Sharp RD-1230 User Manual Download

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RADIAL DRILLS

RD-1230 RD-1600 RD-2000

OPERATION MANUAL

Summary of Contents for RD-1230

Page 1: ...RADIAL DRILLS RD 1230 RD 1600 RD 2000 OPERATION MANUAL ...

Page 2: ...ecifications 2 3 2 4 1 TPR 1230H Specification 2 3 2 4 2 TPR 1230 Specification 2 4 2 4 3 TPR 1600H Specification 2 5 2 4 4 TPR 2000H Specification 2 6 2 5 Standard and Option Accessories 2 7 2 6 Operation position and noise level 2 7 2 6 1 Operation position 2 7 2 6 2 The noise level 2 7 CHAPTER 3 Preparation to install 3 1 Space and room requirement 3 1 3 1 1 Floor requirement 3 1 3 1 2 Space re...

Page 3: ... Installation of the clamp work piece 5 9 5 3 1 General 5 9 5 3 2 Introduction of the vise and the clamping of the work piece 5 9 5 3 3 Universal clamp and the clamping of the work piece 5 10 5 4 Installation and change of the drilling bit 5 11 5 4 1 The assembly and disassembly of the drilling head and clamp 5 11 5 4 2 The assembly and disassembly of the straight handle drill bit 5 13 5 5 Power o...

Page 4: ... 4 1 For TPR 1230 TPR 1230H 6 4 6 4 2 For TPR 1600H TPR 2000H 6 5 6 5 Adjustment for the backlash between the gearbox and the arm rail 6 6 6 6 Adjustment of the hydraulic pressure 6 6 6 7 Adjustment of the clutch for TPR 1600H TPR 2000H 6 7 CHAPTER 7 Maintenance 7 1 General 7 1 7 2 Daily Maintenance 7 1 7 2 1 Clearing 7 1 7 2 2 Please clean every parts using a metal brush and a rag dipped with oil...

Page 5: ...ndard 9 5 9 6 Electrical main parts list For TPR 1230 CE Standard 9 7 9 7 Electrical main parts list For TPR 1600H CE Standard 9 9 9 8 Electrical main parts list For TPR 2000H CE Standard 9 11 9 9 Electrical circuit diagram For TPR 1230 Standard 9 13 9 10 Electrical circuit diagram For TPR 1230 H Standard 9 14 9 11 Electrical circuit diagram For TPR 1600H TPR 1600H Standard 9 15 9 12 Electrical ma...

Page 6: ... of the emergent stop 9 Please put on leather gloves or similar protective equipments when moving installing or clearing the machine 1 3 Precautions for operation 1 Please don t remove any protection guard or any safety installation 2 Please don t remove or alter any location of the limit switches restraint blocks or interlocking mechanisms 3 Don t touch any switch with wet hand 4 Please don t put...

Page 7: ...Power on is needed in it 3 Please power off after work 4 Adding or replacing hydraulic oil or lubricant Please use Tailift recommended oil type or its equivalent For details please refer to the chapter 7 5 Basically only one person is needed to serve If more than one person is called for Good communications is required 6 Please power off first before getting rid of the iron filings or cleaning the...

Page 8: ...troduction labels Description Please secure the machine with the base fixing bolts to prevent from any risk Model of a machine Please watch out the running tools Please operators wear protective glasses during work No polishing CE Mark Oil filler position Oil drain outlet position ...

Page 9: ...1 4 Risk of high voltage Do not change speed while spindle is running Main electrical switch 1 5 2 Warning Labels and mark positions a The front view ...

Page 10: ...1 5 b The rear view C Oil filler position and Oil Drain outlet position z Arm elevating motor For TPR 1230 TPR 1230H ...

Page 11: ...1 6 z Arm elevating motor For TPR 1600H TPR 2000H z Gearbox For TPR 1230 TPR 1230H For TPR 1600H TPR 2000H ...

Page 12: ...1 7 z Hydraulic oil pump ...

Page 13: ...eeks x 10 years 24000 hours The above calculation is based on a sound maintenance and normal condition excluding wearing parts 2 2 Machine dimensions The following are the machines dimensions and its diagrams Models A B C TPR 1230 1710mm 715mm 2780mm TPR 1230H 1710mm 715mm 2780mm TPR 1600H 2450mm 1020mm 3170mm TPR 2000H 2908mm 1102mm 3470mm ...

Page 14: ...re its description and locations 1 Base The main aim of the base is to support the whole weight of the machine In addition the cutting fluid is contained here and the Box Table is installed on 2 Gear box It is the core part for the radial drill for all procession is finished here like speed switch auto feed spindle etc They are inside of the gearbox 3 Arm It is to support the gearbox and is connec...

Page 15: ...5mm 520mm 415mm The dimensions of the Base L W H 1710mm 715mm 180mm Taper hole Spindle MT 4 Stroke of the Spindle 250mm R P M of Spindle R P M step 44 1500 12 steps Feed of Spindle REV step 0 05 0 09 0 153 steps Main motor 2 25KW 3HP Elevating motor 0 75KW 1HP Clamping motor 0 75KW 1HP Coolant pump 0 1KW 1 8HP Machine height from floor max 2780mm Height from the Column top to floor 2060mm Net weig...

