Sanyo SHP-C90GDN User Manual Download

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SANYO ELECTRIC CO., LTD

Technical Manual for Servicing

2008.10

Table of contents

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)RUQDWXUDOUHIULJHUDQWKHDWSXPSZDWHUKHDWHU

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SHP-TH90GDN-SW / SHP-TH90GEN-SW / SHP-TH90GHN-SW

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SHP-C90GDN / SHP-C90GEN

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WARNING

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Tank Unit

Heat Pump Unit

http://waterheatertimer.org/Review-GE-Heat-Pump-water-heater.html

Summary of Contents for SHP-C90GDN

Page 1: ...DWXUDO UHIULJHUDQW KHDW SXPS ZDWHU KHDWHU 7DQN 8QLW SHP TH90GDN SW SHP TH90GEN SW SHP TH90GHN SW HDW 3XPS 8QLW SHP C90GDN SHP C90GEN RoHS 7KLV SURGXFW GRHV QRW FRQWDLQ DQ KD DUGRXV VXEVWDQFHV SURKLELWHG E WKH RoHS LUHFWLYH WARNING RX DUH UHTXHVWHG WR XVH RoHS FRPSOLDQW SDUWV IRU PDLQWHQDQFH RU UHSDLU RX DUH UHTXHVWHG WR XVH OHDG IUHH VROGHU Tank Unit Heat Pump Unit 60 http waterheatertimer org Rev...

Page 2: ...㪈㪅㪎㫂㪾㩷㪛㫀㫄㪼㫅㫊㫀㫆㫅㫊㪈㪃㪉㪊㪌㫄㫄㩿㪟㪀㬍㪐㪊㪇㫄㫄㩿㪮㪀㬍㪊㪋㪇㫄㫄㩿㪛㪀㪧㫉㫆㪻㫌㪺㫋㩷㫎㪼㫀㪾㪿㫋㪈㪇㪐㫂㪾㪁㪈㩷㪟㪼㪸㫋㫀㫅㪾㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㪆㩷㪧㫆㫎㪼㫉㩷㫀㫅㫇㫌㫋㪐㪅㪇㫂㪮㩷㪆㩷㪉㪅㪎㫂㪮㪚㪦㪧㩷㩿㪦㫌㫋㩷㪻㫆㫆㫉㩷㫋㪼㫄㫇㪅㩷㪎㷄㪀㪊㪅㪊㪁㪉㩷㪟㪼㪸㫋㫀㫅㪾㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㪆㩷㪧㫆㫎㪼㫉㩷㫀㫅㫇㫌㫋㪐㪅㪇㫂㪮㩷㪆㩷㪉㪅㪉㫂㪮㪚㪦㪧㩷㩿㪦㫌㫋㩷㪻㫆㫆㫉㩷㫋㪼㫄㫇㪅㩷㪉㪌㷄㪀㪋㪅㪈㪁㪊㩷㪟㪼㪸㫋㫀㫅㪾㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㪆㪧㫆㫎㪼㫉㩷㫀㫅㫇㫌㫋㪏㪅㪇㫂㪮㩷㪆㩷㪋㪅㪋㪌㫂㪮㪚㪦㪧㩷㩿㪦㫌㫋㩷㪻㫆㫆㫉㩷㫋㪼㫄㫇㪅㩷㪄㪈㪌㷄㪀㪈㪅㪏㪧㫆㫎㪼㫉㩷㪪㫆㫌㫉㪺㪼㪉㪊㪇㪭䇭䌾㪦㫇㪼㫉㪸㫋㫀㫆㫅㩷㫊㫆㫌㫅㪻㩷㩷㪁㪈㪋㪐㪅㪇㩷㪻㪙㪄㪘㪛㪼㫊㫀㪾㫅㩷㫇㫉㪼㫊㫊㫌㫉㪼㩿㪿㫀㪾㪿㪆㫃㫆㫎㪀㪈㪋㪤㪧㪸㪆㪏㪤㪧㪸㪤㪸㫏㫀㫄㫌㫄㩷㪺㫌㫉㫉㪼㫅...

