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Specifications 

POWER RATING . . . . . . . . . . . . . . . . . . . . . . . . .  120VAC

162 W (AVG.)

ANTENNA INPUT IMPEDANCE. . . . . . . . . . . . . . . . .  75

Ω

UHF/VHF/CATV

DIGITAL

RECEIVING CHANNEL . . . . . . . . . . . . . . . . .  2 - 13 (VHF),

14 - 69 (UHF),

01, 14-94, 95-135 (CATV)

1-135 (DIGITAL)

REMOTE READY. . . . . . . . .  36 KEY REMOTE CONTROL

SOUND OUTPUT. . . . . . . . . . . . . . . . . . . . . . .  10.0 W/CH

INTERMEDIATE FREQUENCY

PICTURE IF CARRIER . . . . . . . . . . . . . . . . . .  45.75MHz
SOUND IF CARRIER . . . . . . . . . . . . . . . . . . .  41.25MHz
COLOR SUB CARRIER . . . . . . . . . . . . . . . . .  42.17MHz

CABINET DIMENSIONS

WIDTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1055mm
HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  723mm
DEPTH INCLUDING BASE . . . . . . . . . . . . . . . . 246mm

REFERENCE No. 

SM

780190

DP42740, J4HG, PRODUCT CODE 111011104

FILE NO.

SERVICE MANUAL

Remote Control Digital
Color Television

DP42740

(U.S.A.)

(CANADA)

ORIGINAL VERSION

Chassis No. P42740-04

NOTE:

Match the Chassis No. on 

the unit’s back cover with 
the Chassis No. in the
Service Manual.

If the Original Version
Service Manual Chassis
No. does not match the
unit’s,

additional Service

Literature is required. You

must

refer to “Notices” to the

Original Service Manual
prior to servicing the unit.

POWER MENU ENTER

VOL

CH

Servicing should be performed by only trained and qualified service personnel.

Contents

SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . 2
SERVICE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . 3
ON-SCREEN SERVICE MENU . . . . . . . . . . . . . . . . . . . . . 4
POWER FAILURE CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . 5
MECHANICAL DISASSEMBLY . . . . . . . . . . . . . . . . . . . . 6
CHASSIS ELECTRICAL PARTS LIST . . . . . . . . . . . . . . . . 8
COMPONENT AND TEST POINT LOCATIONS  . . . . . . 20
BLOCK DIAGRAM POWER LINES. . . . . . . . . . . . . . . . . 23
BLOCK DIAGRAM SIGNAL LINES . . . . . . . . . . . . . . . . 24
IC BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TROUBLESHOOTING FLOW CHARTS . . . . . . . . . . . . . 31
MAIN IC(SIGNAL PROCESSOR) & PERIPHERICALS . . 34
SCHEMATIC NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
IC, DIODE, AND TRANSISTOR PIN LAYOUTS. . . . . . . 36
PC BOARD CONNECTIONS AND LOCATIONS . . . . . . 37
CAPACITOR AND RESISTOR CODE CHART . . . . . . . . 38
SCHEMATIC DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . 39

© Sanyo Manufacturing Corporation 2011

Summary of Contents for DP42740 - 42"Class 720p Plasma

Page 1: ...ervice Manual If the Original Version Service Manual Chassis No does not match the unit s additional Service Literature is required You must refer to Notices to the Original Service Manual prior to servicing the unit POWER MENU ENTER VOL CH Servicing should be performed by only trained and qualified service personnel Contents SAFETY INSTRUCTIONS 2 SERVICE ADJUSTMENTS 3 ON SCREEN SERVICE MENU 4 POW...

Page 2: ...test with the receiver power plug reversed NEVER RETURN A RECEIVER TO THE CUSTOMER WITHOUT TAKING THE NECESSARY CORRECTIVE ACTION PRODUCT SAFETY NOTICE When replacing components in a receiver always keep in mind the necessary product safety precautions Pay special attention to the replacement of components marked with a in the parts list and in the schematic diagrams To ensure safe product operati...

