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Summary of Contents for 415.162180

Page 1: ...own to the State of California to cause cancer birth defects or other reproductive harm Parts Assembly Safety Rules Use and Care Troubleshooting Read and follow all Safety Statements Assembly Instructions and Use Care Directions before attempting to assemble and cook Some parts may contain sharp edges especially as noted in these instructions Wear protective gloves if necessary Assembly Questions ...

Page 2: ...hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Installation Safety Precautions Use grill only with L...

Page 3: ...epair specialists who have access to over 4 5 million quality parts and accessories That s the kind of professionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 Sears Installation Service For Sears professional instal...

Page 4: ...ngRing 4157145 ControlKnob 4154559 ValveCtip 4151043 1 4 20xl 1 4 CardageBolt 4080615 STD532512 1 4 20WingNut 4080221 STD541625 Key Otv 27 2 28 1 29 1 30 4 31 1 32 5 33 1 34 1 35 1 36 2 37 38 39 40 41 42 43 44 2 45 2 46 47 48 49 50 51 52 Part 10 24x1 1 4 CarriageBolt 4080074 TankWire 4151019 V bar 4500327 End Cap 4080065 SideShelf 4154372 10 12xl 7 8 Wing Screw 4080096 ToolHolder 4154376 Sidebumer...

Page 5: ...44 43 J 49 41 42 35 39 37 7 25_ 45 45 7 v _25 47 30_ 32 31 21 33 5 4 10 463845504 5 ...

Page 6: ...eandattachwithcarriagebolts andplasticwingnuts Usetopholesonleft side DO NOTFULLYTIGHTEN Insertmidshelfwireintoholeson insidesof legs longwirestowardleft side Fullytightencarriage boltsandplasticwingnuts 5 Qty 8 4 Qty 8 LegAssembly 4 Longmidshelf wire to leftside _Base 6 463845504 ...

Page 7: ... 2 Insertwheel hubcap assembliesinto bottomholesonleft legs Securebeneathbasewithhitchpins Seeinsetbelow Push legextendersintorightlegs Qty 2 Wheel Hubcap Assembly 7 _Leg Extender with hitchpin inaxle bolt 463845504 7 ...

Page 8: ...lowerfront panelstogether Insertthe two pinsonlowerpanelintoholesin front of cartbase Snapthe upperpaneloverthe midshelf wire UpperFrontPanel LowerFrontPan_ Upperpanel snapsonto midshelf wire 8 463845504 NOTE Rearview of cart Wheels are to right side ...

Page 9: ...endwireslightlyto insertoppositeend Hookouterwiresof condimentwireintoholesin upperpanel rotatecondimentwiredown andinsert remainingwiresintoholesinfront of lowerpanel NOTE Rearview of cart Wheels are to right side Condiment Wire NOTE front view of cart Wheels are to left side 463845504 9 ...

Page 10: ...ghten Insertcarriageboltsthroughcontrolpanelbracketandfront holesin supportbar Securewithplasticwingnuts Fullytightenmetalwingnuts Press controlknobsontovalvestems Insertendsof tankwireintoslotsoneachsideoftank holein base Leantank wiretowardmidshelf 5 Qty 2 26 Qty 2 25 27 p n4080615 p n4080074 Qty 2 Qty 2 _ n4080615 GrillBottom ControlPanel Assembly 10 463845504 p n 4080615 27 pin 4080074 FrontHo...

Page 11: ...own belowandsecurewithfour wingscrews Position tool holderonto leftfront legand securewithtwo carriageboltsandplastic wingnuts Usethetwo outerholes Do not usethe middlehole Place V barintogrill bottom restingonsupports at eachend 5 Qty 2 4 Qty 2 32 Qty 4 _4 EndCap _l Holder i i 5 SideShelf V bar 4 32 463845504 11 ...

Page 12: ...utdo notfully tighten Insertsideburner valveinto burnertube andsnapvalvecup intobody Notepropertube to valve engagement infigure A Onceproperengagement is made fully tightenmetalwing nutbeneathburner Attachsideburnerignitorwire longwirebehindcontrolpanel to electrodebeneathsideburner SeefigureB Press sideburnerknobfirmlyontosideburnervalveand placesideburner grateontobody Sideburner Frame Sideburn...

Page 13: ...o grillbottomwith hingepinsandhitchpins Removewingnut from temperature gauge insertgaugeintobezel then intohole ingrill lid Securewithwingnut Qty 2 _5 p n 4156513 Qty 2 _Temperature Gauge _Bezel jF GrillLid Temperature GaugeWingNut _J 45 p n4156513 463845504 13 ...