Page 4: ...㪼㫋㩷㫊㪼㫅㫊㫆㫉㪃䇭䇭䊶㪪㫇㫉㫀㫋㩷㪺㫆㫀㫃㩷㫀㫅㫃㪼㫋㩷㫊㪼㫅㫊㫆㫉㪃䇭㪪㫇㫉㫀㫋㩷㪺㫆㫀㫃㩷㫆㫌㫋㫃㪼㫋㩷㫊㪼㫅㫊㫆㫉㪫㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼䋨㷄䋩㪄㪈㪇㪇㪈㪇㪉㪇㪊㪇㪋㪇㪌㪇㪍㪇㪎㪇㪏㪇㪐㪇㪈㪇㪇㪫㪿㪼㫉㫄㫀㫊㫋㫆㫉㩷㫉㪼㫊㫀㫊㫋㪸㫅㪺㪼䋨䌫㱅䋩㪉㪊㪅㪎㪈㪌㪅㪇㪐㪅㪏㪍㪅㪌㪋㪅㪋㪊㪅㪈㪉㪅㪉㪈㪅㪍㪈㪅㪉㪇㪅㪐㪇㪅㪎㪇㪅㪌䇭䇭䊶㪚㫆㫄㫇㫉㪼㫊㫊㫆㫉㩷㫋㪼㫄㫇㩷㫊㪼㫅㫊㫆㫉㩷㪃㩷㩷㪮㪸㫋㪼㫉㩷㪺㫆㫀㫃㩷㫆㫌㫋㫃㪼㫋㩷㫊㪼㫅㫊㫆㫉㪫㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼䋨㷄䋩㪄㪈㪇㪇㪈㪇㪉㪇㪊㪇㪋㪇㪌㪇㪍㪇㪎㪇㪏㪇㪐㪇㪈㪇㪇㪫㪿㪼㫉㫄㫀㫊㫋㫆㫉㩷㫉㪼㫊㫀㫊㫋㪸㫅㪺㪼䋨䌫㱅䋩㪊㪉㪇㪈㪏㪍㪈㪈㪉㪎㪇㪅㪈㪋㪌㪅㪇㪉㪐㪅㪎㪉㪇㪅㪇㪈㪊㪅㪏㪐㪅㪎㪎㪅㪇㪌㪅㪈㪊㪅㪏㩿㪉㪀㩷㩷㪚㫆㫄㫇㫉㪼㫊㫊㫆㫉㩷㫎㫀㫅㪻㫀㫅㪾...

Page 5: ...ature limiter The Sanyo CO2 Eco has a built in night reduction where you can change the temperature in the house day by day The Sanyo CO2 Eco is easy to service with easy access to electrical components and good fault tracing functions in the operating program The Sanyo CO2 Eco is delivered with a room sensor as standard The room sensor is equipped with a light emitting diode which alarms in case ...

Page 6: ...losses the water temperature inside the boiler is automatically adjusted to the temperature need of the radiators the control system contains a day by day system that allows you to decrease the indoor temperature i e in nights or when you are working Two individually decreases a day can be set the boiler can be distance operated YLD D 0LQLcDOO system The indoor temperature can be lowered or set in...

Page 7: ...After demount of the front panel the spare thermostat is available Network cable Between the display unit and the electric box Quick connection at the display unit Cable supply Cable intake into the electric box Load circulating pump Circulates the water between the tank unit and the Sanyo heat pump Shut off valve circulating pump Must be open when the heat pump is connected Close when circulating...

Page 8: ...ck ground lighted Gives 8 rows of information OK button With this button you confirm a value or a choice Step back button You step back to the former menu or exit a setting Step up down buttons With this buttons you step up down in menus or increase decrease values Reset button This button lights up red when the product needs attention Press the button for resetting the alarm ...

Page 9: ...oom sensor placed in the apartment flashes in case of fault If fault occurs in the heat pump the tank unit continues to work so that the heat and the hot water are maintained As a last resource there is even a manual reserve heat to fall back on behind the front panel 0DQXDO UHVHUYH WKHUPRVWDW 7XUQ XS WR EODFN DUHD LQ FDVH RI HPHUJHQF 1RUPDO VHWWLQJ LV 2 RU UHH H OLPLW DSSU VQRZ IODNH VHWWLQJ RQ W...

Page 10: ...nus are 0HQX 2 ORJV WKH ORQJ Werm values e g total operating time and last alarms 0HQX 1O6 VKRws the actual values options and temperatures in the system 0HQX 6 7T 1 LQ WKLV PHQX DOl settings are made e g temperatures times and options 0HQX 6 7T 1 2 UHTXLUHV D FRde to get access to this menu Limits are set here 0HQX 0 18AL a menu for the service man Functions can here be manually operated 0HQX 7 0...

Page 11: ...tion is automatically interrupted after 20 minutes or manually if the value will be set to 12 㧔It is only a model of ability 9kW_HP Unit that there is this function 㧕 The MENU CHOICE display Display LOGG DIAGNOS SETTING SETTING CODE MANUAL TIME SETTING Explanation LOGG in this menu ORQJ WLPH YDOXHV DUH ORJged DIAGNOS in this menu actual values are displayed No changes can be made SETTING in this m...