Page 3: ...nts See Figure 1 below 2 Service Adjustments Press the Cursor and key to select the desired service menu item you want to adjust See page 4 for the On screen Service Menu Use the Cursor or key to adjust the data The or key will increase or decrease the data sequentially 3 Exit from the Service Menu Press the MENU key to turn off the Service Menu display Figure 1 Service Menu Display HEX DATA Index...

Page 4: ...eration and the correct features for your particular model the program codes must be correct Note 1 Option Data 1 No 2 OP1 should be hexadecimal 00 See 2 above If this program code is wrong the TV will not operate properly Note 2 Option Data 2 No 3 OP2 should be hexadecimal 1A See 3 above If this program code is wrong the TV will not operate properly NOTES Option 1 and Option 2 data is initial and...

Page 5: ...o to standby mode when there is circuit failure as described below Refer to Block Diagram Power Lines This unit is equipped with a Power Failure Detector function included in the sub_CPU which checks for an abnormal condition in the chassis power supplies If while the power is on a failure is caused by any of the fol lowing that results in a low voltage supply the sub_CPU will turn the unit off in...

Page 6: ...ressed to their previous locations after servicing The Earth sheet and gasket are provided to prevent interference to other radio and television receivers The Earth sheet and gasket should be returned to its previous position after servicing STAND REMOVAL Position TV face down on a padded or cushioned surface to protect the screen and finish Remove 2 screws B 6X12 and lift up TV from the stand B B...

Page 7: ...o in this service literature F D D D Nut Tuner F F Main Digital Board F F Analog Board F F F F F Power Unit MECHANICAL DISASSEMBLY Continued 1 2 6 6 5 3 4 1 Main Digital Board 3 Power Unit 2 RC LED Board 4 KEY SW Board 3 Analog Board 6 Speakers MAIN BOARD REMOVAL Remove 8 screws D 3X10 3pcs F 3X6 5pcs and 1 Nut Tuner to take analog board and the Main digital Board off BOARD LOCATIONS POWER UNIT RE...

Page 8: ...Analog Board K8CTRA RC LED Board Analog Board K8FRA Speakers Analog Board KSP 2 Remove 6 screws A 4x12 2 pcs C 4x8 4 pcs to take the panel module and panel holders Mounting Frames with boards off A A A A A A A SHIELD FR SIDE Filter Grass SHIELD FR TOP SHIELD FR BTM 3 Remove 7 screws A 4x12 to take the shield front 4 pcs and the filter glass off ...

Page 9: ... REMOVAL Remove 1 screw K 3x14 to take the key sw board off RC LED BOARD REMOVAL Remove 1 screw K 3x14 to take the RC Led board off KEY SW Board K A A A A Speaker Speaker K RC LED Board SPEAKER REMOVAL Remove 4 screws A 4x12 to take off both speakers ...

Page 10: ... moduel off C C Mounting Frame C C CAUTION This PDP TV uses several different kinds of screws Using the correct screw is necessary to prevent damage Lead wires must be redressed to their previous locations after servicing The Earth sheet and gasket are provided to prevent interference to other radio and television receivers The Earth sheet and gasket should be returned to its previous position aft...

Page 11: ...GRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE IT IS PARTICULARLY RECOMMENDED THAT ONLY PARTS DESIGNATED ON THE FOLLOWING PARTS LIST BE USED FOR COMPONENT REPLACE MENT DESIGNATED BY A NO DEVIATIONS FROM RESISTANCE WATTAGE AND VOLTAGE RATINGS MAY BE MADE FOR REPLACEMENT ITEMS DESIGNATED BY A Schematic Location Part No Description Schematic Location Part No Description Note...