Page 16: ...15mm The dimensions of the Base L W H 1710mm 715mm 180mm Taper hole Spindle MT 4 Stroke of the Spindle 250mm R P M of Spindle R P M step 44 1500 12 steps Feed of Spindle REV step 0 05 0 09 0 15 3 speeds Main motor 2 25KW 3HP Elevating motor 0 75KW 1HP Clamping motor 0 75KW 1HP Coolant pump 0 1KW 1 8HP Machine height from floor max 2780mm Height from the Column top to floor 2060mm Net weight approx...

Page 17: ... 400mm The dimensions of the Base L W H 2450mm 1020mm 200mm Taper hole Spindle MT 5 Stroke of the Spindle 370mm R P M of Spindle R P M step 35 1890 12 steps Feed of Spindle REV step 0 07 0 96 6 steps Main motor 5 625KW 7 5HP Elevating motor 1 5KW 2HP Clamping motor 0 75KW 1HP Coolant pump 0 1KW 1 8HP Machine height from floor max 3170mm Height from the Column top to floor 2660mm Net weight approx ...

Page 18: ...m 500mm The dimensions of the Base L W H 2908mm 1102mm 250mm Taper hole Spindle MT 5 Stroke of the Spindle 370mm R P M of Spindle R P M step 35 1890 12 steps Feed of Spindle REV step 0 07 0 96 6 steps Main motor 5 625KW 7 5HP Elevating motor 2 25KW 3HP Clamping motor 0 75KW 1HP Coolant pump 0 1KW 1 8HP Machine height from floor max 3470mm Height from the Column top to floor 2960mm Net weight appro...

Page 19: ...und 2 6 2 The noise level 1 Before being processed When the turning speed is 1500 rpm the noise level is 70 dB A When the turning speed is 88 rpm the noise level is 71 dB A Note When using drill machine please wear the earmuffs 2 When processing with tools The test conditions are as follow Material SS41 Thickness 32mm The tool diameter 32mm When the turning speed is 88rpm and the feed rate is 0 09...

Page 20: ...r to the chapter 6 2 Adjusting level is needed before using this machine The level adjusting tolerance must be within 1 mm m TPR 1230H TPR 1230 floor diagrams Unit mm The above diagrams are for the bases and ground bolts as well as its relative positions of TPR 1230H TPR 1230 TPR 1600H floor diagrams Unit mm The above diagrams are for the bases and ground bolts as well as its relative positions of...

Page 21: ...3 2 TPR 2000H floor diagrams Unit mm The above diagrams are for the bases and ground bolts as well as its relative positions of TPR 2000H ...

Page 22: ...it b Temperature normal range is between 5 and 40 c Humidity between 30 and 95 At the max temperature 40 The relative humidity should not be over 50 And at the relative lower temperature higher humidity is acceptable I g at temperature 20 humidity 90 is fine d Please keep the machine away from gasoline chemical substances dust acid sulfides magnetic interference and explosive environment e Please ...

Page 23: ... the waveform distortion f Acceptable imbalance of the line voltage 5 or less g Power capacity table TPR 1230H TPR 1230 Main Motor 2 25Kw Elevating Motor 0 75Kw Hydraulic Motor 0 75Kw Coolant Pump Motor 0 1Kw The total power requirement should be 9 753KVA TPR 1600H Main Motor 5 625Kw Elevating Motor 1 5Kw Hydraulic Motor 0 75Kw Coolant Pump Motor 0 1Kw The total power requirement should be 20 203K...

Page 24: ...ed Power Capacity 2 25kw 0 75kw 0 75kw 0 1kw 3 85kw 1 Maximum Total Initiate Power Capacity 6 3kw 2 1kw 2 1kw 0 28kw 10 78kw 2 Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA Input AC400V 10 1 Power Supply Output AC240V 10 1 Ambient Temperature 0 C To 55 C S KVA P KW Pf n 0 75 Correction Factors S KW Pf n 0 75 P 3 85Kw 0 75 5 133KVA 1 P 10 78Kw 0 75 14 373KVA 2 Power ...

Page 25: ...5kw 1 5kw 0 75kw 0 1kw 7 975kw 1 Maximum Total Initiate Power Capacity 15 75kw 4 2kw 2 1kw 0 28kw 22 33kw 2 Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA Input AC400V 10 1 Power Supply Output AC240V 10 1 Ambient Temperature 0 C To 55 C S KVA P KW Pf n 0 75 Correction Factors S KW Pf n 0 75 P 7 975Kw 0 75 10 633KVA 1 P 22 33Kw 0 75 29 773KVA 2 Power Equipment Capacit...

Page 26: ...5kw 2 25kw 0 75kw 0 1kw 8 725kw 1 Maximum Total Initiate Power Capacity 15 75kw 6 3kw 2 1kw 0 28kw 24 43kw 2 Transformer Rated Output Power Capacity for Control Circuits Model Item 100VA Input AC400V 10 1 Power Supply Output AC240V 10 1 Ambient Temperature 0 C To 55 C S KVA P KW Pf n 0 75 Correction Factors S KW Pf n 0 75 P 8 725Kw 0 75 11 633KVA 1 P 24 43Kw 0 75 32 573KVA 2 Power Equipment Capaci...

Page 27: ...gram b Press the LOCK button to lock 1 2 3 position c 4 is a wooden block Due to its weight it might lose its accuracy during transportation It is to support the weight of the Arm and prevent from collision each other when test running Please don t move it when unpacking d The block is added to help the Column support the Gearbox e 5 is a fastening screw When being packaged the machine needs to be...

