Yamaha R-7 User Manual Download

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DIC183

YZFR7AN (YZF-R7)

BEB-28199-70

Read this manual carefully

before operating this vehicle.

MOTORCYCLE

OWNER’S MANUAL

Specifications

Consumer information

Motorcycle care and storage

Periodic maintenance and adjustment

For your safety – pre-operation checks

Instrument and control functions

Description

Safety information

Location of important labels

Operation and important riding points

Index

[English (E)]

Summary of Contents for R-7

Page 1: ...cle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions Description Safety information Location of important labels Operation and important riding points Index English E ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBEB70E0 book Page 1 Friday February 12 2021 2 06 PM ...

Page 3: ...igh standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies between you...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...UAL 2022 by Yamaha Motor Co Ltd 1st edition January 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan UBEB70E0 book Page 2 Friday February 12 2021 2 06 PM ...

Page 6: ... 3 General maintenance and lubrication chart 7 4 Removing and installing cowlings 7 9 Checking the spark plugs 7 10 Engine oil and oil filter cartridge 7 11 Why Yamalube 7 14 Coolant 7 14 Replacing the air filter element and cleaning the check hose 7 15 Checking the engine idling speed 7 16 Checking the throttle grip free play 7 16 Valve clearance 7 17 Tires 7 17 Cast wheels 7 19 Adjusting the clu...

Page 7: ...chart 7 36 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 5 Maintenance record 10 6 YAMAHA MOTOR CANADA LTD MOTORCYCLE WARRANTY GUIDE 10 8 Index 11 1 UBEB70E0 book Page 2 Friday February 12 2021 2 06 PM ...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 8 9 5 7 1 6 4 UBEB70E0 book Page 1 Friday February 12 2021 2 06 PM ...

Page 9: ...MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A2 4B5 2815K 00 Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent NOTICE 4B5 2815K 10 Eviter de nettoyer le pare brise avec une solution alcaline ou acide ainsi qu avec de l essence ou un diluant Utiliser un détergent neutre ATTENTIO...

Page 10: ...T 250 kPa 2 50 kgf cm2 36 psi ARRIERE 290 kPa 2 90 kgf cm2 42 psi 2CR 21668 10 INFORMATION SUR LES PNEUS TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 2CR 21668 00 8 6 7 9 UBEB70E0 book Page 3 Friday February 12 2021 2 06 PM ...

Page 11: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 12: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 13: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo ...

Page 14: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Care...

Page 15: ...s Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are...

Page 16: ...nd damping force adjuster page 4 22 5 Shift pedal page 4 12 6 Spring preload adjuster page 4 22 7 Engine oil filler cap page 7 11 8 Engine oil level check window page 7 11 9 Engine oil drain bolt page 7 11 10 Engine oil filter cartridge page 7 11 11 Coolant reservoir page 7 14 UBEB70E0 book Page 1 Friday February 12 2021 2 06 PM ...

Page 17: ... page 4 14 3 Spring preload adjuster page 4 19 4 Compression damping force adjuster page 4 19 5 Rebound damping force adjuster page 4 19 6 Front brake fluid reservoir page 7 22 7 Brake pedal page 4 13 8 Rear brake fluid reservoir page 7 22 UBEB70E0 book Page 2 Friday February 12 2021 2 06 PM ...

Page 18: ...lutch lever page 4 12 2 Left handlebar switches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 10 6 Throttle grip page 7 16 7 Brake lever page 4 12 UBEB70E0 book Page 3 Friday February 12 2021 2 06 PM ...

Page 19: ...ithout the engine running EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU73800 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn...

Page 20: ... if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have a Yamaha dealer check the vehicle NOTICE ECA21211 If the warning light comes on when the engine is running stop the en gine and check the oil level If the oil level is low add sufficient oil of the recommended type If the warni...

Page 21: ...f this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on this light should come on for a few seconds and then go off Otherwise have a Yamaha dealer check vehicle EAU93230 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning light comes on while riding the anti lock brake ...

Page 22: ... can be switched be tween kilometers and miles To switch the display units set the multi funtion display to the odometer or a tripmeter and then hold the SEL switch until the display units change EAU86831 Speedometer The speedometer shows the vehicle s traveling speed EAU87170 Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA...

Page 23: ...aha dealer check the vehicle EAU93011 Clock The clock uses a 12 hour time system To set the clock 1 Turn the vehicle off 2 While holding the RES switch turn the vehicle on Continue hold ing the RES switch until the hour digits start flashing 3 Use the SEL switch to set the hours 4 Push the RES switch and the minute digits will start flashing 5 Use the SEL switch to set the minutes 6 Push the RES s...