Page 12: ...AMIC 10U K 6 3V F1J0J106A020 CERAMIC 10U K 6 3V C5525 F1G1H221A737 CERAMIC 220P J 50V C5527 F1G1H103A706 CERAMIC 0 01U K 50V C5528 F1G1C104A077 CERAMIC 0 1U K 16V C5531 F1G1C104A077 CERAMIC 0 1U K 16V C5532 F1J0J106A004 CERAMIC 10U K 6 3V F1J0J106A020 CERAMIC 10U K 6 3V C5533 F1G1C104A077 CERAMIC 0 1U K 16V C5534 F1G1H103A706 CERAMIC 0 01U K 50V C5535 F1G1H1020008 CERAMIC 1000P K 50V C5536 F1G1H22...

Page 13: ...2 F1H0J4750004 CERAMIC 4 7U K 6 3V C6253 F2G1C101A066 ELECT 100U M 16V C6254 F1G1C104A077 CERAMIC 0 1U K 16V C6255 F1G1H560A541 CERAMIC 56P J 50V C6256 F1H0J4750004 CERAMIC 4 7U K 6 3V C6257 F1H0J4750004 CERAMIC 4 7U K 6 3V C6258 F1G1H560A541 CERAMIC 56P J 50V C6259 F1H0J4750004 CERAMIC 4 7U K 6 3V C6260 F1G1H1020008 CERAMIC 1000P K 50V C6261 F1G1A105A047 CERAMIC 1U K 10V C6530 F1G1C104A077 CERAMI...

Page 14: ...AC1F B1ADCF000201 TR ISA1235AC1E Q6252 B1ABCE000028 TR MMBTSC3928R B1ABDF000013 TR 2SC3928A1R B1ABDF000024 TR 2SC3928A1S Q6700 B1ABCE000028 TR MMBTSC3928R B1ABDF000013 TR 2SC3928A1R B1ABDF000024 TR 2SC3928A1S Q6701 B1CHPD000006 TR CPH3338 T TL E Q6720 B1ABCE000028 TR MMBTSC3928R B1ABDF000013 TR 2SC3928A1R B1ABDF000024 TR 2SC3928A1S Q6721 B1ABCE000028 TR MMBTSC3928R B1ABDF000013 TR 2SC3928A1R B1ABD...

Page 15: ... MT GLAZE 100 JA 1 10W R5585 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R5586 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R5587 D0GB102JA071 MT GLAZE 1K JA 1 10W R5588 D0GB102JA071 MT GLAZE 1K JA 1 10W R5589 D0GB102JA071 MT GLAZE 1K JA 1 10W R5591 D0GB472JA072 MT GLAZE 4 7K JA 1 10W R5592 D0GB472JA072 MT GLAZE 4 7K JA 1 10W R5593 D0GB103JA072 MT GLAZE 10K JA 1 10W R5594 D0GB103JA072 MT GLAZE 10K JA 1 10W R5598...

Page 16: ...K JA 1 10W R6730 D0GB103JA072 MT GLAZE 10K JA 1 10W R6731 D0GB103JA072 MT GLAZE 10K JA 1 10W R6732 D0GB103JA072 MT GLAZE 10K JA 1 10W R6733 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R6734 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R6740 D0GB103JA072 MT GLAZE 10K JA 1 10W R6742 D0GB223JA070 MT GLAZE 22K JA 1 10W R6743 D0GB223JA070 MT GLAZE 22K JA 1 10W R6744 D0GB104JA068 MT GLAZE 100K JA 1 10W R6745 D0GBR00JA...

Page 17: ...OR 220 OHM L1710 J0JYC0000381 INDUCTOR 220 OHM L1711 D0GDR00JA072 MT GLAZE 0 000 ZA 1 10W D0GDR00Z0002 MT GLAZE 0 000 ZA 1 10W L1712 D0GDR00JA072 MT GLAZE 0 000 ZA 1 10W D0GDR00Z0002 MT GLAZE 0 000 ZA 1 10W L1717 D0GD223JA036 MT GLAZE 22K JA 1 10W D0GD223JA073 MT GLAZE 22K JA 1 10W L1780 D0GDR00JA072 MT GLAZE 0 000 ZA 1 10W D0GDR00Z0002 MT GLAZE 0 000 ZA 1 10W L1801 D0GBR00JA071 MT GLAZE 0 000 ZA ...