Page 28: ...rom the middle of the wooden crate 4 2 2 The movement of the machine There are using forklift to move the machine The following is the procedure precaution and illustration for moving the machine with forklift a Have a suitable forklift move to the wooden crate b As diagram shown insert two forks into the underneath of the wooden crate c Adjust the distance from the forks to the gravity center til...

Page 29: ...e set onto the fastening bolts of the crate base 1 Tools Sling lifting equipment spanner movement plate insertion blocks and level adjusting blocks 2 Procedure a After dismantling the wooden crate get the manuals and tool box out b Remove the fastening bolts c Hook it using sling lift it up and move to site for installation d Align the ground bolts and the base bores and set the later onto them Me...

Page 30: ... switches and its other relating data Power supply AC 10 1Φ 50 60HZ 1HZ Cross sectional area of phase conductors supplying the equipment mm2 Rated current A Item Type 220V 380V 415V 440V PE 220V 380V 415V 440V Power equipment capacity KVA TPR 1230 3 5 3 5 3 5 3 5 3 5 19 3 11 12 10 2 9 7 9 753 TPR 1230H 3 5 3 5 3 5 3 5 3 5 19 7 11 89 11 04 10 33 9 753 TPR 1600H 5 5 5 5 5 5 5 5 5 5 34 8 19 95 18 59 ...

Page 31: ...5 1 CHAPTER 5 Operation 5 1 A brief introduction to the relevant operation hardware 5 1 1 For TPR 1230 TPR 1230H The front view of the machine The rear view of the machine ...

Page 32: ...as a base for processing It features also a T shape chamfer which is very convenient for clamping 14 Cutting fluids adjusting knob It is used to control the floating of the cutting fluids 15 Feed rate switch When at boring and automatic feeding needed the feed rate varies due to the different material and drilling bit used It is used to adjust the feed rate 16 Handle for rotating the Arm It requir...

Page 33: ...5 3 5 1 2 For TPR 1600H For TPR 2000H The front view of the machine The rear view of the machine ...

Page 34: ... together with the two steps feeding rate selection lever it provides 6 options for the feeding rate 13 High low speed changing lever It is designed to switch the spindle rotation speed Used together with the two and three steps feeding rate selection lever it provides 12 options for the feeding rate 14 Auto feeding lever It is used simultaneously with the feeding lever to enable the auto mechanis...

Page 35: ...ective cover s open or close If safety protective cover is open the spindle stop rotation by limit switch single Another if safety protective cover is close the spindle can rotation Precaution 1 When user close the saftety protective cover As marked 1 the limit switch As marked 2 can message a signal to allow the spindle rotation Therefore user can operation the machine 2 When user open the saftet...

Page 36: ... the drilling bit Turn on to start and off to stop the lubrication The floating capacity is decided by another knob called the cutting fluids adjusting knob 5 Emergent stop It is pressed to stop the machine when at processing and emergence occurs Pull it again for back to release the stop 6 Power light When the external power and the main machine power switch are on the power light will be on indi...

Page 37: ...nob 5 Emergent stop It is pressed to stop the machine when at processing and emergence occurs Pull it again for back to release the stop 6 Power light When the external power and the main machine power switch are on the power light will be on indicating to the operator that the power is on 7 Pole change switch The spindle motor is a pole variable one A regular motor has 4 pole But this one is chan...

Page 38: ...ne is on the main power light will be on to indicate to the operator that the power is on 4 Release switch It is to release the clamping of the Arm and the Gearbox so that the Gearbox can elevate move for or backwards left or rightwards 5 Clamping switch It is used to clamp the Arm and the Gearbox After the Gearbox moveable up and down for and backwards left and rightwards is positioned You can us...

Page 39: ...e work piece 1 The fixed side of the vise 2 The fixing side with T shape chamfer bolt and nuts 3 The moving side of the vise 4 The screw bar 5 The handle 6 The surface of the vise Clamp work piece as the following a Move away the drilling bit or lift the gearbox to the utmost point b Using brush clean the worktable and the vise surface c Clean the vise surface using clean rag d Position the work p...

Page 40: ...ush clean the worktable and the vise surface c Clean the vise surface using clean rag d Position the work piece on the vise surface If it is piercing drilling please insert a block under the work piece so that drilling into vise can be avoided e After screwing the T shape chamfer nut to the twin head bolts with suitable length put it into the T shape chamfer of the worktable or the base f Choose t...

Page 41: ...it and the drill head clamp as the following way a Move away the drilling bit or lift the gearbox to the utmost point b Power off machine c Put on gloves d Insert a thick wood plate into the underneath of the drill bit and the drill bit head e Rotate the feed trip lever clockwise and have the spindle descend about 150 to 200 mm As fig a f Rotate the revolving shaft from the bushing till that the d...

Page 42: ...c Put on gloves d Insert a thick wood plate into the underneath of the drill bit and the drill bit clamp e Rotate the feed trip lever clockwise and have the spindle descend about 150 to 200 mm As fig a f Rotate the revolving shaft from the bushing till that thing behind the machine is visible from the hole of releasing drill bit as fig b g Place the drill bit clamp end up as fig d h Place the dril...

Page 43: ...loves d Adjust the tightening ring till the drill bit can be inserted e Insert the drill bit into the clamp head at least 25 mm f Put the drill spanner into the hole for tightening g Rotate the spanner clockwise till the drill bit is tightened Precaution The drill bit must be inserted at least over 25 mm otherwise the bit get easily broken or can t drill very precisely 5 5 Power on and off 5 5 1 P...

