Siemens 2000592-001 User Manual Download

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GAS CHROMATOGRAPHY

process

ADVANCE NETWORK COMMUNICATIONS

BOARD/DATANET (ANCB/DN)

User’s Manual Edition 1/2007

Summary of Contents for 2000592-001

Page 1: ...GAS CHROMATOGRAPHY p process ADVANCE NETWORK COMMUNICATIONS BOARD DATANET ANCB DN User s Manual Edition 1 2007 ...

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Page 3: ...Advance Network Communications Board DataNET ANCB DN Revised Printing January 2007 User s Manual 2000592 001 ...

Page 4: ...tation warranty or guarantee of any method product or device by Siemens Reproduction or translation of any part of this publication beyond that permitted by Sections 107 and 109 of the United States Copyright Act without the written consent of the copyright owner is unlawful Inquiries regarding this manual should be addressed to Siemens Energy Automation Inc 7101 Hollister Road Houston TX 77040 U ...

Page 5: ... Connections 16 Data Communications Setup 21 Chapter 2 Configuring Your PC 22 Establishing a Connection 27 Setting Network Address 30 Assigning an IP Address 32 Firmware Updates 33 Command Summary 35 Chapter 3 Command Descriptions 35 Troubleshooting 45 ANCB Description 46 ANCB LEDs Description Operation 49 Chapter 4 DataNET Troubleshooting Guide 52 Parts Catalog 55 Chapter 5 Introduction 55 Availa...

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Page 7: ...DataNET ANCB DN into an Advance Maxum Gas Chromatograph or Advance Network Access Unit Chapter Contents The manual provides the following information Topic Page Chapter 1 Installation 1 Chapter 2 Data Communications Setup 21 Chapter 3 Command Summary 35 Chapter 4 Troubleshooting 45 Chapter 5 Parts Catalog 55 Glossary 57 2000592 001 Preface iii ...

Page 8: ...ial hot line as an added source of information If you require assistance call In the United States 800 448 8224 Internationally 001 918 662 7030 Before You Call Before you call one of our technical support lines please have the following information available to help our representative answer your questions 1 Unit Serial Number and Date of Installation 2 Installed software version number if applic...

Page 9: ...tions or practices that could result in damage to the equipment or other property Terms as Marked on Equipment DANGER indicates a personal injury hazard immediately accessible as one reads the markings CAUTION indicates a personal injury hazard not immediately accessible as one reads the markings or a hazard to property including the equipment itself Symbols in This Manual This symbol indicates wh...

Page 10: ...inst unintentional usage Use the Proper Fuse To avoid fire hazard use only a fuse of the correct type voltage rating and current rating as specified in the parts list for your product Use of repaired fuses or short circuiting of the fuse switch is not permitted Safety Guidelines DO NOT open the equipment to perform any adjustments measurements maintenance parts replacement or repairs until all pow...

Page 11: ...ance Network Access Unit NAU and Advance Optichrom GC s to communicate with each other via an Advance Maxum DataNET link ANCB Backplane Slot 1 What is DataNET DataNET is a communications protocol that can be used in place of Ethernet for connecting all installed Maxum and Advance GC s As compared to Ethernet DataNET provides true network redundancy at both the hardware and software levels and uses...

Page 12: ...nterconnect chromatographs and other process analyzers in a common network Figure 1 1 shows the Advance DataNET Hub DNH Advance Network Access Unit NAU and Advance Network Gateway ANG connected to the ACS The NAU connects to the ACS and provides a method to access information coming from Advance process analyzers including Advance Maxum and Advance Optichrom GC s The ANG is used to connect Siemens...

Page 13: ...n DataNET Option Fiber Optic Cable Fiber optics connection by 62 5 multi mode cable corresponding to 10BaseFL Ethernet specification Two pairs of fibers are required to support redundancy Type ST mating connectors provided for field connection Approximately 3 mbps base transmission rate uses dedicated transmission technique that does not require collision detection to achieve high data throughput ...

