 94227 21101 TUBE 80 100 21 M C TR4 1 1 1 DUNLOP FOR FRA TUBE 80 100 21 1 LM PIRELLI 94209 21229 TUBE 80 100 21 M C TR4 1 BRIDGESTONE 9 94309 21161 BAND RIM 1 60 21 1 1 1 DUNLOP FOR FRA BAND RIM 80 100 21 1 LM PIRELLI 94330 21084 BAND RIM 1 60 21 1 BRIDGESTONE 10 5SF 25394 00 SP...

Page 51: ... 1 1 1 1 6 5DH 25919 00 SUPPORT PAD 1 1 1 1 7 1UY W0048 50 BLEED SCREW KIT 1 1 1 1 8 5MV W0045 01 BRAKE PAD KIT 1 1 1 1 9 5DH 25933 00 PIN PAD 1 1 1 1 10 5DH 25916 00 PLUG 1 1 1 1 11 3SP 25926 51 BOLT 1 1 1 1 12 3SP 25914 51 PIN SLIDE 1 1 1 1 13 3JD 25917 00 BOOT CALIPER 1 1 1 1 14 1UY 25937 51 BOOT 2 1 1 1 1 15 5DH 25849 00 RETAINER CALIPER 1 1 1 1 16 90105 08077 BOLT FLANGE 2 2 2 2 17 1C3 25875 ...

Page 52: ...19 62M D755 1 DUNLOP FOR FRA 94111 19011 TIRE 110 90 19 62M M602 1 BRIDGESTONE 11 94211 19273 TUBE 110 90 19 M C TR4 1 1 1 DUNLOP FOR FRA TUBE 110 90 19 1 LM PIRELLI 94211 19274 TUBE 110 90 19 M C TR4 1 BRIDGESTONE 12 94311 19155 BAND RIM 2 15 19 1 1 1 DUNLOP FOR FRA BAND RIM 3 50 18 1 LM METZELER 94321 19157 BAND RIM 2 15 19 1 BRIDGESTONE 13 3JE 25394 00 SPACER BEAD 1 1 1 1 14 4XM 25364 00 DAMPER...

Page 53: ...08 GROMMET 1 1 1 1 20 5TJ 2530S 80 COLLAR ASSY 2 2 2 2 21 1C3 25388 50 PULLER CHAIN 1 1 1 1 1 22 1C3 25389 00 PULLER CHAIN 2 1 1 1 1 23 90101 08006 BOLT 2 2 2 2 24 90179 08656 NUT 2 2 2 2 25 1C3 25381 10 AXLE WHEEL 1 1 1 1 26 90185 20002 NUT SELF LOCKING 1 1 1 1 27 90201 20020 WASHER PLATE 1 1 1 1 28 9Y581 92113 CHAIN DID 520D 114L 1 1 1 1 29 94681 68001 JOINT CHAIN DID 520DM RJ 1 1 1 1 ...

Page 54: ... 1 1 1 1 8 1C3 W0046 50 BRAKE PAD KIT 2 1 1 1 1 9 5UN 25828 60 SHIM CALIPER 1 1 1 1 10 5UN 25827 60 SHIM CALIPER 1 1 1 1 11 5UN 22898 60 INSULATOR HEAT 2 2 2 2 12 8CR 25924 00 PIN PAD 1 1 1 1 13 5DH 25916 00 PLUG 1 1 1 1 14 5DH 25914 50 PIN SLIDE 1 1 1 1 15 3JD 25917 00 BOOT CALIPER 1 1 1 1 16 5UN 25914 00 PIN SLIDE 1 1 1 1 17 1UY 25937 51 BOOT 2 1 1 1 1 18 1C3 25718 50 PROTECTOR DISK BRAKE 1 1 1 ...

Page 55: ... 26281 00 CAP GRIP UPPER 1 1 1 1 7 5BE 26282 00 CAP GRIP LOWER 1 1 1 1 8 98507 05020 SCREW PAN HEAD 2 2 2 2 9 5SF 26287 10 COVER CAP GRIP 1 1 1 1 10 2S2 26302 00 THROTTLE CABLE ASSY 1 1 1 1 11 2S2 26335 00 CABLE CLUTCH 1 1 1 1 12 90387 225N2 COLLAR 1 1 1 1 13 1C3 26342 50 BOOT CABLE 1 1 1 1 14 5XC 26124 90 PROTECTOR HANDLEBAR 1 1 1 1 15 5XC 26143 90 COVER HANDLEBAR UPPER 1 1 1 1 1 UR FOR DPBSE 5XC...