Page 44: ...iagra ms 1 Cross Switch Descrip tion For TPR 1230 TPR 1230H Type I For TPR 1230 TPR 1230H Type II For TPR 1600H TPR 2000H Steps Turn the cross switch to ARM UP if you want to elevate it up Turn the cross switch to ARM DOWN if you want to elevate it down Turn the cross switch to the middle after the Arm reaches the required position Precaution When the Arm is elevating the clamping device will rele...

Page 45: ...s tightened now Precaution After UNLOCK pressed the Arm can move for and backwards in addition to move left and right wards 5 9 2 For TPR 1600H TPR 2000H 1 Press the figure1 shown in the bottom left Referring to the up right picture release the button after pointing the arrow head to B The clamping device is released now 2 Rotate the hand wheel clockwise to move rightwards and counter clockwise to...

Page 46: ...eds to be processed according the method in the chapter 3 where the base bolts are required and need to be fastened by nuts 5 10 2 FOR TPR 1600H TPR 2000H 1 Press the figure1 shown in the bottom left Referring to the up right picture release the button after pointing the arrow head to B The clamping device is released now 2 Push the arm moving lever backwards to move the arm backwards as shown in ...

Page 47: ...230 TPR 1230H The position for the pole switch For TPR 1230 TPR 1230H Two speed change lever low speed Speed change levels Speed rpm 88 154 282 Mild steel 25 40 19 25 12 19 Suitable drilling diameter mm Cast iron 38 55 28 38 22 28 Threading metric M16 M20 M6 M16 M3 M6 Suitable automatic feeding step 1 2 3 1 2 3 1 2 3 Two speed change lever high speed Speed change levels Speed rpm 456 796 1500 Mild...

Page 48: ... 141 25 40 25 40 19 25 12 19 Suitable drilling diameter mm 38 55 38 55 28 38 22 28 Threading metric M16 M20 M16 M20 M6 M16 Suitable automatic feeding step 1 2 3 1 2 3 1 2 3 Two speed change lever high speed Speed change levels Speed rpm 228 398 750 12 19 10 12 6 10 3 6 Suitable drilling diameter mm 22 28 19 22 10 19 3 10 threading metric M3 M6 Not suggested Not suggested Suitable automatic feeding...

Page 49: ... is to indicate the current speed 4 Reference point for the three speeds change lever It refers to the current position of the three speeds change lever 5 Reference point for the two speeds change lever 6 Pole change switch Ⅳ Change the spindle speed as the following way a Have spindle rotate b Look up in the speed table and choose a suitable speed rate c Turn on the switch for the feed rate Preca...

Page 50: ...Hi lo speed reference point g Speedometer FOR TPR 1600H TPR 2000H The way to switch speed follows as Step Description a Stop rotation of the spindle b Press down the emergency button c Check the speedometer and select the suitable speed d Switch the two step speed changing lever as mark c in the fig 1 to the required position Select the required step e Switch the three step speed changing lever to...

Page 51: ...e fig 2 and align it to the reference point of the step 2 as the mark e in the fig 2 f Align the H of the Hi lo speed changing lever to the Hi lo speed indicator Ⅲ Precaution to switch the rotation speed Application model TPR 1600H TPR 2000H a Rotating Spindle must be stopped when at changing rotation speed b Please press down the emergency stop for safety c Start to switch the rotation speed only...

Page 52: ...ce is by the machine the way to move it is as follows 1 Power off 2 Put on gloves 3 Squat facing the work piece 4 Lift the work piece with two hands 5 When you are standing up lift and move the work piece with your feet strength 6 Move the work piece toward the worktable The way to move greater than 25kgs Suppose that the work piece is by the machine the way to move it is as follows 1 Power off 2 ...

Page 53: ...own in the label C d Clamp the fixing lever of the main dial That s to clamp label A shown in the picture e Release the feed trip lever as shown in the label D f Rotate the feed trip lever a little bit counter clockwise as shown in the label D g Turn the spindle switch to SPDL FOR h Pull the feed trip lever backwards as shown in the label D The spindle will feed at the chosen rate and stop Example...

Page 54: ...s the work piece and the main scale is also pointing to 0 position b Release those two main scale levers That s to release the mark A in the fig c Rotate the main scale mark B Using the depth reference point on the depth setup ring mark C set up the drilling depth which is also the main scale ring s reading d Clamp the main scale ring That s to clamp the mark A in the fig e Release the feeding lev...

Page 55: ...r a little bit counter clockwise e After the cross switch turned to SPDL FOR the spindle spins clockwise f Rotate the feed trip lever counter clockwise till the threading is finished The operator decides the threading depth g After the cross switch turned to SPDL REV let the spindle turn counter clockwise till the screw tap retreats completely h Turn the cross switch to the middle to stop the spin...

Page 56: ...crude oil animal fat Manganese steel crude oil animal fat Cast iron Without Malleable cast iron Crude oil Brass bronze Kerosene Aluminum and alloy Kerosene When cutting fluids is not applied Having the turning speed and the feed rate reduced is the only way to extend the tool life If cutting fluids leaks or injects to the aisle please clean it immediately from the floor ...