Page 12: ... the sensor is mounted Note the sensor has some delay if at quick outdoor temperature change occurs TANK TEMP shows the temperature of the tank where the heat pump leaves its energy The value in the brackets is the value that the system decides as follows when the compressor is running the value show the compressor stop temperature When the compressor don t run the value show the start temperature...

Page 13: ...DOO DFWLYDWHG XQGHr following circXPVWances Ÿ when no heDW SXPS LV conneFWHG VWDQd DORQH PRde when WKH RXWVLGH WHPSHraWXUH LV WRR ORZ DQG WKH KeaW SXPS LV QRW RSHUDWH when D KHDW SXPS IDXOW RFFXUV DOaUP MAX KW HEAT LOW TKH PD LPXP Sower RI WKH HOHFWULFDl KHDWHU LV VHW Kere SUMMER LIMIT 7 TeOOV WKH V VWHP DW whDW RXW GRRU WHPSHUDWXUe no need for waUPLQJ WKH house WKHQ WKH WHPSHUDWXUH LV exceeded WK...

Page 14: ...1 5 3 3 6 Kw RELAY LO 3 6 Kw MIXVALVE RAD CP ROOM ERROR In case of 6 3 7 G 1 Explanation General this is a menu for service purpose All components can be operated manually for evaluation of its function Safety devices are still protecting the tank unit but normal control of the product is overrided When a mark is filled the component is activated 7 3UMP The heat pump unit can be activated to start...

Page 15: ...d the out door temperature is lower than 5 C use the factory settings if the temperature outside is higher than 5 C until the temperature decrease to a low level the radiator system is correctly functioning and adjusted Basic adjustment 1 The first setting tells how much temperature the radiator system need at 15 C out door temperature to achieve a correct indoor temperature inside the house The s...

Page 16: ...e to the radiators changes at different outdoor temperatures A lower outdoor temperature automatically gives a higher temperature to the radiators In diagram two you can see how a specific cuUYH LV Sushed up RU SXOOHd doZQ E Rr setting of WKH YDOXH 859 867 XVLQJ WKH PHWKRG DEove the need for the house finally will result in a specific curve that is YDOLG IRU RXU EXLOGLng ...

Page 17: ...e system High temperature system elderly houses small radiators unsufficient insulated 35 C 40 C 50 C 60 C 0 C 0 C 0 C 0 C 06 Night temperatures Night temperatures are used to decrease the indoor temperature at nights or when desired By programming the control system you have the possibility to decrease the temperature two times a day decrease the temperature at different times each day RI WKH ZHH...

Page 18: ... 18 07 The structure of the menus ...

Page 19: ...ic water and boiler water every four times a year by turn the knob on thH YDOYHV WLOO LW cOLFN KHFN that water is coming from the waVWH SLSH 3UHVVXUH UHOHDVH YDOYH Mixing valve The mixing valve motor is automatically controlled from the control system for correct temperature to the radiators at every outside temperaturH Q FDse RI D IDLOXUH LW V SRssible to manually operate the valve by pressing th...

Page 20: ...es shall stay open 6KXW RII YDOYHV UDLQ YDOYH When the boiler is not being used If the boiler is not used turn it off with the main switch If there is a risk for freezing all water has to be drained from the product and from the radiator system Also the domestic hot water coil inside the boiler must be drained Put a hose to the bottom of the cold water connection and empty with siphon method UDLQL...

Page 21: ...ves are full open and that the radiator surface temperatures are even It is important that the radiator system works correctly for an optimal operation Take the air out of the radiator system that no errors are shown in the display that enough power has been installed Increase if necessary that high enough temperature at curve inclination is chosen that high enough temperature at curve adjusW is c...

Page 22: ...ages General information The control system continuously supervises the operation of the system Two types of messages can appear Alarms if an error occurs that may cause problems to maintain correct operation such as sensor errors the error diode on the panel and room sensor starts to flash The error shows in the dispaly directly in clear text Status messages the system shows status messages in th...

Page 23: ... You can choosH 12 in menu settings DW 5220 6 1625 LI WKH URRP sensor is difficult to install place if there are more than one apartment if there is a floor heating system with separate room sensors or if you often heat in an open fire place The alarm diode is still functioning when alarms occur If you heat in an open fire place or oven the temperature can affect the room sensor It may be cold in ...

Page 24: ... 24 ...

