Panasonic ANUJ3000 User Manual Download

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User’s Manual

LED UV Curing System Aicure SPOT Type

UJ30/35 Series

2011.9

｜

panasonic-electric-works.net/sunx

ARCT1F510E-2

Summary of Contents for ANUJ3000

Page 1: ...User s Manual LED UV Curing System Aicure SPOT Type UJ30 35 Series 2011 9 panasonic electric works net sunx ARCT1F510E 2 ...

Page 2: ... Never disassemble this product Disassembling this product could cause exposure to LED UV light causing eye damage or injury to the skin If there is a risk of the LED UV light being exposed to UV reflective light place the product inside a cover with proper reflectance and heat characteristics to block that reflected light When operating the controller set up the system so that the path of the LED...

Page 3: ... Not necessary Indicates that laser is operating at an invisible wavelength Indicates that laser is operating Warning indication 10 5 Not necessary Follow warning indication preventive measures Beam path 10 6 Not necessary Same as Class 3B for Class 1M Not necessary Same as Class 3B for Class 2M Terminate beam at end of effective length Specular reflection 10 7 No necessary items Same as Class 3B ...

Page 4: ...rning Turning ON the key switch enables the irradiation of LED UV light which turns on the irradiation warning indicator on the front panel of the controller If the LED connection cable is longer than 2 m or if the controller unit is installed in an invisible part of the equipment another warning indicator needs to be provided in a visible location around the LED head OUTPUT terminals 5V 23 and CO...

Page 5: ...EN standards are also included Warning labels in Japanese JIS Description Warning labels in Chinese GB standards If this product is used in China apply the labels shown below over the Japanese labels Warning labels in English IEC EN standards If this product is used outside Japan or China attach the labels shown below over the Japanese labels Description Warning mark Emission hole location indicat...

Page 6: ...y or inflammation to eyes and skin Always wear UV protective goggles and protective gear when using this product To avoid the risk of risk of injury or inflammation to eyes and skin Do not disassemble Never try to disassemble or modify this product To avoid the risk of generating abnormal heat or smoke Also disassembling the LED head may expose eyes and skin to LED UV radiation resulting in injury...

Page 7: ...ect this product to a power supply that is shared with equipment that includes an electric motor or other high power usages Use a separate power supply and make sure to provide a protection circuit e g a fuse Take care to prevent excessive static electricity accumulation If using multiple units of this product do not tie their AC adapters together in a bundle Otherwise the AC adapters may overheat...

Page 8: ...cumulative irradiation whichever is sooner Extent of Warranty In the event of any failure or defect in the product or non conformity of specifications due to the reasons solely attributable to the Seller Seller shall remedy such malfunctioning or defective product at its own cost in one of the following ways to be selected by SELLER i repair such product ii replace such product iii supply of repla...

Page 9: ...PURPOSE AS WELL AS LIABILITY FOR INCIDENTAL SPECIAL INDIRECT CONSEQUENTIAL OR OTHER DAMAGES RELATING TO THE PRODUCT Product EOL end of life Please understand that production of this product may be discontinued at any time for a variety of possible circumstances Note that repair services are not provided after a product is discontinued ...

Page 10: ... 4 Timing chart 20 1 Batch irradiation 20 2 Individual irradiation 22 7 External control 24 7 1 External input output control 24 7 2 Serial communication control 26 RS 232C terminal specifications 26 Communication specifications 26 Commands and responses 27 Command response format 27 Block check code BCC H L 27 Control commands 28 Support commands 28 Error codes 28 Data areas 29 7 3 Communications...

Page 11: ...maging the workpiece UV intensity stabilization UV intensity is kept constant even if the ambient or LED temperature changes Easy to install LED head At 12 mm dia by 50 mm len the LED is easy to mount on a jig Mounting the LED head in place reduces overheating and increases UV intensity No cooling fan enabling cleanroom use There is no need to deal with exhaust Programmable UV irradiation with fou...

Page 12: ...ty features Circuit breaks and short circuits of the LED head are automatically detected If the LED overheats due to high ambient temperature or other reason it turns itself off UV irradiation can be brought to an emergency by opening INPUT terminal INTERLOCK 11 on the rear of the controller Irradiation can also be stopped by short circuiting STOP 9 and COM 12 Detachable terminal blocks for extern...

Page 13: ...2 Part names and functions 3 Controller AC adapter 100 V AC power cable for use in Japan only Instruction Manual Optional parts sold separately LED head Standard lens Connection cable x1 ...

Page 14: ...3 Part names and functions 4 Front of the controller UV sensor option Rear of the controller AC adapter DC output indicator LED ...

