Pioneer APPLI-PRO DASIC User Manual Download

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Operations and Instruction Manual

Revised November 2011

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Summary of Contents for APPLI-PRO DASIC

Page 1: ...Operations and Instruction Manual Revised November 2011 ...

Page 2: ...PER 8 INSTALLATION of the CONTROL BOX 9 INSTALLATION of the CABLES 9 OPERATION 9 CALIBRATION SMALL SQUARE BALER 10 ROUND and LARGE SQUARE BALER 11 FORAGE HARVESTER BAGGER or SILO BLOWER 12 ADDITIONAL RATE CHARTS 13 CALIBRATION REMINDERS 14 ROUTINE SERVICE and MAINTENANCE 14 WINTER STORAGE 14 TROUBLE SHOOTING 15 PARTS BREAKDOWN 12 GALLON BASE UNIT 16 25 GALLON BASE UNIT 17 55 GALLON BASE UNIT 18 CO...

Page 3: ...5 gallons of water Appli Pro Basic 55G treats up to 440 tons with 55 gallons of water Simple design with reliable components The system has a strainer in the feed line and all nozzles have stainless steel insert tips Well suited for small operations Offered in two tank sizes 25 or 55 gallon TOOLS NEEDED FOR INSTALLATION AND SERVICE 7 16 Wrench and Sockets 1 2 Wrench and Sockets 9 16 Wrench and Soc...

Page 4: ...e of tank Tighten hose clamps Step 3 The gauge will need to be mounted in a location that is easily viewable from the operator s station Below are two options that the operator can use to mount the gauge that best suits their application system Option A Pump mounted gauge Attach gauge 002 2207P to fitting 003 TT12 on discharge assembly and tighten Gauge should be facing directly away from tank Att...

Page 5: ... Thread straight fitting 003 A3812 into both the removed tee and the one still on the pump assembly Step 2 Step 2 3 Attach gauge holder 001 4717B to the tee assembly by threading gauge into it Additional flat washers may be needed as spacers to ensure a tight fit Step 3 Step 3 Remove this section 003 A3812 003 A3812 ...

Page 6: ...TO MACHINE OR TRACTOR Note modification or fabrication may be needed for your specific machine MOUNTING to the BALER FORAGE HARVESTER or other MACHINE Locate a large enough flat area in which the tank can be bolted to the machine If there is not enough space you will have to fabricate one Please keep in mind the weight of the full tank Position so you can see the pressure gauge and be able to oper...

Page 7: ...ozzle body and screw then tighten screw 6 Repeat for remaining nozzle bodies one on each side of center Leave screw loose unit aligned Step 5 6 7 Measure the width of the area that you want to spray Divide it by five Place the two outside nozzles in from the outside edge by using this measurement Example The width of your round baler pickup head is 60 inches Divide this by 5 and you will get 12 in...

Page 8: ...cure both ends with hose clamps INSTALLATION OF NOZZLE BAR LOADING WAGONS Recommendation use 1 3 nozzles depending on swath pick up width Determine a location to mount the nozzle pipe over the pick up feed intake Make sure not to interfere with any moving pieces of the machine Note Modification or fabrication maybe needed for your specific machine The nozzle pipe can be mounted vertically or horiz...

Page 9: ... the applicator fill the tank with 5 gallons of water With control box connected to the applicator and the power cord hooked to the 12 volt battery we can start the test First flip on the toggle switch You might hear the buzzing of the motor Turn the dial on the control box until the gauge starts to climb By turning the dial clockwise the pressure will go up By turning the dial counter clockwise t...

Page 10: ...s and 55lbs and you will find the rate to be 9 3 ton hour Step 2 Look in the chart below for your determined ton hour The left column will tell you how many and of what size tip to use and the top row will tell you what PSI to run depending on the tip Treatable Tons Per Hour at 64 OZ per Ton 1 2 gal per Ton Qty Tip Size 15 PSI 20 PSI 25 PSI 30 PSI 1 XR11001VS 7 5 8 4 9 4 10 3 2 XR11001VS 15 0 16 9...

Page 11: ...Using the chart above cross reference 2 minutes with 1200lb and you will come up with 18 ton per hour Step 2 Look in the chart below for your determined ton hour The left column will tell you how many and of what size tip to use and the top row will tell you what PSI to run depending on the tip Treatable Tons Per Hour at 32 OZ per Ton 1 4 gal per Ton Qty Tip Size 15 PSI 20 PSI 25 PSI 30 PSI 1 XR11...

Page 12: ...70 216 180 153 144 117 108 99 90 81 77 72 68 63 59 57 54 20 400 300 240 200 170 160 130 120 110 100 90 85 80 75 70 66 63 60 Chart based on continuous feeding of machine Example It takes you 10 minutes to fill a wagon You weigh the wagon and determine you are making a 10 ton load Looking at the rate chart above you see that you are chopping at 60 ton hour Step 2 Look in the chart below for your det...