Page 56: ...1 1 6 5NY 25868 00 BOOT MASTER CYLINDER 1 1 1 1 7 5XE 25854 00 DIAPHRAGM RESERVOIR 1 1 1 1 8 5MV 25852 01 CAP RESERVOIR 1 1 1 1 9 98706 04012 SCREW FLAT HEAD 2 2 2 2 10 5CG 25715 00 SEPARATOR ASSY 1 1 1 1 11 5XE 25853 00 FLOAT RESERVOIR 1 1 1 1 12 1C3 83922 50 LEVER 2 1 1 1 1 13 5MV 2589F 00 BOLT LEVER 1 1 1 1 14 95701 06500 NUT FLANGE 1 1 1 1 15 5MV 25867 00 BRACKET MASTER CYLINDER 1 1 1 1 16 5MV...

Page 57: ...6 16007 SPRING TENSION 1 1 1 1 6 90240 08120 PIN CLEVIS 1 1 1 1 7 90201 08044 WASHER PLATE 1 1 1 1 8 90468 16001 CLIP 1 1 1 1 9 5XE 27411 01 FOOTREST 1 1 1 1 1 10 5XE 27421 01 FOOTREST 2 1 1 1 1 11 90240 10004 PIN CLEVIS 2 2 2 2 12 91402 25015 PIN COTTER 2 2 2 2 13 90508 28015 SPRING TORSION 1 1 1 1 14 90508 28018 SPRING TORSION 1 1 1 1 15 1C3 27311 00 STAND SIDE 1 1 1 1 16 90201 10032 WASHER PLAT...

Page 58: ...CAP RESERVOIR 1 1 1 1 6 5UN 2585B 00 PLATE DIAPHRAGM 1 1 1 1 7 5UN 25854 00 DIAPHRAGM RESERVOIR 1 1 1 1 8 5UN 27217 00 BOLT 2 2 2 2 9 5CG 25715 00 SEPARATOR ASSY 1 1 1 1 10 90111 06059 BOLT HEX SOCKET BUTTON 2 2 2 2 11 1C3 25873 00 HOSE BRAKE 2 1 1 1 1 12 90401 10172 BOLT UNION 2 2 2 2 13 90201 10118 WASHER PLATE 4 4 4 4 14 1C3 25886 50 HOLDER BRAKE HOSE 1 1 1 1 15 98504 05010 SCREW PAN HEAD 4 4 4...

Page 59: ...NERATOR REF NO PART NO DESCRIPTION NOA EUR JPN ANZ REMARKS 1 2S2 85560 00 BASE ASSY 1 1 1 1 2 2S2 85550 00 ROTOR ASSY 1 1 1 1 3 90149 06228 SCREW 3 3 3 3 4 90179 12657 NUT 1 1 1 1 5 90201 127E1 WASHER PLATE 1 1 1 1 ...

Page 60: ... 1 1 6 5HD 83951 00 BOLT CABLE ADJUSTING 1 1 1 1 7 5HD 26372 00 COVER HANDLE LEVER 1 1 1 1 1 8 5XD 82946 00 HOLDER STARTER LEVER 1 1 1 1 9 5XD 82913 00 HOLDER LEVER LOWER 1 1 1 1 1 10 5TA 83941 00 LEVER STARTER 1 1 1 1 11 2S2 26334 00 CABLE STARTER 2 1 1 1 1 12 90101 05033 BOLT 2 2 2 2 13 92014 05012 BOLT BUTTON HEAD 2 2 2 2 14 95607 05100 NUT U 1 1 1 1 15 90149 05162 SCREW 1 1 1 1 16 5TA 26339 00...

Page 61: ...1 1 1 3 5TA 82310 10 IGNITION COIL ASSY 1 1 1 1 4 2S2 82540 00 NEUTRAL SWITCH ASSY 1 1 1 1 5 93210 21276 O RING 1 1 1 1 6 90154 05022 SCREW BINDING 2 2 2 2 7 90464 13077 CLAMP 1 1 1 1 8 90464 13073 CLAMP 1 1 1 1 9 90464 15195 CLAMP 2 2 2 2 10 5Y9 12491 00 CLAMP 1 1 1 1 1 11 90465 13275 CLAMP 4 4 4 4 12 90465 13275 CLAMP 1 1 1 1 13 2S2 82509 00 WIRE SUB LEAD 1 1 1 1 ...