Page 14: ...Conductor Copper Wire SEA P N 1686002 001 Belden P N 9182 For Belden Armored Cable Order SEA P N 1680000 002 Recommended for Single Channel Max distance from Analyzer to Hub or between Hubs 1520 meters 5000 ft 4 Conductor Copper Wire SEA P N 1681000 003 Belden P N SSD1743 Recommended for Dual Channel Max distance from Analyzer to Hub or between Hubs 1520 meters 5000 ft Ethernet Cat 5 Unshielded Tw...

Page 15: ...r to the unit be turned off from the main circuit breaker Observe all plant safety requirements before performing any repair or maintenance on any unit WARNING NAU Installations For rack mount NAU units the SYSCON connections are visible at the rear of the NAU If you have a wall mounted unit you must first remove the front or side safety box access covers to see the SYSCON connections Instructions...

Page 16: ...he ANCB is firmly seated 5 Secure the board to the cage with the screw you removed in step 1 6 Connect Ethernet crossover cable from 10BaseT connector on SYSCON to 10BaseT connector on ANCB ETHERNET CROSSOVER CABLE 7 Make a selection from the following Table To make THEN goto DataNET Copper Connections Page 14 Fiber Optic Connections Page 16 6 Installation 2000592 001 ...

Page 17: ...ections need to be made on the power supply as it has a universal input See Page 11 CE Installations CE Installations Use Metal Conduit wiring method NEC Div 1 Div 2 or Non Rated Areas Conductor type Power cable sized for circuit protection chosen Use Cable Gland wiring method Cenelec Zone 1 or Zone 2 Rated Areas Conductor type Power cable sized for circuit protection chosen and must be shielded U...

Page 18: ...tion Notes Fiber Optic MM 62 5 125 2 Fiber Conductors SEA P N 1270002 002 Industry Available from Multiple Vendors New Installation as an alternative to copper cable Max distance from Analyzer to ANG or between Hubs 1520 meters 5000 ft 2 Conductor Copper Wire SEA P N 1686002 001 Belden P N 9182 For Belden Armored Cable order SEA P N 1680000 002 Recommended for Single Channel Max distance from Anal...

Page 19: ...ations CE Installations Use approved Conduit wiring method Conduit may contain multiple cables Adhere to all Federal and local electrical code requirements NEC Div 2 or Non Hazardous Rated Areas Cable Type Refer to Table 1 1 Use Cable Gland wiring method Each cable gland allows entry of one cable Cenelec Zone 1 or Zone 2 Rated Areas Cable Type Recommend Belden 9182 or armored Belden 9182 or equiva...

Page 20: ... multiple cables Adhere to all Federal and local electrical code requirements NEC Div 2 or Non Hazardous Areas Cable Type Duplex fiber 62 5 125 micron see Table 2 1 Connection Type ST fiber connectors Connect these to the appropriate transmitter and receiver ports for the respective channel Use Cable Gland wiring method Each cable gland allows entry of one duplex fiber cable Cenelec Zone 1 or Zone...

Page 21: ...The power and signal wires DataNET or Ethernet must be routed in separate conduit Installation with Metallic Conduit Using flexible conduit and or armored cable is equivalent to using steel conduit Flexible conduit or armored cable must have its flexible conduit and or armoring conductivity 360 degree terminated at its entry to the enclosure or bulkhead If conduit is not used the following install...

Page 22: ...lamp 4 Shielded Ethernet cable must be used for all Ethernet connections in and outside the GC and coupled through the enclosure using a shielded RJ 45 coupler use part number 1183200 003 contained in the CE Installation Kit A mounting plate part number 2020261 001 is also available to accomplish this If needed for Zone 1 installation part numbers 2017984 001 and 2017985 001 is available to mainta...

Page 23: ...xum or NAU to a DataNET network All DataNET connections are made to the ANCB The DataNET connections can be either copper or fiber optic cables Instructions IF you are wiring for THEN go to DataNET Copper Connections 14 DataNET Fiber Optic Cable Connections 16 2000592 001 Installation 13 ...