Page 24: ..._ F Air_ _ F ODO TIP The fuel reserve tripmeter appears only when you are low on fuel Use the RES switch to change the display in the reverse order EAU86890 Odometer The odometer shows the total distance traveled by the vehicle TIP The odometer will lock at 999999 and cannot be reset EAU89142 Tripmeters The tripmeters show the distance trav eled since they were last reset To reset a tripmeter chan...

Page 25: ...km MPG the distance that can be traveled on 1 0 Imp gal of fuel TIP When traveling under 10 km h 6 mi h is displayed EAU87790 TIP The instantaneous fuel consumption function should be used for general reference only Do not use this figure to estimate the distance that can be trav eled on the current tank of fuel EAU89192 Average fuel consumption display This display shows the average fuel consumpt...

Page 26: ... temperature display This display shows the air temperature from 9 C to 50 C in 1 C increments The temperature displayed may vary from the actual ambient temperature TIP When the temperature is below 9 C _ _ will be displayed EAU93241 Display brightness and shift timing indicator light settings mode The following settings can be adjusted in order Display brightness Shift timing indicator light ON ...

Page 27: ...ift timing indi cator light is deactivated When this setting is selected the shift timing indicator light will flash once every 2 seconds until the next setting is selected using the RES switch or confirmed with the SEL switch Shift timing indicator light ON r min The shift timing indicator light can be set between 6000 r min and 12000 r min in increments of 200 r min While changing this setting t...

Page 28: ...sh the SEL to confirm it EAU1234R Handlebar switches Left Right EAU12352 Pass switch Press this switch to flash the headlight TIP When the dimmer switch is set to the passing switch has no ef fect EAU12402 Dimmer switch Set this switch to for the high beam and to for the low beam 1 Pass switch 2 SEL RES switch 3 Dimmer switch 4 Turn signal switch 5 Horn switch 1 1 1 2 4 5 3 2 4 5 3 1 Engine stop s...

Page 29: ...lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic haz ard The hazard lights can be turned on or off only when the main switch is in the ON position You can turn the main switch to the OFF or LOCK posi tion and the hazard lights will continue to flash To turn off...

Page 30: ...ower gear move the shift pedal down See page 6 3 EAU93080 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the throttle grip turn the ad justing knob while holding the lever pushed away fr...

Page 31: ...r gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagnos tic test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 5 km h 3 mi h or higher During this test a click ing nois...

Page 32: ... counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Front wheel sensor 2 Front wheel sensor rotor 1 Rear wheel sensor 2 R...

Page 33: ...c parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills...

Page 34: ...el tank breather hose and overflow hose The breather hose prevents a vacuum condition from forming within the fuel tank The overflow hose drains excess gaso line and directs it safely away from the vehicle Before operating the vehicle Check each hose connection Check each hose for cracks or damage and replace if necessary Make sure that the end of each hose is not blocked and clean if necessary Ma...

Page 35: ... more than a few minutes Long idling can cause a build up of heat EAU93101 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it clockwise 2 Lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projection on the rear of the passenger seat as shown 2 Insert the key into the seat lock and then turn it clo...

Page 36: ...tion on the frame cross mem ber as shown and then place the seat in the original position 2 Install the bolts with the hexagon wrench 3 Insert the hexagon wrench back into the original position 4 Place the cover in the original po sition and then install the quick fasteners 1 Cover 2 Quick fastener 1 Hexagon wrench 1 1 1 2 2 1 1 1 1 Bolt 1 1 1 1 Slot 2 Projection 1 1 1 2 2 UBEB70E0 book Page 18 Fr...

Page 37: ...spring preload on both fork legs equally otherwise poor handling and loss of stability may result Each front fork leg is equipped with a spring preload adjusting bolt the right front fork leg is equipped with a re bound damping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn b...

Page 38: ...s and then count the clicks in di rection b TIP Be sure to perform this adjustment on the right fork leg TIP When turning the damping force adjuster in direction a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica 1 Spring preload adjusting bolt 1 Distance A a a b b a b 1 1 1 Spring preload ...

Page 39: ... stops and then count the clicks in direction b TIP Be sure to perform this adjustment on the left fork leg TIP When turning the damping force adjuster in direction a the 0 click position and the 1 click position may be the same When turning the damping force adjuster in direction b it may click beyond the stated specifica tions however such adjustments are ineffective and may damage the suspensio...