Page 25: ...㪼㩷㫃㪼㪽㫋㫊㫀㪻㪼㩷㫇㪸㫅㪼㫃㩷㫋㫆㩷㫉㪼㫄㫆㫍㪼㩷㫀㫋㩷㪅㩷㩿㪋㪀㩷㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㪽㫆㫌㫉㩷㫊㪺㫉㪼㫎㫊㩷㫊㪼㪺㫌㫉㫀㫅㪾㩷㫋㪿㪼㩷㪼㫃㪼㪺㫋㫉㫀㪺㪸㫃㩷㪹㫆㫏㩷㩿㪌㪀㩷㪛㫀㫊㪺㫆㫅㫅㪼㪺㫋㩷㫋㪿㪼㩷㫅㫀㫅㪼㩷㪺㫆㫅㫅㪼㪺㫋㫆㫉㫊㩷㪸㫅㪻㩷㩷㫉㪼㫄㫆㫍㪼㩷㩷㩷㩷㩷㩷㩷㫋㪿㪼㩷㫋㫎㫆㩷㫊㪺㫉㪼㫎㫊㩷㫊㪼㪺㫌㫉㫀㫅㪾㩷㫋㪿㪼㩷㫇㫉㫆㫋㪼㪺㫋㩷㪼㪸㫉㫋㪿㩷㫋㪼㫉㫄㫀㫅㪸㫃㪅㩷㩷㩷㩷㩷㩷㩷㫋㪿㪼㫅㩷㫃㫀㪽㫋㩷㫋㪿㪼㩷㪼㫃㪼㪺㫋㫉㫀㪺㪸㫃㩷㪹㫆㫏㩷㫋㫆㩷㫉㪼㫄㫆㫍㪼㩷㫀㫋㩷㪅㩷㩷㩷㩷㩷㩷䇼㪪㪿㫆㫎㫅㩷㫀㫅㩷㫋㪿㪼㩷㫅㪼㫏㫋㩷㫇㪸㪾㪼䇽㩷㩿㪍㪀㩷㪩㪼㫄㫆㫍㪼㩷㪸㫅㪻㩷㫉㪼㫇㫃㪸㪺㪼㩷㫋㪿㪼㩷㪼㫃㪼㪺㫋㫉㫀㪺㪸㫃㩷㪹㫆㫏㪅㩷㪘㪽㫋㪼㫉㩷㫉㪼㫇㫃㪸㪺㫀㫅㪾㩷㫋㪿㪼㩷㪼㫃㪼㪺㫋㫉㫀㪺㪸㫃㩷㪹㫆㫏㩷㪃㩷㪸㫋㫋㪸㪺㪿㩷㪸㫃㫃㩷㫋㪿㪼㩷㫇㪸㫉㫋㫊㩷㫀㫅㩷㫋㪿㪼㫀㫉㩷㫆㫉㫀㪾㫀㫅㪸㫃㩷㩷㩷...

Page 26: ...㩷㪼㪸㫉㫋㪿㩷㫋㪼㫉㫄㫀㫅㪸㫃㪅㩷㪘㩷㪑㩷㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㫆㫌㫋㪻㫆㫆㫉㩷㫊㪼㫅㫊㫆㫉㩷㪿㫆㫃㪻㪼㫉㩷㪙㩷㪑㩷㪛㫀㫊㪺㫆㫅㫅㪼㪺㫋㩷㫋㪿㪼㩷㫋㪿㫉㪼㪼㩷㫎㫀㫉㪼㫊㩷㪽㫉㫆㫄㩷㫋㪿㪼㩷㪺㫆㫄㫇㫉㪼㫊㫊㫆㫉䂹㪧㫆㫊㫀㫋㫀㫆㫅㩷㫆㪽㩷㫋㪿㪼㩷㫅㫀㫅㪼㩷㪺㫆㫅㫅㪼㪺㫋㫆㫉㫊㪚㩷㪑㩷㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㩷㫋㫎㫆㩷㫊㪺㫉㪼㫎㫊㩷㫊㪼㪺㫌㫉㫀㫅㪾㩷㫋㪿㪼㩷㫇㫉㫆㫋㪼㪺㫋㩷㩷㩷㩷㩷㩷㩷㪼㪸㫉㫋㪿㩷㫋㪼㫉㫄㫀㫅㪸㫃㪅㪈㪉㪊㪋㪌㪍㪎㪏㪐㪐㪈㪉㪊㪋㪌㪍㪎㪏㪐㪐㪘㪙㪚㪬㪑㪩㪼㪻㪬㩷㪑㩷㪩㪼㪻㪭㩷㪑㩷㪮㪿㫀㫋㪼㪮㩷㪑㩷㪙㫃㫌㪼 ...