Page 24: ... Positions Only J11 Port 2 For ANCB Jumpers on Bottom 3 positions Only Config Port RS232 57 6 KB J2 Jumper Connections 150 Ohm 120 Ohm Port 2 DN 100 Ohm 150 Ohm 120 Ohm Port 1 DN 100 Ohm Default Setting on150 ohm Positions Board RESET Operation LEDS J5 Default on Pins 1 2 Figure 1 1 ANCB Board Jumper Settings NAU Installations For rack mount units the SYSCON connections are visible at the rear of ...

Page 25: ...portion of the connector and pull it straight out from the base connector Loosen all the top wire retaining screws from the removed connector All connections will be made to this connector 5 Connect Channel A leads to pins 1 through 3 and Channel B leads to pins 4 through 6 Tighten down the retaining screws DataNET PORT CONNECTIONS Pin 1 Pin 2 Pin 3 Ground Pin 4 Pin 5 Pin 6 Ground 6 Plug Port conn...

Page 26: ... are also available as spares and can be ordered from us Description Part Number Fiber Optic Coupler Assembly 2015828 001 Fiber Optics Coupler Seal Nut N8005 Fiber Optic Coupler Cable 2020947 0011 Electrical Mechanical Description The DataNET Fiber Optic Coupler performs translation of signals between a DataNET Hub and Advance Maxum The Fiber Optic Coupler converts between electrical signals and o...

Page 27: ...ve at the other end of the link Some duplex fiber optic cables are coded to help monitor the direction of data travel If the fibers are not coded special attention must be paid to insure a proper connection Figure 1 3 Fiber Optic Coupler Receive Darker Gray Color Transmit Connector End View Fiber End View Pin 5 GND Pin 3 Receive Pin1 5V Pin 2 GND Pin 4 XMIT Ping 6 GND 2000592 001 Installation 17 ...

Page 28: ...ct the Fiber Optic cable 10 pin connector to J12 on the ANCB 10 PIN FIBER OPTIC CONNECTOR 3 Route each of the other 6 pin connectors marked J1 and J2 through the holes drilled in the access plate and connect to the Fiber Optic Coupler Assemblies Mount the Fiber Optic Coupler Assembly using the hardware that came with it 18 Installation 2000592 001 ...

Page 29: ...ee figure 1 3 The DataNET Fiber Optic Couplers use ST style connectors twist lock Always insure that the TX on one end of the link is connected to the RX at the other end of the link Some duplex fiber optic cables are coded to help monitor the direction of data travel If the fibers are not coded special attention must be paid to insure a proper connection 2000592 001 Installation 19 ...

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Page 31: ...ANCB Command Line Definitions Review Chapter 3 Command Line Summary Chapter 3 provides definitions for all of the commands you will be using in this chapter Chapter Preview This chapter provides the following information Topic Page Configuring Your PC 22 Establishing a Connection 27 Setting Network Address 30 Assigning an IP Address 32 Firmware Updates 33 2000592 001 Data Communications Setup 21 ...

Page 32: ...rate 57 6k baud Data bits 8 Parity none Stop bits 1 Flow control none Instructions This procedure uses the Windows Hyper Terminal program to configure your PC to communicate with the ANCB 1 Click the Start button and then click on Programs 2 Click the HyperTerminal icon to start the Program Connection Description dialog box will open 3 In the Name field type in a Connection Name Example Advance Ma...

Page 33: ... dialog box opens 6 From the Connect using scroll list choose the COM port you will be using on the PC to connect to the Advance Maxum configuration port 7 Click OK to save the selection The COM Properties box opens 2000592 001 Data Communications Setup 23 ...

Page 34: ...Port Settings Bits per second 57600 Data Bits 8 Parity None Stop bits 1 Flow Control None 9 Click OK The Main Menu will appear 10 Click File and choose Properties from the drop down menu The Advance Maxum ANCB Properties box will appear 24 Data Communications Setup 2000592 001 ...

Page 35: ...he settings screen will appear 12 From the Emulation scroll list select VT100 Do not change the default settings for the other parameters 13 Click Terminal Setup button The Terminal Settings dialog box will appear 2000592 001 Data Communications Setup 25 ...