Page 18: ...W R2400 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R2401 D0GBR00JA071 MT GLAZE 0 000 ZA 1 10W R2408 D0GB101JA069 MT GLAZE 100 JA 1 10W R2409 D0GB101JA069 MT GLAZE 100 JA 1 10W R2410 D0GB103JA072 MT GLAZE 10K JA 1 10W R2411 D0GB103JA072 MT GLAZE 10K JA 1 10W R2412 D0GB103JA072 MT GLAZE 10K JA 1 10W R2413 D0GB103JA072 MT GLAZE 10K JA 1 10W R2418 D0GB101JA069 MT GLAZE 100 JA 1 10W R2419 D0GB101JA069 MT GLA...

Page 19: ...0N285A0 For Power Board replacement please get the correct assembly name part number Service Name Unit Power Japan BOM part number 1AV4U20C54800 For Circuit Board C1 replacement please get the correct assembly name part number Service Name PCB CIRCUIT BOARD C1 Japan BOM part number 8TXNC111ZEV For Circuit Board C2 replacement please get the correct assembly name part number Service Name PCB CIRCUI...

Page 20: ...C5595 R5955 C6729 R6319 R6701 C5596 R5956 R6702 R6703 R6706 R6707 IC6700 R6321 R5575 R6515 R6709 R5576 R6322 R6516 R5577 R6323 R6517 6 4 1 3 Q6730 R6324 R6518 R5579 R6325 R6519 R6326 R6327 R6328 R6329 R5580 R6520 R5581 C012 R5584 R6330 R5585 R6331 C015 R5586 R6332 R5587 R5588 C018 R6337 R6338 R6720 R6339 R6721 R6723 R5590 R6530 R5591 R6531 R6725 R6532 R6726 R6533 R6727 R5594 R6340 R6534 R6341 R653...

Page 21: ...71 C1610 L1712 R2407 R1623 R1602 L1701 C1772 C1612 R1640 R1610 C1773 R2405 R1620 R1601 R1803 D2405 IC1640 L1621 R2409 D1750 R2413 R2408 R1624 C1770 R1628 R1611 L1622 R2414 R1625 R2411 R2406 R1642 R1621 R1614 Q1750 L1706 L1641 C1601 SC1002 R1770 R1707 R1034 R1028 R1016 D1712 R1776 R1751 R1670 R1044 L1702 L1704 C6105 C1622 SC2408 SC1050 R1801 R1712 R1702 R1039 D1668 D1671 SC2401 SC1007 R1774 R1709 R...

Page 22: ...9K SW1906 SW1907 SW1901A SW1903A SW1902A SW1905A SW1904A SW1907A SW1906A 4 1 K19CTRA 1 4 K19CTRB J1901 J1902 C1910 D1902 D1900 L1903 R1901 R1902 R1904 R1903 R1906 R1907 L1902 R1909 R1908 D1901 R1910 C1911 R1905 R1911 A30C5 CONTROL BOARD SOLDER SIDE PWB RC_LED PART SIDE PWB RC_LED A N8LF 1AA4B10N2480A_ A D3900 Q3901 A3900 1 6 K39K A30C5 PWB RC_LED SOLDER SIDE PWB RC_LED A N8LF 1AA4B10N2480A_ A A A ...

Page 23: ...1 3 Q6701 P6 P7 K8B DP42740 42 J4HF BLOCK DIAGRAM POWER LINES 15V 6 9 12 13 D6700 D1668 Audio Amp IC001 14 31 P FAIL AUDIO_POW 9V 3 2 IC1640 D1641 P FAIL 2 3 IC1620 7 Q6740 Q6741 P FAIL Q6700 D3 3V D3 3V REG_SW1N 4 5 USB1_PEN_N IC6600 IC6700 USB 3 2 4 IC1600 Q6742 Q6742 1 1V_AFE 1 8V D1613 P FAIL REG_SW1N Q1611 Q1610 5V IC6750 PC LED ON LED ON D1 8V D1 8V_DDR 3 3V_STBY D3 3V 1 2 5 6 4 D1 8V D1 1V ...