Page 13: ... Size 15 PSI 20 PSI 25 PSI 30 PSI 1 XR11001VS 15 0 16 9 18 8 20 6 2 XR11001VS 30 0 33 8 37 5 41 3 3 XR11001VS 45 0 50 6 56 3 61 9 1 XR11002VS 30 0 33 8 37 5 41 3 2 XR11002VS 60 0 67 5 75 0 82 5 3 XR11002VS 90 0 101 3 112 5 123 8 1 XR11005VS 58 1 65 6 73 1 80 6 25 Gallons Treat 100 Ton 55 Gallons Treat 220 Ton Treatable Tons Per Hour at 64 OZ per Ton 1 2 gal per Ton Qty Tip Size 15 PSI 20 PSI 25 PS...

Page 14: ...ently if required 2 Although the pump can run dry extended operation of a dry pump will increase wear Watch the inoculant level in the tank 3 Cover the electronic cab control box on open station tractors if left outside 4 Clean tank cap breather every 20 hrs or more frequently if required WINTER STORAGE 1 Thoroughly flush the system with water 2 Remove the filter bowl and run dry until the water h...

Page 15: ...lve on outlet stuck closed 4 Clean or repair check valve Pump does not develop enough output 1 Air leaks or clogs on inlet side 1 Tighten or clean filter bowl assembly 2 Electronic box out of adjustment 2 Refer to box adjustment page 3 Pump worn or dirty 3 Rebuild pump 4 Low supply voltage Pump requires 12v minimum 4 Check voltage at connection with voltmeter 5 Bad gauge 5 Gauge should read less t...

Page 16: ...WN 12 Gallon Base Unit Ref Description Part Quantity 1 Base 001 4707B 1 2 Tank Lid 6 with Breather 005 9022C 1 3 Tank 12 Gallon 005 9211 1 4 Tank Fitting 005 9100 2 5 Tank Breather 005 9022B3 1 6 Wire Harness 006 4575AS 1 4 1 3 5 2 6 ...

Page 17: ...ption Part Quantity 1 Base 001 4707B 1 2 Saddle Strap 001 4707A 2 3 Tank Strap 1 x 34 001 4402 2 4 Tank Lid 6 with Breather 005 9022C 1 5 Tank 23 x 25 Gallon 005 9022 1 6 Tank Fitting 005 9100 2 7 Tank Breather 005 9022B3 1 8 Wire Harness 006 4575AS 1 1 2 3 4 5 6 7 8 ...

Page 18: ...tion Part Quantity 1 Base 001 4707B 1 2 Saddle Strap 001 4707A 2 3 Tank Strap 1 x 34 001 4402 2 4 Tank Lid 6 with Breather 005 9022C 1 5 Tank 23 x 55 Gallon 005 9203 1 6 Tank Fitting 005 9100 2 7 Tank Breather 005 9022B3 1 8 Wire Harness 006 4575AS 1 1 2 3 4 5 6 7 8 8 ...

Page 19: ...x complete 030 0457 1 2 Control Box knob 008 0923 2 3 U Bracket 001 2012E 1 4 Pump lead 006 4583 1 5 Speed Control knob 006 2022A 1 6 Switch 006 2196 1 7 Crop Eye plug 006 7500Z 1 8 Speed Control inside 006 2022 1 9 Power Lead 006 4580C 1 NP Suction Cup Mount 001 2012SCM 1 5 1 4 2 7 3 6 8 9 ...

Page 20: ... Cap 003 DC12 1 5 Nipple 3 8 1 2 reducing 003 M1238 1 15 Drain Cap Washer 003 DCW12 1 6 Reducing bushing 1 2 1 4 003 RB1214 1 16 Drain Apt 003 DCA12 1 7 Pump 007 4120AS 1 17 Ball Valve 002 2212 1 8 Elbow MPT x 3 8 HB 003 EL3438 1 18 Bowl Filter 002 4313 1 9 Fitting 3 8 MPT x 3 8 HB 003 EL3838 1 19 Elbow MPTx3 8 HB 003 EL1438 1 10 Gauge 2 002 2207P 1 NP Gauge Holder 001 4717B 1 1 2 2 3 2 2 2 4 2 4 ...

Page 21: ... 1209VA 1 10 Tip Check Valve Only 004 1207 50 3 3 3 8 2 way Nozzle Body 004 1209VB 2 11 Quik Jet Washer 004 1207W 7 4 Bar Clamp 004 1209 3 12 Tip 004 XR11005VS 1 5 Cap Gasket Orange 004 1207J 3 13 Tip 004 XR11002VS 3 6 Cap Gasket Yellow 004 1207E 3 14 Tip 004 XR11001VS 3 7 Shut Off Cap 004 1207F 2 15 Box 008 9000 1 8 Cap Gasket Brown 004 1207K 1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 22: ... 8 x 1 Bolt Tank saddle holder 6 3 8 x 1 Bolt Mounting hardware 6 3 8 Fender washer Mounting hardware 10 3 8 Lock washer Tank saddle mounting hardware 10 3 8 Hex nut Tank saddle mounting hardware 10 12 Cable tie Hose and wires All products are trademarks of their respective manufacturers PIONEER brand products are provided subject to the terms and conditions of purchase which are part of the label...

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