Page 15: ... time replacement time settings and initial values and switches the display 9 Display unit Displays irradiation conditions intensity and time replacement time settings head temperature and initial values 10 Input output terminal block Connects a PLC foot switch or other external device 11 RS232C connector Connects a PC PLC or other external device with RS232C UJ35 only 12 AC adapter connector Conn...

Page 16: ...L 130 mm H 145 mm D but remember that the controller will have one or more LED heads attached during use The radius of the LED head connector cable should be no less than 33 mm otherwise the cable may become damaged Never place anything on top or below the controller or obstruct the ventilation openings in any way Otherwise overheating and burning may occur If using more than one controller do not...

Page 17: ...UJ6428 ANUJ6428 ANUJ6428 ANUJ6428 φ8mm 0 500 1 000 1 500 2 000 2 500 3 000 3 500 4 000 5 4 3 2 1 0 1 2 3 4 5 照射範囲 mm ＵＶ強度 mW cm 2 WD 10 WD 15 WD 20 WD 25 WD 30 WD 40 WD 50 ANUJ6420 ANUJ6420 ANUJ6420 ANUJ6420 φ10mm 0 200 400 600 800 1 000 1 200 1 400 1 600 1 800 2 000 7 6 5 4 3 2 10 1 2 3 4 5 6 7 照射範囲 mm ＵＶ強度 mW cm 2 WD 10 WD 15 WD 20 WD 25 WD 30 WD 50 ANUJ6426 ANUJ6426 ANUJ6426 ANUJ6426 φ6mm 0 1 0...

Page 18: ...00 1 000 1 200 1 400 1 600 1 800 2 000 4 3 2 1 0 1 2 3 4 照射範囲ｍｍＵＶ強度ｍＷｃｍ２ WD 10 WD 12 WD 15 ＡＮＵＪ６４５０Ｓ Length direction Width direction 0 2 000 4 000 6 000 8 000 10 000 12 000 5 4 3 2 1 0 1 2 3 4 5 照射範囲ｍｍＵＶ強度ｍＷｃｍ２ WD3 WD5 WD7 WD10 WD15 WD20 WD25 WD30 0 1 000 2 000 3 000 4 000 5 000 6 000 7 000 8 000 5 4 3 2 1 0 1 2 3 4 5 照射範囲ｍｍＵＶ強度ｍＷｃｍ２ WD3 WD5 WD7 WD10 WD15 WD20 WD25 0...

Page 19: ...n cable for the LED head into its connection port Plug the female side of the connection cable into the main unit Plugging in the wrong side the male connector could bend the connector pins or cause other issues 5 2 Connecting the LED Connecting the head Warning Warning Warning Warning LED head Connection cable Main unit side LED side Connection cable Connector Lens protector cap Connector Connect...

Page 20: ... the LED head can become very hot during irradiation For this reason do not touch the head directly with your hands during irradiation The rise in LED temperature depends on the duration of irradiation time and the interval between irradiations If the temperature increases beyond a certain point an alarm will be generated In the event of such overheating increase the size of the heat dissipation f...

Page 21: ...the controller two blocks of 12 pins are removable External control connectors 12 pin 2 MINI COMBICON Plug 12P Phoenix Contact MC 1 5 12 ST 3 5 Osada OS 85 12P Compatible wire stranded Tightening torque 0 22 Nm to 0 25 Nm Size Conductor section area AWG 24 to 16 0 2 to 1 25 mm2 6 to 7 mm Cover stripping length ...

Page 22: ... the AC adapter to a power socket after the controller is fully set up The supplied power cable is a 100 V AC cable for use in Japan 5 5 Power on operation To start up the controller insert the supplied power key into the power key switch and turn it clockwise When the power is turned on a beep will sound and the display will indicate startup status The display will then change to operation mode u...

Page 23: ...ed During irradiation The CH indicators of 7 seg flash during irradiation Green 7 seg display UV intensity modulation 0 100 LED replacement time 0 01 999 100 hrs CH of temp warning or error CH1 4 UV intensity setting 0 01 49 9 W cm2 Red 7 seg display Irradiation time Con 0 00 999 sec LED head temp 0 999TEMP Cumulative LED use 0 999 100 hrs Error code E00 E99 UV intensity setting 0 00 49 9 W cm2 Ap...

Page 24: ...ch again to confirm Note that if you use to decrease the setting below 0 0 sec the display will show Con At this setting irradiation will be continuous with no time limit 4 Completing settings After setting irradiation time and pressing SET the controller will return to Operation mode To continue settings for other channels repeat the procedure above from step 1 for each channel you wish to set It...