Page 24: ...Video2 LVDS Out Panel Unit Video data Clk LVDS I2C For PDP Digital Analog Tuner RF IN Key Switch Video2 Component Composite Video3 Component HDMI1 or DVI HDMI2 or DVI Audio ADC Power LED VBS DEMOD ADC I2C I2C I2C I2S DDR2 512Mbit 400MHz PC Audio or DVI Audio Audio Audio Audio PC D Sub OP AMP USB Light L R L R Sensor IF DDX L R I2C Video3 UART Debug CPU Micon 3 3V_STBY D3 3V 3 3V 5V D1 8V_DDR 1 8V ...

Page 25: ... 25 IC BLOCK DIAGRAMS IC001 Audio AMP ...

Page 26: ... 26 IC1600 IC1640 DC to DC Converter IC BLOCK DIAGRAMS CONT IC1620 DC DC converter ...

Page 27: ... 27 IC5650 IC5660 IC5900 Voltage detector IC5750 Flash Memory ...

Page 28: ...der Audio ADC Memory Interface Unit 0 MIF Memory Interface Unit Commom ADC 8VSB QAM NTSC BTSC A2K DEMOD Audio MUX uCONTROLLER ADC 8 IRR AFE Input Mux AFE Input Mux 3rd Generation TCON LVDS Output Audio DDX CLKGEN GPIO 12C Ctlr 0 12C Ctlr 1 UART0 UART1 UART2 USB SPI DVCXO PLL Audio Processing Unit H D M I M U X IC5500 Main Chip signal processor IC BLOCK DIAGRAMS CONT ...

Page 29: ... 29 IC6250 Voltage comparator IC5700 DDR Double Data Rate SDRAM ...

Page 30: ... 30 IC BLOCK DIAGRAMS CONT IC6500 IC6530 IC6560 Logic AND gate IC 6600 USB Protection ...

Page 31: ...Circuit No All 0V except 5V_STBY line Is the voltage to all lines supplied Is the voltage to 5V_STBY line supplied Is fuse open Check arround MAIN IC IC5500 Crystal X5500 Power Unit Check Power Unit Check Power Unit Diod Detected Voltage D1641 9V PowerFailureLine MAIN IC IC5500 D9pin D6700 5V D1613 5V D1668 AUDIO_POW TROUBLESHOOTING FLOW CHARTS ...

Page 32: ...00 A16pin Pb Terminal Pr IC5500 A13pin Pr Parts Around IC5500 AV3 only Component 480i 480p 720p 1080i 1080p Component 480i 480p 720p 1080i 1080p Check Line IC5500 PDP Panel RGB Parts Around IC5500 Screen Controller PDP Panel Wire K5LV To PDP Panel HDMI 1 2 only HDMI1 Terminal IC5500 HDMI2 Terminal IC5500 Parts Around IC5500 Trouble Shooting Video US1Y 42 J4HF Check Line Terminal 1pin R IC5500 B14p...

Page 33: ...17pin L B20pin R AV2 Terminal IC5500 A17pin L B19pin R AV3 Terminal IC5500 B17pin L A19pin R PC Terminal IC5500 B18pin L A18pin R Monitor Out only Line Line Check Line IC001 37pin IC5500 F1pin ACLK IC001 3pin IC5500 G4pin ADATA1 IC001 4pin IC5500 F2pin LRCLK IC001 5pin IC5500 L3pin BCLK Check Line Check Line IC6250 7pin L Monitor Out Terminal IC6250 1pin R Monitor Out Terminal Parts Q6250 Q6252 AV...