Page 57: ...R 1230 TPR 1230H Fig a Fig a 1 Fig b Fig c The relevant names The relevant names No name No name 1 Release switch 3 Adjusting nut 2 Clamping switch 4 Fastening nut Adjust the arm clamping lever as follows a Press the figure1 shown in the bottom Referring to the up right picture release the button after pointing the arrow head to b The clamping device is released now b Release the fastening nuts to...

Page 58: ...elease the button after pointing the arrow head to b The clamping device is released now b Release the fastening nuts totally 5 pieces in the figure c and mark 4 c Using a wrench adjust the nuts counter clockwise about 180 totally 5 pieces bolts d Fasten the nuts marked 4 in the figure c totally 5 pieces bolts e Press the figure2 shown in the bottom left picture 1 Referring to the up right picture...

Page 59: ...r the Arm elevates a little bit c Release the clamping device and adjust the bolts and nuts d Adjust the nut one notch clockwise e Switch the cross switch to the middle f Reset the emergent stop button 6 3 2 Application model TPR 1600H TPR 2000H position Name 1 Adjust the nut 2 Fasten the nut The way to clamp the arm follows as a Turn the cross switch to ARM UP b After the arm lifts a little bit p...

Page 60: ...device lever as follows a Press the button marked 1 in the below figure Release the button only after you turn the arrowhead to the point B referring to the figure b After the button released the claming device can be released b Release the fastening nuts marked 3 in the figure 3 c Turn the adjusting bolts about 180 clockwise using a spanner d Tighten the fastening nuts marked 3 in the figure c e ...

Page 61: ...r you turn the arrowhead to the point B referring to the figure b After the button released the claming device can be released b Release the fastening nuts marked 3 in the figure 3 c Turn the adjusting bolts about 180 clockwise using a spanner d Tighten the fastening nuts marked 3 in the figure c e Press the button marked 2 in the below figure a Release the button only after you turn the arrowhead...

Page 62: ...box can be turned easily but not too easily Apply the same to the counter side e Screw up the side plate of the above figure 1 6 6Adjustment of the hydraulic pressure Parts Name 1 Hydraulic motor 2 Oil pressure gauge 3 Solenoid valve 4 Oil tank 5 Pressure adjusting valve 6 Oil gauge 7 Oil inlet 8 Forcible switch of the solenoid valve a Please check that whether the hydraulic oil is sufficient b Po...

Page 63: ...urn off power b Remove oil sight glass c Rotae spindle by your left hand until clutch turns to the best position for adjustment clutch s key faces outside d Push upper key down key out turn collar right left a little for adjustment until the key comes back notch automatically If clutch L H speed can t rotate fully while drilling you should adjust upper key down key e Put oil sight glass f Operate ...

Page 64: ...er off 7 2 2 Please clean every parts using a metal brush and a rag dipped with oil to rub them Please use CC68 After every day s work please proceed the following maintenance For TPR 1230 TPR 1230H The relevant names No Parts 1 Column 2 The arm rail 3 Spindle 4 Work table 5 The base 6 The ball screw 7 The counter weight guide rail For TPR 1600H TPR 2000H The relevant names No Parts 1 Column 2 The...

Page 65: ... fluids 8 Rub every metal part of the machine using a oil dipped rags 7 2 4 Lubrication Before every day s work please proceed the following maintenance For TPR 1230 TPR 1230H No Part Oil type Volum e 1 Oil filler points of the column CC68 Full 2 Oil filler points on top of the gearbox CC68 Full 3 Oil filler points in the right side of the gearbox CC68 Full 4 Oil filler points of the spindle CC68 ...

Page 66: ... After draining tape the plug with a sheet of band and tighten it back to the drain outlet 6 Release the oil filler plug 7 Add oil to the upper limit of the oil gauge 8 Tighten the oil filler plug For TPR 1600H TPR 2000H Instruction to the relevant parts No Parts 1 Oil filler points 2 Oil gauge 3 Drain outlet The following is the tools to replace the oil Oil CC68 1 L Container and spanner The step...

Page 67: ...ing tape the plug with a sheet of band and tighten it back to the drain outlet 6 Release the oil filler plug 7 Add oil to the upper limit of the oil gauge 8 Tighten the oil filler plug For TPR 1600H TPR 2000H A Instruction to the relevant parts 1 Oil filler points 2 Oil gauge 3 Drain outlet B The following is the tools to replace the oil Oil CC68 3L Container and spanner The steps 1 Power off 2 Pr...

Page 68: ...l container on the ground Insert the outlet port of the oil sucking machine into the used oil container 4 Turn off the inlet cover 5 Insert the inlet port of the oil sucking machine into the oil tank to its bottom as possible 6 Power the oil sucking machine on After oil sucked completely power the oil sucking machine off The steps to add oil follows as 1 Power off 2 Press down the emergent stop bu...

Page 69: ...er points of the column CC68 once per day 2 Oil filler points on top of the gearbox CC68 once per day 3 Oil filler points in the right side of the gearbox CC68 once per day 4 Oil filler points in the left side of the gearbox CC68 once per day 5 Oil filler points of the spindle XM2 once per day 6 Replace oil for the speed reduction of the arm elevating motor CC68 once per year 7 Change oil inside o...

Page 70: ... b Open the control box c Press the relay switch to open as shown in the right picture three minutes after the spindle stops blue Button d Close the control box e Power on 8 2 The spindle overloads and the fuse burns out 8 2 1 The cause a The drill bit is too big b The feed rate is too fast c Operation not in compliance with speedometer and the automatic feed rate table 8 2 2 The solution a Power ...