Page 14: ...nstallthe sixC sizebatteriesas indicatedinsidebatterycompartment Replacebatterydoorandscrews Note Twoextra bulbsare containedinsidethe bulb holders attached to the bottomof the handle Bulb Grill Night_M Holder _ L 2_ jNight LightHandle Loft Bulb Holder RightLamp Assembly LeftLamp Assembly CAUTION To prevent a shorting condition make sure thelamp assemblies are fully insertedinto grill lid Screw Gr...

Page 15: ...esintotopholes in sidesof grillbottom InsertupperSwingAway pivotwiresintomiddle holesinsidesof grilllid InsertupperSwingAway legwiresintoloopson sideof lowerSwingAway Place cookinggrateontograterestsin grillbottom NOTE Backsof SwingAways shouldbe pointingupward J PivotWire UpperSwingAway J LowerSwingAway CookingGrate 463845504o15 ...

Page 16: ...eclip InsertAAAbattery endfirst intoignitionmodule thentwist ignitorbuttonontomodule Tankcollaropeningmustfaceto frontof cart once tank is attached Failureto installtankcorrectlymayallowgas hoseto be damagedinoperation resultinginthe riskof fire Collar LPTank Sold Separately LP GASTANKIS SOLDSEPARATELY Fillandleak check tankbeforeattaching to grill andregulator SeeUseand Caresectionfor instruction...

Page 17: ...lockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LPTankValve l t SafetyCap RetainerStrap LP Liquefied PetroleumGas LP g...

Page 18: ...must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush s...

Page 19: ... trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department LeakTesting Valves Hose and Regulator 1 Turn all grill control knobs to OFF 3 Be sure regulator is tightly connected to LP tank Completely open LP tank valve by tu...

Page 20: ...l is hazardous Never operate grill with LP tank out of correct position specified in assembly instructions Always close LP tank valve and remove coupling nut before moving LP tank from specified operation position Safety Tips Before opening LP tank valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP tank valve Never move grill whilein operation or ...

Page 21: ... to light Be sure burner lights and stays lit 4 If burner does not light turn knobs to _ wait 5 minutes try again 5 Once left burner is lit turn right knob to O to light right burner 6 If ignitor does not work wait 5 minutes then follow match lighting instructions After Lighting Turn knobs to HI position for warm up Do not warm up grill with knobs on _ ignite position Knobs and handle will become ...

Page 22: ... grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plated wire grates Wash grates and V bar with concentrated grill cl...

Page 23: ...e sure water comes out of all burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged If any largecracks or holes are found replace burner If grill is to be stored coat burner lightlywith cooking oil Wrap in protective cover to keep insects out If not storing grill after cleaning hold burner at an ang...

Page 24: ...at thermometer to determine when the food is done Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultryfrom ready to eat foods to avoid cross con...

Page 25: ...2rain per lb Med 22 28 rain per lb Well done 28 32 rain per lb Well done 15 20 rain Well done 45 90 rain Well done 18 23 rain per lb 12 15 rain Ham 5 lb fully cooked Lamb Chops 1 2 Poultry Chicken 2 1 2 to 3 1 2 Ibs Chicken halved or quertered Turkey Seafood Steaks 1 thick Fillets 6 8 oz Shrimp large orjumbo Venison Steak 1 thick Burgers 1 2 Roast 34 Ibs V_etables Baking Potato whole Onions whole ...

Page 26: ...lyinstructions Suddendropingas Outof gas Checkfor gas inLPtank flowor low flame Excessflowvalvetripped Turn offknobs wait30secondsandlightgrill Ifflamesarestill low turn off knobsandLPtankvalve Disconnect regulator Reconnect regulatorand leaktest Turnon LPtankvalve wait30secondsand then lightgrill Flamesblowout Highorgustingwinds Turn frontof grillto facewindor increase flameheight Lowon LPgas Ref...

Page 27: ...ing If nosparksare generatedwith new batteryandgoodwire connections module is faulty Are output connectionsonand tight Are output connectionsonand tight If possible observe grill indark location Operateignition systemandlookfor arcingbetween outputwiresandgrill frame All sparkspresentbut weakorat slowrate Hasmoisture accumulated on electrodeand orin burnerports Inspectelectrodesfor cracks Installb...

Page 28: ...nics call or go on linefor the locationof your nearest Sears Parts Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com Topurchasea protectionagreement U S A or maintenanceagreement Canada on a productservicedby Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 6427 Au Canada p...

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