Page 27: ...䋩㪟㪧㩷㪮㪘㪫㪜㪩㩷㪠㪥㪟㪧㩷㪮㪘㪫㪜㪩㩷㪦㪬㪫 Characteristics SHP C90GDN 㪦㫌㫋㪻㫆㫆㫉㩷㫋㪼㫄㫇㪼㫉㪸㫋㫌㫉㪼㩷㫍㪼㫉㫊㫌㫊㩷㫆㫇㪼㫉㪸㫋㫀㫅㪾㩷㪺㫌㫉㫉㪼㫅㫋㩷㪺㪿㪸㫉㪸㪺㫋㪼㫉㫀㫊㫋㫀㪺㫊䊶㪫㪿㪼㩷㪺㫌㫉㫉㪼㫅㫋㩷㫃㪼㫍㪼㫃㩷㪻㫉㫆㫇㫊㩷㫎㪿㪼㫅㩷㫋㪿㪼㩷㪺㪸㫇㪸㪺㫀㫋㫐㩷㫃㫀㫄㫀㫋㫀㫅㪾㩷㪻㪼㫍㫀㪺㪼㩷㫀㫊㩷㪸㪺㫋㫀㫍㪸㫋㪼㪻㩷㪹㫐㩷㫋㪿㪼㩷㫀㫅㫍㪼㫉㫋㪼㫉㪅䊶㪫㪿㪼㩷㫌㫅㫀㫋㩷㫀㫊㩷㫆㫇㪼㫉㪸㫋㫀㫅㪾㩷㫇㫉㫆㫇㪼㫉㫃㫐㩷㫀㪽㩷㫋㪿㪼㩷㫆㫇㪼㫉㪸㫋㫀㫅㪾㩷㪺㫌㫉㫉㪼㫅㫋㩷㫀㫊㩷㫎㫀㫋㪿㫀㫅㩷㫋㪿㪼㩷㫊㪿㪸㪻㪼㪻㩷㪸㫉㪼㪸㪅 H P W A TE R O U T H P W A TE R I N SHP C90GEN ...

Page 28: ...iagnosis Defective contact of connector or defective crimping of terminal Defective tank unit PCB SENSOR PRIMARY FLOW SENSOR TANK TEMP SENSOR ROOM SENSOR EL UP Electric heater Sensor trouble SENSOR EL LO SENSOR OUT COMM ERROR Serial communication error Diagnosis Inadequate power supply due to incorrectly plugged in connector or Incorrectly wired power cable or communication cable Defective in the ...

Page 29: ... Defective heat pump unit PCB PAM overcurrent PAM overvoltage or FET overheating confirmed after 8 retries Diagnosis Abnormal voltage and current protection in PAM circuit Blocked refrigerant circuit pipe Instantaneous power failure caused by lightning Defective high pressure switch or heat pump unit PCB Trouble in hot water storage circulation system such as trapped air or blockage Defective hot ...

Page 30: ...sor speed confirmed after 8 retries Diagnosis Open phase operation defective compressor Blocked refrigerant circuit pipe or defective heat pump unit PCB Trouble in DC fan motor speed confirmed after 8 retries Diagnosis Defective DC fan motor or defective connector contact Defective heat pump unit PCB H12 Trip input HIC current or temperature H13 Abnormal compressor temperature H14 Value of the cut...

Page 31: ... history of the last three errors appears in the bottom part of the screen Error 1 is the most recent error The initial screen is restored from the error screen when either the button is pressed or 10 minutes have passed SANYO CO2 ECO TANK TEMP OUT TEMP STATUS Error screen for tank unit Example Outdoor sensor trouble ERROR TANK SENSOR OUT CALL SERVICE Error screen for heat pump unit Example Compre...

Page 32: ... insulated properly Remedial action 1 Turn off the power and replace the circulation pump 2 3 Use pipes with the rated diameter and length in accordance with the installation instructions 4 Insulate the pipes and areas where the units are connected 3 H27 Incorrect water circuit piping connection The pipes between the heat pump unit and tank unit are crossed and connected in reverse Checkpoint Is t...

Page 33: ...in copper coil which provides domestic hot water abundantly The Sanyo CO2 Eco has a basement heating function which makes it possible to heat only the basement if needed i e summer time In case of under floor heating installation it has a electronic controlled temperature limiter The Sanyo CO2 Eco has a built in night reduction where you can change the temperature in the house day by day The Sanyo...

Page 34: ...connected and the system has been water filled please allow the heat pump operation by VHWWLQJ WKH YDOXH EAT 3803 WR 6 LQ 6 77 1 0 18 display to allow the load circulation pump to run Otherwise there may be a water freeze risk if the ambient temperature is below 0ºC 2 I the heat pump unit is not connected be sure the YDOXH 7 3803 LV VHW WR 12 LQ 6 77 1 0E18 2WKHUZLVH Whe load circulation pump will...