Page 62: ...1 AP 5UN 22212 B0 SPRING K APPROX 46N MM 1 1 1 1 AP 5UN 22212 C0 SPRING K APPROX 48N MM 1 1 1 1 AP 5UN 22212 D0 SPRING K APPROX 50N MM 1 1 1 1 AP 5UN 22212 E0 SPRING K APPROX 52N MM 1 1 1 1 AP 5UN 22212 F0 SPRING K APPROX 54N MM 1 1 1 1 AP 5UN 22212 G0 SPRING K APPROX 56N MM 1 1 1 1 AP 2 1C3 23141 A0 SPRING FRONT FORK K 3 9N MM 2 2 2 2 AP 1C3 23141 B0 SPRING FRONT FORK K 4 0N MM 2 2 2 2 AP 1C3 231...

Page 63: ...ION NOA EUR JPN ANZ REMARKS 1 2S2 14750 20 SILENCER ASSY 1 AP 2 90267 48084 RIVET BLIND 16 3 2S2 1469A 10 FIBER 1 4 2S2 1469E 00 FIBER 1 5 2S2 1469F 00 FIBER 1 6 5XD 14714 00 GASKET MUFFLER 1 7 5BE 14747 00 DAMPER MUFFLER 1 8 90387 0814J COLLAR 1 ...

Page 64: ...B 15 4MX 14561 00 C 2 6H4 14561 00 B 15 5NX 14562 00 C 2 5JG 14565 00 C 2 PART NO GRID NO 5JG 14591 00 C 2 688 14592 00 B 13 2S2 14611 00 C 3 2S2 14611 10 C 3 3VD 14613 01 C 3 2S2 14628 00 C 3 5TA 14628 00 C 3 2S2 1469A 00 C 3 2S2 1469A 10 C 3 2S2 1469E 00 C 3 2S2 1469F 00 C 3 5XD 14714 00 C 3 5BE 14747 00 C 3 2S2 14750 00 C 3 2S2 14750 10 C 3 4BD 14766 00 C 3 5BE 14788 00 C 3 5TA 14916 L1 B 13 5T...

Page 65: ... D 12 1P8 2316A M0 D 10 1C3 2316A N0 D 10 1C3 23170 N0 D 10 5XE 23171 L0 D 10 5DH 23183 00 D 7 509 23184 L0 D 7 PART NO GRID NO 1C3 23188 L0 D 10 1C3 23188 N0 D 10 1C3 23188 P0 D 10 1C3 23188 R0 D 10 1C3 23190 L0 D 10 1P8 23340 M0 D 12 5XC 23346 L0 D 12 3SP 23356 L0 D 12 5XE 23389 00 D 9 4EW 23416 00 D 9 1C3 23435 50 D 9 5XC 23441 90 D 9 5XC 23442 90 D 9 1C3 23466 50 D 12 1C3 23467 50 D 12 1C3 234...

Page 66: ... 21003 C 11 90240 08120 E 9 90240 10004 E 9 90267 32070 B 12 90267 48084 C 3 90280 03006 B 4 90282 05034 B 4 90340 12112 B 2 PART NO GRID NO 90340 14128 C 6 90340 27002 C 6 90387 06009 D 2 90387 06065 B 9 D 13 90387 06090 D 2 D 13 90387 06104 D 9 90387 08041 C 14 90387 0814J C 3 90387 086N4 C 14 90387 124F4 C 13 90387 14009 D 6 90387 16010 D 5 90387 18004 D 5 90387 18007 C 4 90387 18012 D 5 90387 ...

Page 67: ... 06040 C 6 95022 06080 C 7 95022 08040 C 14 95022 10016 C 4 95024 06010 D 5 E 3 95024 06016 E 6 95024 06020 D 9 95024 06030 D 13 95024 06030 E 6 95024 06050 D 5 95024 08035 D 9 95024 08045 C 14 95027 06016 D 13 95027 06020 D 2 95027 06030 B 9 B 10 95602 12200 D 9 95607 05100 E 12 95607 10200 D 8 95701 06500 E 8 95702 06500 D 12 95702 08500 B 2 95817 10030 C 14 95817 10060 C 14 95822 08016 C 4 9582...

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