Page 25: ... signal Irradiation can be started externally using the INPUT terminals on the rear of the controller either START ALL or START1 4 1 Starting irradiation 1 Turn on the START signal Irradiation is activated under the conditions summarized below Irradiation starts when the start signal is switched from OFF to ON Duration is per timer setting Irradiation starts when the start signal is switched from ...

Page 26: ...g green will be displayed 3 Use to change the lifetime setting 4 Press the SET switch 5 The cumulative irradiation time is displayed red 6 Hold down to reset the value to 0 7 Press the CH switch to switch to other channels 8 Press the MODE switch to return to display of irradiation information To cancel a change press the MODE switch The display will return to showing irradiation information and t...

Page 27: ...ed hold down the SET switch 5 The intensity setting value green is displayed 6 Use to change the intensity setting value to 7 Press the SET switch 8 The intensity setting value green and intensity measurement value red are displayed 9 Press the EMISSION switch to start irradiation and begin the UV intensity measurement The irradiation modulation and measured intensity value W cm2 are displayed 10 ...

Page 28: ...tch 5 The intensity measurement value green is displayed 6 Use to change the intensity setting to the desired value 7 Press the SET switch 8 The intensity measurement value red is displayed 9 Press the SET switch 10 The intensity setting value green and intensity measurement value red are displayed 11 Press the EMISSION switch to start irradiation and begin calibration When calibration is complete...

Page 29: ...ed Switching between READY BUSY signal 1 Use to switch between A READY b BUSY 2 Press the SET switch will be displayed Switching the buzzer ON OFF 1 Use to switch between buzzer ON OFF 2 Press the SET switch will be displayed Exiting from default settings mode 1 Hold down the SET switch to switch to operation mode Restoring default settings all settings are restored to their initial default values...

Page 30: ...ller are processed in batch irradiation mode Preparation of batch irradiation READY All is ON 2 Batch irradiation start Press EMISSION button in front of the controller or turn on START ALL input signal on the backside Batch stop Press EMISSION button during irradiation or turn on STOP input on the backside Batch timer irradiation ...

Page 31: ...Operation modes 21 Continuous Con batch irradiation ...

Page 32: ... irradiated Preparation of individual irradiation READY 1 4 applicable to each CH is ON 2 Individual start Turn on START 1 4 input signals on the backside of the controller Batch stop Press EMISSION button during irradiation or turn on STOP input on the backside Individual timer irradiation Continuous Con individual irradiation ...

Page 33: ...y 3 for irradiation READY1 4 ON when the corresponding CH is ready for irradiation Note that even if the CH is not selected on the front of the controller if the channel is ready 3 for irradiation the signal will be ON BUSY1 4 ON while irradiation is in progress on the corresponding channel 3 Irradiation ready state The INTERLOCK input on the rear of the controller is set to ON Irradiation conditi...

Page 34: ...ng signal 7 TYPE Chg3 Product type switching signal 8 UV CHECK UV intensity control mode signal UJ35 only 9 STOP Irradiation stop signal Error reset 10 START ALL CH1 CH4 irradiation start signal 11 INTERLOCK Interlock normally ON 12 COM Common terminal for input output signals OUTPUT Pin No Signal name Description 13 READY ALL ON when irradiation is ready to start 14 READY1 BUSY1 ON when CH1 irrad...

Page 35: ... type switching table Type No Pin No 7 Pin No 6 Pin No 5 Remark 0 OFF OFF OFF Product type switching is enabled when all pins are off 1 OFF OFF ON 2 OFF ON OFF 3 OFF ON ON 4 ON OFF OFF 5 ON OFF ON 6 ON ON OFF 7 ON ON ON When an external signal is on the product type set by the external signal has priority The green display will show a flashing period Irradiation intensity and irradiation time sett...

Page 36: ...a SD 2 2 RD Send data Receive data RD 3 3 SD Receive data Unconnected 4 4 Unconnected Signal ground SG 5 5 SG Signal ground Unconnected 6 6 Unconnected Unconnected 7 7 Unconnected Unconnected 8 8 Unconnected Unconnected 9 9 Unconnected Communication specifications Interface RS232C Communication method Half duplex Synchronization Asynchronous communication method Transmission medium 3 core shielded...

Page 37: ...speed data lengths and parity When a response with instead of stored is received it indicates that the command has not been processed correctly Check the communication error code stored in the response to identify the error Command response format Command message Block check code BCC H L Binary hexadecimal 00 FF ASCII encoded To improve the reliability of transmission data this encoding enables er...