Page 36: ...ve to complete the setup Your PC is now setup to connect to and configure the Advance Maxum ANCB To create a shortcut to the new connection you just entered and place it on your Desktop select the file name you entered in step 18 and click the right mouse button From the pop up menu select Create Shortcut Once the shortcut is created it can be moved to the Desktop Simply click the shortcut icon an...

Page 37: ...pin COM cable from your PC COM port to RS232 Configuration Port located on the SYSCON RS232 PORT Password Protection All utility programs on the ANCB are password protected This insures the data integrity of all configuration data and limits unwanted access of the User s network To access any of the programs you must have a logon password The default password is password 2000592 001 Data Communica...

Page 38: ...your new password entered twice to verify that it was properly entered How to Change Password How to Log Out You may log out or close the Configuration and Diagnostic program at any time by typing logout However the Configuration and Diagnostic program will automatically log you out after five minutes How to Log On The following procedure assumes that a PC is connected to the ANCB Configuration po...

Page 39: ... On Once your PC is connected to a network device you can connect to any other device on the same network if you know the IP address of the Maxum 1 Open Windows HyperTerminal program on your PC 2 Press Enter twice the Command Request dialog box will appear 3 At the prompt type login password IP Address Example login password 192 167 0 1 Once the password is verified the system responds with the lo...

Page 40: ... the designated PC COM 1 to the RS232 Configuration Connector on the ANCB see Figure 4 1 2 Open Windows HyperTerminal program on your PC reference Configuring Your PC page 22 3 Connect and Log on to Advance Maxum ANCB reference Establishing a Connection page 27 The Connect Screen will appear with the login information and the local prompt The local prompt indicates that you are communicating with ...

Page 41: ...t type config netmask xxx xxx xxx xxx 8 Where xxx xxx xxx xxx is the subnet mask for your network Typically this would be in the range 255 255 0 0 through 255 255 255 0 9 Press Enter 10 To configure the ip router address at the Local prompt type config iproute x An IP router address is not always required This command sets the address of the IP router Your network administrator can help you choose...

Page 42: ... periods This is referred to as dotted decimal notation For example 192 16 9 52 is an IP address How to Assign an IP Address Ask your network administrator to assign you an IP Address or if the device will be in a closed plant area and not connected to the Internet you can select an address from Table 2 1 192 165 0 1 192 165 0 2 192 165 0 3 192 165 0 4 192 165 0 5 192 165 0 6 192 165 0 7 192 165 0...

Page 43: ...inal program is residing on your PC and has been configured 1 Connect a standard 9 pin COM cable from the PC COM port to RS232 connector located on the ANCB DN board 2 Open HyperTerminal program on your PC reference Configuring Your PC page 22 3 Connect and Log on to the Maxum 4 At the prompt type download You should see the following response on the screen At this point the ANCB is ready to recei...

Page 44: ...s reside 7 Under Files of type select All files 8 Under File name type in the upgrade version file name ANCB_DN mot This will start the down loading of the files Once the download has begun the block numbers will be displayed as they are transmitted The upload will take approximately 5 minutes to complete 34 Data Communications Setup 2000592 001 ...

Page 45: ...t the ANCB IP subnetwork config iproute routeaddr Set the default router IP address display links Display link state table hdlc setuptime Display and or change the hdlc setuptime in microseconds hdlc window Display and or change the hdlc window download Download new software via Configuration port list List next 22 log events list nnn List 22 events starting with number nnn list nnn xxx List xxx e...

Page 46: ...r the specified port 1 or 2 netstat clear Clears the Ethernet statistics counters netstat pna Display OS memory buffer statistics password newword newword Change login password for ANCB port start port Enable specified DataNET port 1 or 2 port stop port Disable stop all activity on specified DataNET port 1 or 2 reset Reset and Save Configuration data test port Place a port into hardware test mode ...

Page 47: ...the IP subnet mask for the device Your TCP IP network administrator can help you choose appropriate subnet mask for your network Subnet masks are entered in dotted decimal notation For example config netmask 255 255 192 0 The subnet mask is not automatically stored in non volatile memory until the reset command is entered You can display the current subnet mask with the config display command conf...