Page 40: ...ch and extension bar in the additional tool kit to make this adjustment Rebound damping force Turn the adjusting screw in direction a to increase the rebound damping force Turn the adjusting screw in direction b to decrease the rebound damping force To set the rebound damping force turn the adjuster in direction a until it stops and then count the turns in di rection b 1 Spring preload adjusting r...

Page 41: ... open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yam...

Page 42: ...act the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44895 Ignition circuit cut off system This system prevents in gear engin...

Page 43: ...as stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestan...

Page 44: ...ints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 15 4 16 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessar...

Page 45: ...le grip free play and lubricate ca ble and grip housing 7 16 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 24 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 17 7 19 Brake and shift pedals Make su...

Page 46: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 24 ITEM CHECKS PAGE UBEB70E0 book Page 3 Friday February 12 2021 2 06 PM ...

Page 47: ... 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter...

Page 48: ...e have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch when the engine starts or after 5 seconds Wait 10 seconds before pressing the switch again to allow battery voltage to restore NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAUM3632 TIP This mo...

Page 49: ... 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make su...

Page 50: ...ent and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or chil...

Page 51: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dru...

Page 52: ...s manual and the tools provided in the tool kits are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UBEB70E0 book Page 2 Frida...

Page 53: ...00 mi or 6 months 13000 km 8000 mi or 12 months 19000 km 12000 mi or 18 months 25000 km 16000 mi or 24 months 31000 km 20000 mi or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 42000 km 26600 mi 4 Crankcase breath er system Check...

Page 54: ...l Check the error codes 2 Air filter element Replace Every 37000 km 24000 mi 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Check for co...

Page 55: ...g chain lubricant thoroughly Every 800 km 500 mi and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 19000 km 12000 mi 15 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 16 Brake lever pivot shaft Apply silicone grease lightly No ...

Page 56: ...Front fork Check operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based grease lightly 25 Engine oil Change warm engine before draining 26 Engine oil filter car tridge Replace No ITEM ROUTINE INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month 7000 km 4000 mi o...

Page 57: ...leakage Change coolant Every 3 years 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 31 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER ...

Page 58: ...Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UBEB70E0 book Page 8 Friday February 12 2021 2 06 PM ...

Page 59: ...e quick fastener screws and then pull cowling A off as shown 2 Remove the bolts and nut and then pull cowling B off as shown To install the cowling 1 Place cowling B in its original po sition and then install the bolts and nut 2 Fit the upper projections into the slots and then place cowling A in its original position 3 Install the bolts washers and the quick fastener screws 1 Cowling A 2 Cowling ...

Page 60: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 61: ...ttom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level TIP Check the O ring for damage and re place it if necessary To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level...

Page 62: ...l filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 9 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 10 Refill with the specified amount of the recommended engine oil 1 Engine oil drain bolt 2 Gasket 1 Oil filter wrench 2 Oil filter cartridge 2 1 1 1 1 2 2 1 O ring 1 Torque wrench Tigh...

Page 63: ...e and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure warning light should go off NOTICE ECA20860 If the oil pressure warning light flick ers or remains on even if the oil level is correct immediately turn the en gine off and have a Yamaha dealer ...

Page 64: ... regularly In addition the coolant must be changed at the intervals specified in the periodic maintenance chart TIP If genuine Yamaha coolant is not avail able use an ethylene glycol antifreeze containing corrosion inhibitors for alu minum engines and mix with distilled water at a 1 1 ratio EAU20097 To check the coolant level Since the coolant level varies with en gine temperature check when the e...

Page 65: ... The coolant must be changed at the in tervals specified in the periodic main tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU60451 Replacing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance an...

Page 66: ...ected by a Yamaha dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1250 1450 r min 1 Throttle grip free play Throttle grip free play 3 0 5 0 mm 0 12 0 20 in 1 1 1 UBEB70E0 book Page 16 Friday February 12 2021 2 06 PM ...

Page 67: ...place them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals t...

Page 68: ...ho has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and rubber tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and ...

Page 69: ...ximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other da...

Page 70: ... have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer...

Page 71: ...a Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the...

Page 72: ...2 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem...

Page 73: ...ays clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 ...

Page 74: ...ther vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 55 0 mm 2 17 in the chain can damage the frame swingarm and other parts To prevent this from occurring keep the drive chain slack within the specified limits ECA23070 EAU59921 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the locknut a...

Page 75: ...ar out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with a drive chain cleaner and a small soft brush NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure wash ers or in...

Page 76: ... possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely install...

Page 77: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBEB70E0 book Page 27 Friday February 12 2021 2 06 PM ...