Page 34: ...ck Light cont BLON Video2 Audio A LVDS Out Panel Unit Video data Clk LVDS I2C For PDP 12V Digital Analog Tuner RF IN I2 C Back Light level PWM Key Switch UART Factory Video2 Component Composite Video3 Component HDMI1 or DVI HDMI2 or DVI DDX L R Audio ADC Power LED VBS DEMOD ADC I2 C I2 C I2 C DDR2 512Mbit 400MHz PC Audio or DVI Audio PC D Sub OPAMP USB Light Sensor IF I2 C HDMI3 or DVI Video3 Audi...

Page 35: ... than 1 are in pF 5 All capacitors are 50 WV rating unless oterhwise noted 6 Unless otherwise noted on schematic voltage reading taken with VOM from point indicated to chassis ground Voltage reading taken using color bar signal VHF channel 5 all controls at normal Line voltage at 120 volts Some voltages may vary with signal strength 7 Waveforms were taken with color bar signal and controls set for...

Page 36: ... 36 IC DIODE AND TRANSISTOR PIN LAYOUTS ...

Page 37: ...R1907 X SW1902A 1 2 3 4 K19CTR_1 S10B0722J SW1904 1 2 2 X K19CTRB 11 2 3 4 4 1 10GZ0 0 L1902 K19CTR_7 GND GND 1 10GJ 6 8KC R1902 GND GND 1 10GJ6 8KC R1903 1 10GJ220C R3914 1 10GZ0C R3912 GND TXXLBB006P Q3902 2SC3928A1SP 2SC3928A1RP GND GA1A2S100LY Q3901 1 2 3 X R3906 GND GND KZ0 1LZF C3900 UDZS6 2BG D3904 DZXLBXB6 2BG 02DZ6 2YG B4U20B03200 A3900 5 1 4 2 3 GND 1 10GJ100C R3903 K39K_4 X D3902 SPR 39...

Page 38: ...ypropylene T Tantalum K Ceramic H MT Composite P NP Electrolytic M MT Polypropylene RESISTOR Example 6 Y K 4 7 D 0 5 F 1 G 2 J 5 Value code K 10 Tolerance code M 20 Material code F Fusible Wattage rating N Metalized Carbon S Oxide Metalized Y Wire Wound C Solid D Carbon Film W Wire Wound June 2011 SMC Published in Mexico For parts or service contact Sanyo Manufacturing Corporation P O Box 2000 333...

Page 39: ... 6 3KK10MB D3 3V 1 10GJ10C R5514 B4L26B0740G L5503 D1 8V_DDR D1 8V_DDR X C5504 I2C0SCL I2C0SDA I2C0SDA I2C0SCL ACLK ADATA1 LRCLK BCLK SP_L SP_L D3 3V AUDIO_POW KK0 1GQ C008 KK0 1GQ C009 16KK0 1MN C005 1 10GZ0C R007 B4L26 B0700G L001 1 10GJ100C R006 1 10GJ100C R004 X C022 I2C0SDA I2C0SCL DDX_LO_L DDX_LO_R D1 8V 1 10GZ0C R6709 CL6700 D1 8V 1 10GJ10KC R6732 R6730 1 10GJ10KC 2SC3928A1RP Q6720 2SC3928A...

Page 40: ...R2405 AV1_CVBS X R1711 M_OUT_L 1 10GZ0 0 L6102 GND BL_ERROR K1004_21 KK1000GQ C6111 GND 1 10GZ0 0 L1641 I2C1SDA X IC1700 1 VOUT 2 VSS 3 VIN LINE_OFF GND L1710 B4L26B0740G X R1660 X C6112 GND_FLM AV3_PR 1 10GJ100C R6100 AV3_PB 1 10GZ0C R2400 KK4700GQ C1625 X K8C 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 1 10GZ0C R1043 AV1_L KEY_SW1 PC_AUDIOL K2401_2 5V_STBY 24 15V KSP_2 K1005_14 R1 R2 R3 W1 W2 W3 B4J12B14...

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