Page 71: ...stop button c Using thread releaser rotate the screw tap counter clockwise till it comes out If it is impossible to pull it out you may think to melt it out with EDM or declare it unusable 8 5 How if a person is entangled a Press down the emergent stop button b Power off c Switch the speed change lever to the highest gear d Rotate the spindle with hands counter clockwise if the spindle moved clock...

Page 72: ...5mm M5 2 U 1 25mm 1 25mm W 2 2 V 2 W1 V1 U1 2mm 2 Hydraulic 0 75Kw Motor 3 M3 2 2mm 2mm 2mm 2 2 M6 OL3 SS6 U2 V2 W2 U3 V3 W3 SS4 1 2 3 Low 4 5 6 High 29 31 M3 PB2 PB3 30 29 27 24 25 T1 CR1 15 15 21 T2 CR1 M6 CR2 25 29 CR2 26 28 CR2 SOL1 22 M4 LS5 23 15 SOL4 Elevating U1 V1 W1 T2 SOL3 SOL2 28 32 T1 DOWN M0 1 25mm 1 25mm 110V 1 0V 1 25mm 2 1 24V LS1 1 25mm M4 SS2 LS3 15 14 16 17 8 SS1 3 SS3 FU4 7 6 ...

Page 73: ...levator Motor Clamp Motor Pump Motor 21 OL2 20 Up Release 16 OL1 Clamp 15 M02 Coolant U1 V1 W1 U2 V2 W2 U V W Alarm Lamp Work Lamp Power 2 1 25mm 2 2mm 2 1 25mm 2 23 3 3 3 Coolant Pump Motor 0 1Kw 2 1 25mm Motor 0 75Kw Clamp 0 75Kw Motor Elevator 2 2mm 2mm 2 2mm 1 25mm M1 U 1 25mm V 2 MS1 W 2 1 25mm 2 M2 2mm U1 V1 2 2 2mm MS2 FU3 3 5mm L13 L11 L12 FU1 FU2 Key Switch 3 5mm 2 3 5mm 2 L1 L2 2 3 5mm 2...

Page 74: ...L1 LS1 SOL2 11 7 T1 OL2 MS4 35 T2 2 CR1 PB2 T4 PL 380V 500VA TR 220V MS1 1 LS4 PB3 23 SS2 30 SS3 25 6 PB3 6 22 E 3 5mm 2 V3 W3 U3 3 M1 5 625Kw Motor Main Coolant Pump Motor Forward U3 V3 W3 Reverse U V W U2 V2 W2 Down M1 A U2 3 Motor Elevator 1 5Kw M2 2 5 5mm 2mm 2 V2 W2 L2 5 5mm FU3 Up Hydraulic Motor U1 V1 W1 Work Lamp 2 35 MS1 L11 FU1 L12 FU2 Key Switch 5 5mm 5 5mm 2 2 L1 OL1 MS2 MS3 L13 OL2 MS...

Page 75: ... 5 5mm 2 2 L1 OL1 MS2 MS3 L13 OL2 MS4 5 5mm 2 2 L3 PE 0 1Kw 2mm 2 3 Coolant Pump M4 Motor Hydraulic 0 5mm Motor 0 75Kw 2 M3 3 V U W MS6 U1 MS5 V1 W1 OL3 To MS5 CR2 1 26 27 31 32 SS3 33 MS2 1 28 LS5 17 T3 T3 T3 18 9 SOL4 CR2 MS1 MS2 MS6 34 OL1 29 CR2 2 SOL5 12 MS4 1 9 LS2 11 SOL3 MS3 OL2 CR1 2 5 8 15 PB1 4 1 3 110V 24V 0V FU4 MS5 T4 1 LS3 14 15 17 9 T1 T2 2 T2 16 10 T1 8 6 CR1 1 PB2 1 SS1 1 15 12 M...

Page 76: ... E0211001 CR2 Control Relay MK 2P 24V 1 E0208001 T1 Timer Relay ASTP N 24V 6S 1 E0208001 T2 Timer Relay ASTP N 24V 6S 1 M0302019 SOL1 DSG 3C2 02 24V 1 M0302019 SOL2 DSG 3C2 02 24V 1 M0302019 SOL3 DSG 3C2 02 24V 1 M0302019 SOL4 DSG 3C2 02 24V E0207017 OL1 Overload relay RHN 10 5 5 8 5 1 E0207014 OL2 Overload relay RHN 10 1 4 2 1 1 E0207014 OL3 Overload relay RHN 10 1 4 2 1 1 E0901021 SS1 Limit Swit...

Page 77: ...9 LS6 Limit Switch MN 5311 1 E1701002 Work Lamp FS 51441 110V 1 E2305001 Power Alarm Lamp YK 30 24V W 1 E2305001 Power Alarm Lamp YK 30 24V W 1 E1801020 TR Transformer 150VA 1 0 220 380 2 0 24 110 1 E3602002 AMP Meter S065 20A 1 Main Motor 2 25KW 1 5Kw 200 400V 4P 8P 3PH 1 Elevating Motor 0 75KW 200 400V 4P 3PH 1 Hydraulic Motor 0 75KW 200 400V 4P 3PH 1 Coolant Pump Motor 0 75KW 200 400V 2P 3PH 1 ...