Page 35: ...r electrical heater power in steps 0 2 4 6 kW Lower electrical heter power in steps 0 3 6 kW Input power max 12 kW Amperage max 52 A Max power supply cable dimension 16 mm2 Water content boiler 223 L Max boiler operation pressure 2 5 Bar Water content domestic hot water coil 5 7 L Max hot water coil operation pressure 10 Bar Pressure release valve hot water coil 9 Bar Load circulation pump adjustm...

Page 36: ... 36 0HDVXUHPHQWV With packaging 1 5 7 4 6 3 0 5 9 6 17 3 6 7 6 7 7 0 0 ...

Page 37: ...ol panel Domestic hot water coil upper part Upper electric heater Electric box Primary flow and return pipes to the heat pump unit Domestic hot water coil lower part Radiator return pipe Lower electric heater Bottom insulation of tank unit Valves to close the tank Circulation pump between tank unit and heat pump unit Open space on the backside of the tank unit Stand Circulation pump valve Draining...

Page 38: ...s how the equipment works and must be maintained The radiator system must be rinsed beIRUH FRQQecting the product Important BeIRUH VWarting up the heat pump syVWHP HDW 3XPS 6 LQ PHQX VHWWLQJV be sure to waWHU ILOO WKH KHDW SXPS SLSH V VWHP to avoid the load circulation to run dry Pipe connections Domestic hot water outlet Ø22 mm out Waste water pipe connection Ø22 mm in Domestic cold water inlet Ø...

Page 39: ...m sensor primary flow sensor outdoor sensor installation and maintenance instruction safety valve for domestic hot water 9 bar current sensors 3 pcs Basement heating for summer period The boiler can be programmHG IRU EDVHPHQW KHDWLQJ LI D FHUWDLQ basic heating e g in the basement or in the log house is desired during the summer to avoid raw and damp air UndeU WKH 6 77 1 0 18 LQ WKH FRQWURO V VWHP ...

Page 40: ...e expansion connection Pressure gauge system pressure A pressure gauge must be mounted on the expansion pipe alternatively on the return pipe of the radiator Connection of the expansion vessel The boiler can be connected to a closed expansion vessel closed system is recommended or to an open vessel The boiler is ready for assembly to an 18 l closed vessel placed compact on top of the boiler The ex...

Page 41: ...boiler pressure install on the return pipe 09 Expansion vessel closed recommended 10 Expansion vessel open alternative 11 Filling valve for radiator system 12 Safety valve factory mounted 13 Safety valve for hot water coil 14 Mixing valve for hot water 15 Non return valve for incoming cold water 16 Taps 17 Incoming cold water 18 Load circulation pump 19 Insulated pipes 20 Flexible houses 21 Heat p...

Page 42: ...t be carried out by authorized electricians All wiring must be made in accordance with valid regulations Low voltage safety The following entries exits have low voltage safety current sensor outdoor sensor room sensor primary flow sensor and external limiter Supply Sanyo CO2 Eco shall be connected to 40 9 1 a 0D 15 132 kW Main switch A main switch with at least 3 mm contact distance must be instal...

Page 43: ...rrent is constantly being checked and compared with the amperage set on the loading monitor on the boiler If the current is higher the control unit disconnects one electrical power stage If it is still too high it disconnects yet another power stage etc When the current again sinks below the set value the stages will be reconnected The current detectors together with the electronics thus prevent m...

Page 44: ...place the sensor over the ventilation ducts doors windows or where it can be exposed to other things than the important outdoor temperature Terminal block The terminal block for electric connection is shown below Top view of the tank unit Cable intake for main voltage supply and radiator circulation pump Cable intake for sensors Electric box behind the plastic front cover Cable fixing Cable intake...

Page 45: ...ack 5 Black 4 Mixing valve position switch Factory mounted Low voltage N Neutral 115 13 14 Blue Black open Brown close Mixing valve signal Factory mounted 119 18 PE N L1 Radiator circulation pump 6 5 4 3 2 1 WP tarif WP tarif Detection of tariff connection for some markets 230 V 1N 21 PE N L3 L2 L1 Communication with heat pump Power supply 400V 3N 㧨Power supply 230V 3㨪㧪 No Information Installation...

Page 46: ...heat pump Power supply 230V 3 㧨Power supply 230V 1N㨪㧪 No Information Installation of 61 60 Primary flow sensor Free polarity of cables 59 58 Outdoor sensor Free polarity of cables 57 56 55 RG 4 RG 2 RG 1 Room sensor RG RG 4 are the marked poles inside the room sensor housing 54 53 Night temp External control See description 52 51 Black 5 Black 4 Mixing valve position switch Factory mounted Low vol...