Page 78: ...t Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap base...

Page 79: ... the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds s...

Page 80: ...ng the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50212 Battery The battery is located under the rider seat See page 4 17 This model is equipped with a VRLA Valve Regulated Lead ...

Page 81: ...es NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main sw...

Page 82: ...e and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Starter relay cover 2 Main fuse 3 Spare main fuse 4 Fuse box 4 4 4 1 2 3 1 2 3 1 ABS solenoid fuse 2 ABS motor fuse 3 Accessory fuse 4 ABS ECU fuse 5 Terminal fuse 1 6 Spare fuse 7 I...

Page 83: ...kers to the headlight lens EAU49722 Replacing a license plate light bulb 1 Remove the license plate light unit bolts 2 Remove the license plate light bulb socket together with the bulb by turning it counterclock wise and then pulling it out 3 Remove the burnt out bulb by pulling it out Specified fuses Main fuse 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition ...

Page 84: ...e factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools e...

Page 85: ...odic maintenance and adjustment 7 35 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UBEB70E0 book Page 35 Friday February 12 2021 2 06 PM ...

Page 86: ... a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try start...

Page 87: ...opped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for...

Page 88: ...ay be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical ...

Page 89: ...h for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to...

Page 90: ...nants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle i...

Page 91: ...is will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all cont...

Page 92: ...il grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90...

Page 93: ...argo and accessories Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ7S Voltage capacity 12 V 6 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal position light LED Rear turn signal light LED Aux...

Page 94: ...ER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 En...

Page 95: ...dentification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica 1 Model label 1 1 1 1 Key identification number 1 1 Vehicle Emission Control Informati...

Page 96: ...ain data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Performance and Use of Your Yamaha Product Yamaha products and connected de vice applications may collect use and share data re...

Page 97: ...arty except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in li...

Page 98: ...defect exists in a group of vehicles it may order a recall and remedy campaign However Transport Canada cannot become involved in individual problems between you your dealer or Yamaha Motor Canada Ltd Canada To contact Transport Canada you may call Defect Investigations and Recall Division at 819 994 3328 or toll free 1 800 333 0510 go to www tc gc ca or email mvs sa tc gc ca or write to Transport...

Page 99: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 1000 km 600 mi or 1 month 7000 km 4000 mi or 6 months 13000 km 8000 mi or 12 months 19000 km 12000 mi or 18 months 25000 km 16000 mi or 24 months 31000 km 20000 mi or 30 months 37000 km 24000 mi or 36 months 43000 km 28000 mi o...

Page 100: ...mation 10 7 10 55000 km 36000 mi or 54 months 61000 km 40000 mi or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UBEB70E0 book Page 7 Friday February 12 2021 2 06 PM ...

Page 101: ...is transfer MUST be done by contacting the DEALER who will forward the following information to YAMAHA Section B Subsequent Owner The MOTORCYCLE has been fully assembled and set to the MANUFACTURER s operating specifications by a DEALER prior to DELIVERY to the CUSTOMER a The CUSTOMER has followed the break in and storage instructions contained in the Owner s Manual and all other instructions show...

Page 102: ...able for special incidental or consequential damages howsoever caused whether by negligence or otherwise resulting directly or indirectly from the use of the MOTORCYCLE or the MOTORCYCLE having replacement parts or the unavailability of replacement parts YAMAHA does not assume or authorize any person to create or assume for YAMAHA any obligation or liability in connection with the MOTORCYCLE or an...

Page 103: ... Engine overheating 7 37 Engine serial number 10 1 Engine stop switch 4 11 Engine trouble warning light 4 3 F Front and rear brake pads checking 7 21 Front fork adjusting 4 19 Front fork checking 7 29 Fuel 4 15 Fuel meter 4 5 Fuel tank breather hose and overflow hose 4 16 Fuel tank cap 4 14 Fuses replacing 7 32 H Handlebar switches 4 10 Hazard switch 4 11 High beam indicator light 4 2 Horn switch ...

Page 104: ...chometer 4 4 Throttle grip and cable checking and lubricating 7 26 Throttle grip free play checking 7 16 Tires 7 17 Tool kits 7 2 Transmission gear display 4 5 Troubleshooting 7 34 Troubleshooting chart 7 36 Turn signal indicator lights 4 2 Turn signal switch 4 11 V Valve clearance 7 17 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 Vehicle lights 7 33 W Warrant...

Page 105: ... right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manu...

Page 106: ...UBEB70E0 book Page 1 Monday February 15 2021 10 09 AM ...

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