Page 38: ...ormal response message Response Error 21H Error response message Terminator CR 0DH End of the message No Command name Code Description Support 1 Data area read RD Reading from data area 2 Data area write WD Writing to data area Error code Error name Descriptions and troubleshooting 40H BCC error The command data caused a BCC error Troubleshooting Check the BCC code and resend the data 41H Format e...

Page 39: ...External control 29 Data areas ...

Page 40: ...External control 30 7 3 Communications address map Addressforreading 1 address 16bits ...

Page 41: ...External control 31 ...

Page 42: ...External control 32 ...

Page 43: ...External control 33 ...

Page 44: ...en up to one million times If you rewrite to memory frequently you may only be able to execute data settings so write only the final data to memory Data operation and memory inputs and commands are accepted at any time but during operation they will be reflected only after the controller returns to standby mode Note however that changes to replacement time and cumulative irradiation time settings ...

Page 45: ...External control 35 ...

Page 46: ...External control 36 ...

Page 47: ...External control 37 ...

Page 48: ... Data confirmed by the setting address will be written to memory when the controller is powered OFF Data confirmed by the memory address will be written to memory and be retained even after the controller is powered OFF Note Memory can be rewritten up to one million times If you rewrite to memory frequently you may only be able to execute data settings so write only the final data to memory ...

Page 49: ...External control 39 7 4 Setup tool application for UJ35 Operation from a PC Application can be downloaded from the web Compatible with Windows XP Windows Vista and Windows 7 ...

Page 50: ... with current settings Save as A Creates new data file with current settings Exit X Quits the application 2 Communication Online Enables use of UV CHK mode and AUTO mode Offline Sets Aicure UJ35 offline when application is open Batch Download UJ PC Reads all data from UJ35 controller into computer Batch Upload PC UJ Writes existing settings data from computer to UJ35 controller Set Port Selects th...

Page 51: ...tart 2 Switch Display Switches the display mode of the controller Settable only when UJ35 controller is online SEC For display of irradiation intensity and time TEMP For display of head temperature 100hrs For display of lifetime setting and cumulative irradiation time 3 INTERLOCK Locks and unlocks the UJ35 controller settings Settable only when UJ35 controller is online INTERLOCK OFF Switches inte...

Page 52: ...ation time setting operation and reverts to the original settings Settings 2 1 Set MODE To switch the mode of the controller While changing mode settings the modes TEMP OUTPUT and Buzzer OFF are highlighted TEMP Switches head temperature display between C F OUTPUT Switches external output signals between READY BUSY Buzzer OFF Switches the buzzer ON OFF for each operation Read Reads the MODE settin...

Page 53: ...s are being entered Type Change is highlighted Lower graph orange bar irradiation enabled timing gray bar irradiation disabled timing TYPE 0 7 Selects particular TYPE 0 7 for setting and read out CH 1 4 Selects particular TYPE CH 1 4 for setting and read out UV PWR 0 100 For each STEP 1 10 enter UV strength 0 100 or display values read from UJ35 controller TIME 0 0 999 CON For each STEP 1 10 enter...

Page 54: ...d life to when replacement is necessary ERROR No When an error occurs error number is displayed Total Irradiation time h Shows cumulative time that LED head has been ON CH SELECT Uploads CH selection to the UJ35 controller BUSY ON OFF Indicates BUSY ON OFF status of each channel READY ON OFF Indicates READY ALL ON OFF status Also indicates READY ON OFF status of each channel START Starts irradiati...

Page 55: ...e measured can be changed during measurement Measured value W cm2 Shows measured value in real time Write Uploads UV entered strength to UJ35 controller Low Range Sets measurement range to 0 00 9 99 W cm2 High Range Sets measurement range to 0 0 49 9 W cm2 START Starts irradiation on the selected CH STOP During irradiation performs emergency stop 2 Calibration For the selected TYPE corrects the UV...

Page 56: ...ove the LED head and the connection cable from the connector and check the wiring Time warning When the warning time is reached in operation mode during irradiation 100hrs units indicator will start to flash and the ALARM external output signal will be turned ON After the time warning is detected 100hrs will continue to be displayed until the cumulative time head management item is reset Time warn...

Page 57: ...ort circuit of the LED head was detected during irradiation CH1 4 E40 LED temperature error The LED head temperature reached an abnormal level CH1 4 E50 LED time error The cumulative time of the LED has reached the set replacement time CH1 4 E60 STEP1 calibration error CH1 4 E61 STEP2 calibration error CH1 4 E62 STEP3 calibration error CH1 4 E63 STEP4 calibration error CH1 4 E64 STEP5 calibration ...