Page 78: ...FU3 Fuse 10 38 20A 1 E3101025 FU4 Fuse 10 38 6A 1 E1801020 TR Transformer 150VA 1 0 220 380 2 0 24 110 1 E0207014 OL1 Overload relay RHN 10 1 4 2 1 1 E0207014 OL2 Overload relay RHN 10 1 4 2 1 1 E0207017 OL3 Overload relay RHN 10 5 5 8 5 1 E1303002 SS1 Selector Switch YK 30 1A1B B 1 E0901021 SS2 Limit Switch V 15 1E5 4 E1604001 SS3 Selector Switch SN1021 1 E1603001 SS4 Pole change Switch A441 CA10...

Page 79: ...4 1 E1202002 PB1 Push Button YK 22 24V R 1 E1202001 PB2 Push Button YK 22 24V G 1 E1618003 PB3 Emg Push Button YK 30 1B 1 E3602002 AMP Meter S065 20A 1 Main Motor 2 25KW 1 5Kw 200 400V 4P 8P 3PH 1 Elevating Motor 0 75KW 200 400V 4P 3PH 1 Hydraulic Motor 0 75KW 200 400V 4P 3PH 1 Coolant Pump Motor 0 75KW 200 400V 2P 3PH 1 ...

Page 80: ...t YK 30 24V G 1 E1202013 Power Alarm Lamp YK 30 24V G 1 E1701002 Work Lamp FS 51441 110V 1 E0207022 OL1 Overload relay RHN 18 12 5 1 E0207016 OL2 Overload relay RHN 10 3 5 5 1 E0207014 OL3 Overload relay RHN 10 1 4 2 1 1 E0703001 CR1 Magnetic Contact CN11 3a1b 24V 1 E0703001 CR2 Magnetic Contact CN11 3a1b 24V 1 E1604001 SS1 Selector Switch SN1021 1 E1303002 SS2 Selector Switch YK 30 1A1B 1 E160500...

Page 81: ...lay AH3 2 24V 6S 1 E0208001 T3 Timer Relay ASTP N 24V 6S 1 E0208001 T4 Timer Relay ASTP N 24V 6S 1 E3602001 AMP Meter S065 30A 1 Main Motor 5 625KW 220 380V 4P 1 Elevating Motor 1 5KW 220 380V 4P 1 Hydraulic Motor 0 75KW 220 380V 4P 1 Coolant Pump Motor 0 1KW 220 380V 2P 1 ...

Page 82: ...t YK 30 24V G 1 E1202013 Power Alarm Lamp YK 30 24V G 1 E1701002 Work Lamp FS 51441 110V 1 E0207022 OL1 Overload relay RHN 18 12 5 1 E0207016 OL2 Overload relay RHN 10 3 5 3 5 1 E0207014 OL3 Overload relay RHN 10 1 6 2 1 1 E0703001 CR1 Magnetic Contact CN11 3a1b 24V 1 E0703001 CR2 Magnetic Contact CN11 3a1b 24V 1 E1604001 SS1 Selector Switch SN1021 1 E1303002 SS2 Selector Switch YK 30 1A1B 1 E1605...

Page 83: ...ay AH3 2 24V 6S 1 E0208001 T3 Timer Relay ASTP N 24V 6S 1 E0208001 T4 Timer Relay ASTP N 24V 6S 1 E3602001 AMP Meter S065 30A 1 Main Motor 5 625KW 220 380V 4P 1 Elevating Motor 2 25KW 220 380V 4P 1 Hydraulic Motor 0 75KW 220 380V 4P 1 Coolant Pump Motor 0 1KW 220 380V 2P 1 ...

Page 84: ...9 13 9 9 Electrical circuit diagram For TPR 1230 Standard ...

Page 85: ...9 14 9 10 Electrical circuit diagram For TPR 1230H Standard ...

Page 86: ...9 15 9 11 Electrical circuit diagram For TPR 1600H TPR 2000H Standard ...

Page 87: ...4V 1 Optional E0703001 MS4 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS5 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703002 MS6 Magnetic Contactor CN18 24V 1 Optional E0703002 MS7 Magnetic Contactor CN18 24V 1 Optional E0703001 MO Magnetic Contactor CN11 3a1b 24V 1 Optional E2802003 Fu Fuse Seat 3P 14 51 1 For U S A E2802013 Fu Fuse Seat 1P 14 51 1 For U S A E3101012 Fu Fuse 40A 14 51...

Page 88: ... YKΦ30 24V White 1 Optional E2303004 L Control Light SP301 110V White 1 Standard E0207007 OL1 Overload Relay RH 18 4 1 For 200 230V E0207007 OL2 Overload Relay RH 18 4 1 For 200 230V E0207010 OL3 Overload Relay RH 18 15 1 For 200 230V E0207008 E0207014 OL1 Overload Relay RH 18 1 7 or RHN 10 1 4 2 1 1 For 380 460V E0207008 E0207014 OL2 Overload Relay RH18 1 7 or RHN 10 1 4 2 1 1 For 380 460V E02070...

Page 89: ...0703001 M4 Magnetic CN11 3a1b 24V 1 Optional E0703001 M5 Magnetic CN11 3a1b 24V 1 Optional E0703001 M6 Magnetic CN11 3a1b 24V 1 Optional E0703001 M0 Magnetic CN11 3a1b 24V 1 Optional E0211002 CR1 Control Relay MK3P 110V 1 Standard E0211002 CR2 Control Relay MK3P 110V 1 Standard E0211012 CR1 Control Relay MK3P 24V 1 Optional E0211012 CR2 Control Relay MK3P 24V 1 Optional E2802003 Fu Fuse Seat 3P 14...