Page 47: ...t of the sensor see picture DVWHQ WKH VHQVRU ZLWK WKe enclosed clamps 0DNH VXre that the sensor has good contact to the pipe surface IMPORTANT Insulate the sensor e g with pipe insulation RQQHct the cables on the terminal block of the boiler Radiator circulation pump The radiator circulation pump is electrically connected to the terminal block according to the picture on the previous page Electric...

Page 48: ... 48 OHFWULFDO ZLULQJ GLDJUDP 㧨㧿㧴㧼㧙㧥㧜㧳㧰㧺㧙㧿㨃㧪 ...

Page 49: ... 49 㧨㧿㧴㧼㧙㧥㧜㧳㧴㧺㧙㧿㨃㧪 ...

Page 50: ... 50 㧨㧿㧴㧼㧙㧥㧜㧳㧱㧺㧙㧿㨃㧪 ...

Page 51: ... 51 㧨㧿㧴㧼㧙㧯㧥㧜㧳㧰㧺㧦400V 3N㨪㧪 ...

Page 52: ... 52 㧨㧿㧴㧼㧙㧯㧥㧜㧳㧱㧺㧦230V 1N㨪㧪 ...

Page 53: ...on without heat pump unit operation without temperature decrease during nights 4 If the heat pump unit is properly installed water filled and conected be assolutely sure to conducW WKH 7HsW 5XQ GHscribed bellow Then change the factory settings according to the actual system requirements and customers demands Note if the heat pump is not power connected the boiler will display communication error T...

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Page 55: ...ct has been installed without using the designated optional parts Noise will be heard from this product while it is operating Do not install it where operating noise and vibration will be a nuisance The product s performance cannot be guaranteed at locations where the minimum temperatures is 15 C or below Since the temperature of the water will drop you must install additional heat insulating mate...

Page 56: ...l the unit near a source of gas or objects which may ignite or catch fire There is a risk of combustion or a fire Do not charge the refrigerant in the heat pump unit The unit is not constructed to be amenable to refrigerant charging Do not attempt to disassemble and repair the unit yourself leave these jobs to a qualified repair technician There is a risk of combustion and you may injure yourself ...

Page 57: ...on will be a nuisance Locations where the minimum temperature is 25 C or below Locations where inflammable gases may leak Do not install the unit onboard a ship or in a vehicle Locations with inadequate spaces for servicing repairs etc Do not install the unit on a stand suspended from the ceiling Do not sit on the unit or apply force to the pipes An accident may occur or you may burn yourself as a...

Page 58: ...8 Name of part Shape Quantity Installation instructions 1 rubber 4 Checking the parts packed with the unit Outline drawings 400 375 148 632 150 340 30 47 5 72 1235 930 15 4 Ø13 340 A outlet B inlet 100 90 ...

Page 59: ...tion may cause the unit to fail Take steps to prevent snow from entering the air intake and outlet by for example installing the heat pump unit on a stand Also put a roof over the unit to keep the snow off Do not install the unit near sources of inflammable gases or objects which may ignite or catch fire Install the heat pump unit in a location where the air blown out and operating noise will not ...

Page 60: ...trictions on pipes between heat pump unit and tank unit View as seen from side Overall pipe length Within 15 m Number of bends Not more than 6 Vertical interval Within 3 m Tube shaped pipe Within 3 m Tank unit Heat pump unit Within 3 m 100 mm or more 300 mm or more 100 mm or more Heat pump unit Front panel 300 mm or more 100mm or more Heat pump unit Front panel Front panel 300 mm or more 100 mm or...

Page 61: ...er will not drain off easily Be absolutely sure to install the unit on a flat level surface Be absolutely sure to install the unit where its operating noise and vibration will not be a nuisance Depending on the humidity and other factors large amounts of water may drain off Nut recommend to use M12 packed with the unit Fix the heat pump unit to a stand with nuts nut rubber ...

Page 62: ...oints Use water which meets quality standards of the Water Supply Law The hot water supply pipes are subject to expansion and contraction Therefore when running them through concrete walls or slabs use sleeves and when burying them place them inside sleeves or sheaths and then seal them at both ends to prevent the rain from entering Do not fix or clamp the pipes Be absolutely sure to insulate them...

Page 63: ...qualified electrician Leave a distance of at least 2 m from the ground of a lightning rod 4 2 Lead in wiring work The figure below shows how the circuit is configured from the Distribution board to the hot water heater Voltage 400V 3N Current 10A Cable thickness Ground Ground Heat pump unit Tank unit Distribution board Power cable Unit cable Maximun length of the Unit cable 15m 2 0mm2 SHP C90GDN V...