Page 58: ...d is short circuited an error signal will be output and an error screen displayed 3 If the LED head temperature becomes excessively high a warning signal will be output with a warning screen displayed 4 If 5 V and GND are shorted by mistake during external terminal connections the 5 V circuit will stop operation When the short circuit is removed the controller will automatically recover Note howev...

Page 59: ... head temperature C or F units switchable cumulative time error codes UV intensity UJ35 Small 7 seg LED display Modulation replacement time UV measurement modulation UJ35 calibration measurement UV intensity UJ35 LED head temperature display Displays LED temperature of each head Format Parallel I O RS 232C 1 Parallel I O Ext input Individual irradiation irradiation stop all irradiation interlock U...

Page 60: ...stimated life of light source 20 000 hrs at 60 C LED temperature inside head Operating temperature humidity range 5 to 35 C 30 to 85 RH at 25 C no condensation Storage temperature humidity range 10 to 60 C 30 to 85 RH at 25 C no condensation 385 nm head Item ANUJ6174 ANUJ6175 Spot diameter φ3mm φ4mm φ6mm φ8mm φ10mm Lenses Lens model ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 ANUJ6420 UV intensity mW cm2 ...

Page 61: ... cm2 7500 6400 2800 1600 550 Working distance 10mm 12mm 20mm 25mm 30mm Light source Max output 660 mW wavelength 365 5 nm Class 3B LED Estimated life of light source 20 000 hrs at 60 C LED temperature inside head Operating temperature humidity range 5 to 35 C 30 to 85 RH at 25 C no condensation Storage temperature humidity range 10 to 60 C 30 to 85 RH at 25 C no condensation 385 nm head Item ANUJ6...

Page 62: ...level communication proprietary format 9 600 bps Power supply voltage 8 1 to 13 2 V DC Power consumption 30 mA Operating temperature humidity range 5 to 35 C 30 to 85 RH at 25 C no condensation Storage temperature humidity range 10 to 60 C 30 to 85 RH at 25 C no condensation Connector mini DIN connector TECHNICAL DENSHI D6 175J 201 Weight Approx 220 g Body sensor head 2 m connection cable Approx 3...

Page 63: ... SENSOR ANUJ3800 LED head ANUJ6172 6162 Connection cable ANUJ6220 Standard lens Rod lens Sylindrical lens ANUJ6467 ANUJ6467 Side view lens Cable length Cable length ANUJ6173 6163 ANUJ6170 6174 6160 6164 ANUJ6171 6175 6161 6165 M6 5mm D 2 M4 5mm D ...

Page 64: ...ANUJ6174 6164 385 nm head 1 φ12 L120 mm head cable length 130 mm 385 nm ANUJ6175 6165 1 For connection to a controller a connection cable is needed sold separately 2 Connects directly to the controller 3 Lenses Name Description Product number φ3 ANUJ6423 φ4 ANUJ6424 φ6 ANUJ6426 φ8 ANUJ6428 Standard lens φ10 ANUJ6420 φ6 angle 90 ANUJ6426SV φ8 angle 90 ANUJ6428SV Side view lens φ10 angle 90 ANUJ6420...

Page 65: ...duct number UV sensor Special UV sensor for UJ35 controller ANUJ3800 100 to 240 V AC adapter AC adapter Included cable is 100 V AC ANUJ6802 200 V AC power cable 200 V power cable for ANUJ6802 ANUJ6803 Mounting bracket Split type ANUJ6804 Goggles UV protective goggles ANUP5001SG ...

Page 66: ... attaching a lens unit take care to prevent any dirt or other foreign substance from getting inside Do not touch the lens with bare hands If you touch the lens or if the lens becomes dirty clean the lens by wiping with a soft cloth dipped in alcohol 12 3 Fitting the mounting bracket １ Insert the LED head into the mounting bracket ２ Tighten the 2 torque screws to fix the LED head Tightening torque ...

Page 67: ...ion error The LED was disconnected during irradiation It is possible that the connection cable or LED head was broken Reset the error status check the connection of the cable and LED head with the channel in question and replace them if necessary LED wire broken LED circuit opening was detected during irradiation The current detection was stopped during irradiation It is possible that the connecti...

Page 68: ...Manual revision history 58 Manual No Issued Revision Details ARCT1F510E 2010 05 Initial version ARCT1F510E 1 2010 10 2nd edition ARCT1F510E 2 2011 9 3rd edition ...

Page 69: ...Please contact ASCT1F510E 2 Specifications are subject to change without notice Printed in Japan ...

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