Page 90: ...5003 PL Pilot Light YK30Φ 24V Red 1 Optional E2303004 L Control Light SP301 110V White 1 Standard E2305001 L Control Light YK30Φ 24V White 1 Optional E1618001 E1618003 PB1 Emg Push Button Switch SBT 307 or YK 30Φ1B 1 Standard E1202004 PB2 Push Button Switch YK22Φ2A Red 1 Standard E1202005 PB3 Push Button Switch YK22Φ2A Green 1 Standard E0901006 LS1 Micro Switch MJ2 1308R 1 Standard E0901008 LS2 Mi...

Page 91: ...lay ASTP N6S 110V 1 Standard E0208001 T1 Timer Relay ASTP N6S 24V 1 Optional E0208001 T2 Timer Relay ASTP N6S 24V 1 Optional E3602001 Amp Meter S065 30A 1 Standard M0302018 SOL1 SOL2 Solenoid Valve DSG 3 C2 02 110V 1 Standard M0302018 SOL3 SOL4 Solenoid Valve DSG 3 C2 02 110V 1 Standard M0302019 SOL1 SOL2 Solenoid Valve DSG 3 C2 02 24V 1 Optional M0302019 SOL3 SOL4 Solenoid Valve DSG 3 C2 02 24V 1...

Page 92: ...3 Timer Relay ASTP N 6S 110V 1 Standard E0703003 MS1 Magnetic Contactor CN25 24V 1 Optional E0703003 MS2 Magnetic Contactor CN25 24V 1 Optional E0703001 MS3 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS4 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS5 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS6 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 CR1 Magnetic Contac...

Page 93: ...Fuse Seat E 16 1 For Asia E2802013 Fu Fuse Seat 1P 14 51 1 For U S A E3101019 Fu Fuse Seat 10 38 1 For Europe E3101013 Fu Fuse E16 6A 1 For Asia E3101016 Fu Fuse 5A 14 51 1 For U S A E3101024 Fu Fuse 10 38 4A 1 For Europe E0207012 E0207022 OL1 Overload Relay RH 18MP 15 or RHN 18 5 5 8 5 12 5 1 For 380V 460V E0207009 E0207015 OL1 Overload Relay RH18MP 26 or RHN 18 32 1 For 200V 230V E0207011 E02070...

Page 94: ...uckle YK30Φ 24V Green 1 Optional E0901013 LS1 Micro Switch WLD 1 Standard E0901010 LS2 Micro Switch WLD2 1 Standard E0901009 LS3 Micro Switch MN5311 1 Standard E0901008 LS4 Micro Switch TZ 8104 1 Standard E0901008 LS5 Micro Switch TZ 8104 1 Standard E1202004 PB3 Push Button YK22Φ 2A Red 1 Standard E1202005 PB4 Push Button YK22Φ 2A Green 1 Standard E3602004 Amp Meter S065 50A 1 Standard E0303002 Te...

Page 95: ...T3 Timer Relay ASTP N 6S 110V 1 Standard E0703003 MS1 Magnetic Contactor CN25 24V 1 Optional E0703003 MS2 Magnetic Contactor CN25 24V 1 Optional E0703001 MS3 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS4 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS5 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 MS6 Magnetic Contactor CN11 3a1b 24V 1 Optional E0703001 CR1 Magnetic Conta...

Page 96: ...t E 16 1 For Asia E2802013 Fu Fuse Seat 1P 14 51 1 For U S A E3101019 Fu Fuse Seat 10 38 1 For Europe E3101013 Fu Fuse E16 6A 1 For Asia E3101016 Fu Fuse 5A 14 51 1 For U S A E3101024 Fu Fuse 10 38 4A 1 For Europe E0207012 E0207022 OL1 Overload Relay RH 18MP 15 or RHN 18 8 5 12 5 1 For 380V 460V E0207009 E0207015 OL1 Overload Relay RH18MP 26 or RHN 18 32 1 For 200V 230V E0207011 E0207017 OL2 Overl...

Page 97: ...uckle YK30Φ 24V Green 1 Optional E0901013 LS1 Micro Switch WLD 1 Standard E0901010 LS2 Micro Switch WLD2 1 Standard E0901009 LS3 Micro Switch MN5311 1 Standard E0901008 LS4 Micro Switch TZ 8104 1 Standard E0901008 LS5 Micro Switch TZ 8104 1 Standard E1202004 PB3 Push Button YK22Φ 2A Red 1 Standard E1202005 PB4 Push Button YK22Φ 2A Green 1 Standard E3602004 Amp Meter S065 50A 1 Standard E0303002 Te...

Page 98: ... unload equipment The operated pressure requires 38bar When the pressure system can be maintained to 38bar But pipe has clog furthermore hydraulic of pressure continue to rise To further ensure safety the unloading valve part 3 is employed to unload the motion if the pressure is over the setting of 40bar ...

Page 99: ... main parts list only for TPR 1600H TPR 2000H NO Name Specification Q ty 1 Tank 1 2 Hydraulic Pump HGP 1A F6R 1 3 Release Valve DG 02 L 1 4 Pressure Gauge 2 1 2 70bar 1 5 Solenoid Valve DSG 02 3C2 1 6 Solenoid Valve DSG 02 3C4 1 ...

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Sharp RD-1230, Operation Manual

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