Page 64: ...terminals block First crimp Ring Terminals onto the ends of the cables and then connect them 3 Secure the 4 wires for the Power Supply using the wiring clamp on the left and secure the COM wire and grounding wire using the wiring clamp on the right Secure the wires where the cables are covered 3 Use Ring Terminals to do the power cable connection Terminal block connections 4 4 Grounding work Be ab...

Page 65: ... block First crimp Ring Terminals onto the ends of the cables and then connect them 3 Secure the 2 wires for the Power Supply using the wiring clamp on the left and secure the COM wire and grounding wire using the wiring clamp on the right Secure the wires where the cables are covered 3 Use Ring Terminals to do the power cable connection Terminal block connections 4 4 Grounding work Be absolutely ...

Page 66: ... the water 1 Fill the tank unit with water 2 Drain off some water to remove air from the heat pump unit 3 Check that no water is leaking from the pipe connections 4 Open the combination faucet by turning it to the hot water side and check that water comes out Be absolutely sure to do this before operating the power switch If no water comes out or if it does not come out properly check the connecti...

Page 67: ...years recommended This unit s constituent parts will deteriorate over the course of time Depending on the operating environment and operating conditions the unit s performance may be adversely affected making it impossible for it to function to the best of its ability A periodic inspection once every 3 or 4 years is therefore recommended For details on the charges for this inspection consult the v...

Page 68: ... 68 Parts List SHP TH90GDN SW SHP TH90GEN SW SHP TH90GHN SW ...

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Page 70: ...㪄㪪㪮㪫㪟㪐㪇㪞㪜㪥㪄㪪㪮㪫㪟㪐㪇㪞㪟㪥㪄㪪㪮㪢㪼㫐㩷㪥㫆㪅㫇㫆㫎㪼㫉㩷㫊㫌㫇㫇㫃㫐㩷㩿㪊㬍㪋㪇㪇㪭㪀㫇㫆㫎㪼㫉㩷㫊㫌㫇㫇㫃㫐㩷㩿㪈㬍㪉㪊㪇㪭㪀㫇㫆㫎㪼㫉㩷㫊㫌㫇㫇㫃㫐㩷㩿㪊㬍㪉㪊㪇㪭㪀㪌㪌㪏㪊㪈㪍㪎㪊㪇㪈㪌㪏㪊㪈㪍㪏㪊㪇㪈㪌㪏㪊㪈㪍㪐㪊㪇㪈㪏㪐㪈㪊㪉㪊㪏㪊㪇㪈㪐㪈㪊㪉㪊㪏㪊㪇㪈䋭㪉㪈㪌㪏㪊㪈㪍㪈㪋㪇㪈㪌㪏㪊㪈㪍㪈㪋㪇㪈㪌㪏㪊㪈㪍㪈㪋㪇㪈㪉㪍䋭䋭㪌㪎㪏㪉㪈㪊㪊㪇㪉㪉㪏㪌㪏㪊㪈㪎㪏㪊㪇㪋䋭䋭㪉㪐䋭㪌㪏㪊㪈㪎㪏㪊㪇㪌䋭㪊㪇䋭䋭㪌㪏㪊㪈㪎㪏㪊㪇㪍䌭䌯䌤䌥䌬 ...

Page 71: ... 71 4 9 8 7 1 9 2 5 6 3 39 13 38 42 14 23 29 28 40 41 34 22 36 22 22 22 22 22 37 16 18 19 15 21 20 43 17 45 32 27 B D E E A C F 12 10 11 10 31 31 31 11 35 44 24 25 26 SHP C90GDN 30 33 H G ...

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Page 74: ...4 4 9 8 7 1 9 2 5 6 3 39 13 38 49 50 46 14 24 23 29 28 40 41 34 22 36 51 51 22 22 22 22 22 37 19 47 32 17 18 16 15 48 30 21 20 43 45 27 B D E E A C F 12 10 11 10 31 31 31 11 35 44 25 26 SHP C90GEN 33 42 G ...

Page 75: ...3 307 0360 Insulation 1 852 2 2476 83900 26 623 307 0353 Insulation 1 852 2 2476 84000 27 923 186 1886 Label 1 852 6 4169 78700 28 623 307 0445 Label 1 852 6 4169 92500 29 623 308 9638 Pl Name 1 852 2 1346 00800 30 623 308 9621 Cooler A6063S T5 1 852 2 4127 26401 31 623 307 0131 S Tite Screw SWCH18A 4 3 9204 61602 32 623 308 9614 Controller Ass y CR C90GEN B 1 8FA 0 5282 12500 33 623 308 9652 Cont...

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Sanyo SHP-C90GDN, Technical Manual

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