Page 48: ...s command may be used to override default values for several parameters related to the DataNET protocol Specific forms of the command are dn setuptime Displays the current setup time value in microseconds This is the time that the ANCB_DN board will transmit a preamble pattern on a DataNET link before starting the actual data frame The preamble allows time for the receiver circuitry at the far end...

Page 49: ...f the link to adjust to the incoming signal s amplitude phase and frequency The default setup time is 2500 microseconds hdlc setuptime time Sets the DataNET setup time to the value given in microseconds The new setup time value is saved in non volatile memory hdlc window Displays the transmit window size used by DataNET This is the number of I frames Information frame that a station may send befor...

Page 50: ... on OK HyperTerm will begin transmitting records to the Hub The Hub will respond by periodically displaying addresses as the file downloads 6 After about 4 minutes 30 seconds the download will be complete The hub will then display messages indicating that the download has completed and it is erasing and programming the FLASH memory 7 Finally the Hub will reset and display a new login prompt list E...

Page 51: ...ine display Time stamps are shown as elapsed time from the last board reset or power on The user can view more than 22 messages by supplying at sequence number and list length list 1 300 List message numbers 1 300 The list length may appear by itself list 32 This lists the next 32 trace buffer entries and increments the current message number by 32 All the messages in the internal trace buffer can...

Page 52: ...ord xxx xxx xxx xxx Where xxx xxx xxx xxx is the IP address of the remote device logout The logout command is used to log the user out of either the local or remote device Note User s will be automatically logged out after five minutes of non activity unless the user has issued the timeout off command Also the user must be logout of the local device before logging into a remote device See the logi...

Page 53: ... password command is used to change the user assigned password The password can be any alphanumeric character and it must be between five and twenty characters in length Example password newpassword newpassword Note the newpassword is entered twice to verify that the password was entered correctly port Command This command will enable or disable normal DataNET communication on individual ports Bef...

Page 54: ...ery 50 milliseconds The other port continues to operate normally The command test off turns off test mode Only one port at a time may be in test mode timeout This command may be used to disable the user login timeout Normally if a user has not issued a CLI command for five minutes the device will automatically shut down the user s login session This command may be used to defeat and re enable this...

Page 55: ...ssociated in the setup of the Advance Network Communications Board Chapter Highlights Before beginning the installation process read through this Chapter to familiarize yourself with the information provided Topic See Page ANCB Description 46 ANCB s LEDs Description and Operation 49 DataNET Troubleshooting Guide 52 2000592 001 Troubleshooting 45 ...

Page 56: ...Connections 150 Ohm 120 Ohm Port 2 DN 100 Ohm 150 Ohm 120 Ohm Port 1 DN 100 Ohm Default Setting on150 ohm Positions Board RESET Operation LEDS J5 Setting is Application Dependent J10 J11 Connections Jumpers J10 J11 select the ANCB DN network interface provided to connector J4 Jumper J10 connects Port1 pins 1 3 on J4 to either the Optichrom Data Hiway or the Advance DataNET Channel A interface Jump...

Page 57: ...nce setting The manufacturer s name is usually printed on the cable cover Connector J5 Connector J5 is the impedance matching jumper for the 10Base2 BNC connector labeled P1 on the ANCB board The connector is a 2 position 4 pin connector Pin 1 is denoted by a dog ear that is silk screened in a rectangle near J5 The pins are numbered 1 to 4 in the clockwise direction End point devices should be ter...

Page 58: ...nnected Advance Network Gateway DataNET ANG DN Pins 1 2 are shorted switch in 50 ohm position 10Base2 connector is used as an end point for crossover cable Advance Plus Analyzer Pins 1 2 are shorted switch in 50 ohm position 10Base2 connector is used as an end point for crossover cable Maxum Analyzers with ANCB DN Installed Pins 3 4 are shorted switch in 25 ohm position 10Base2 connector is not no...

Page 59: ...rs will go off depending upon the current board conditions Power UP In normal board operation the ADHA LED s are used to indicate the status of the Data Hiway channel and the DNETB LED s indicate the status of the DataNET channel In normal operation the ADHA green LED blinks to indicate either transmit or receive activity has occurred on the Data Hiway channel The yellow LED will blink to indicate...

Page 60: ...LT errors can only be cleared with a board reset Table 4 1 Error Codes NUMBER of Blinks Type of Error Corrective Action 1 RAM FAILURE Replace Board 2 FLASH FAILURE Reload Firmware or Replace Board 3 ETHERNET FAILURE Replace Board 4 DataNET FAILURE Replace Board 6 DUPLICATE IP Change Board IP address 8 WRONG LOOP Change Loop Number 9 WRONG JUMPER CONFIGURATION Check J10 and J11 Connections 10 DUPLI...

Page 61: ...e a normal occurrence on an Ethernet network However excessive collision s can be indication of a potential problem on the Ethernet The Red JAB LED indicates that the Ethernet controller has determined that the transmitter has remained on for longer than allowed and indicates a possible hardware failure CL Steady Green indicates a FIFO error Steady Red indicates a Collision on the HUB ports Receiv...

Page 62: ...aNET link is connected to the B Hub half Verify that both Channels A B utilize the same port number on their respective Hub half Then display the Port Status screen by connecting a PC to the Configuration Port logging in and typing display links Verify that the two Ports are connected as expected The following example shows that port 1 DataNET Channel A is connected to the DataNET Hub whose IP add...

Page 63: ...ig Device ANCB_DN address ip 172 16 9 239 netmask 255 255 0 0 address ethernet 00 c0 c9 00 d2 3b iproute 0 0 0 0 time server ip 0 0 0 0 port1 DataNET Copper port2 DataNET Copper Device ID The ANCB DN device id is automatically assigned and is not user configurable as it is on the DataNET Hub Th ANCB DN device ID is automatically set to the board IP address at power up or reset Broadcast Status Inf...

Page 64: ... the CLI commands to take the link offline port stop n and initiate the test mode test n At this time an oscilloscope may be taken to the site of the slave device and connected to monitor the signal The signal received at the slave should be between 0 75 v p p and 5 v p p A signal smaller than 0 75 v p p is generally not adequate The impedance matching jumpers can be changed to correct some signal...

Page 65: ...408 US Highway 60 Bartlesville Oklahoma 74003 Tel 800 448 8224 USA Tel 001 918 662 7030 International Fax 918 662 7482 USA Fax 001 918 662 7482 To ensure an immediate response to your request you should provide the following Purchase order number If ordering by phone a confirming P O should be sent Address where the parts are to be shipped Address where the invoice is to be sent Part numbers as li...

Page 66: ...NCB Communication Board DataNET 2020951 004 Cable 10Base2 2 Ft 90 degree BNC 90 degreee BNC 1681011 014 Cable 10BaseT Crossover 6 inch 1681011 022 Fiber Optics Coupler Assembly 2015828 801 Cable DataNET Fiber Optics to ANCB 2020947 001 Cable Clamp inch dia Nylon Black C55004 56 Parts Catalog 2000592 001 ...

Page 67: ...edium at the same time Collisions are a normal occurrence on Ethernet A properly functioning Ethernet will experience a relative small percentage of collisions Typically the collision rate should be less than 5 of the available bandwidth Most collisions occur during the preamble portion of the frame Most Ethernet controllers automatically retry up to 15 times any packet that has a collision during...

Page 68: ... that appears to be a frame but does not have a valid beginning of frame pattern start delimiter 10101011 Ground loops and other wiring problems cause some repeaters to believe that a frame is being received Since the repeater is only reacting to an AC voltage riding on the cable there is not a valid frame to pass along The repeater however transmits this energy along the network This may be a jam...

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Page 70: ...Siemens Energy Automation Inc 7101 Hollister Road Houston TX 77040 Phone 713 939 7400 Fax 713 939 9050 ...

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Page 72: ...1 2007 Edition 2000592 001 Siemens Energy Automation Inc 7101 Hollister Road Houston TX 77040 United States Phone 1 713 939 7400 Fax 1 713 939 9050 www usa siemens com ia ...

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