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HUAWEI TECHNOLOGIES CO., LTD.

FusionCol8000-E400 Modular Indirect 

Evaporative Cooling System 

Quick Guide

Issue: 03
Part Number: 31500EVS

Date: 2021-04-07

Summary of Contents for FusionCol8000-E400

Page 1: ...HUAWEI TECHNOLOGIES CO LTD FusionCol8000 E400 Modular Indirect Evaporative Cooling System Quick Guide Issue 03 Part Number 31500EVS Date 2021 04 07 ...

Page 2: ...he preparation of this document to ensure accuracy of the contents but all statements information and recommendations in this document do not constitute a warranty of any kind express or implied Only qualified or trained technical personnel are allowed to perform operations on the device Operation personnel should understand the composition and working principles of the smart cooling system and lo...

Page 3: ...on bolt M16x150 sealing putty tapping screw color swatch Optional components Motorized damper air exhaust air supply rainproof canopy and electric heater components Engineering purchase Water pipe Spray water refill pipe G 3 4 inch inner screw thread DN20 Spray drainpipe G 1 1 2 inch inner screw thread DN40 Condensate drainpipe G 1 inch inner screw thread DN25 Cable Power cable 3 x 120 mm L1 L2 L3...

Page 4: ... capacity of the ground be greater than or equal to 500 kg m2 1 Determine the location of concrete platforms according to the site space and equipment dimensions Mark the reference points of concrete platforms using an ink fountain and measuring tape When marking the mounting positions for concrete platforms ensure that the four lines form a rectangle When the equipment is installed indoors it is ...

Page 5: ...4 Combined Installation 1 FusionCol8000 E 2 Concrete platform Unit mm 2 Connect the steel hoisting ropes and hoist the equipment onto the concrete platforms ...

Page 6: ... Secure the equipment to the concrete platforms using right angle brackets Grounding the FusionCol8000 E 3 2 Before the installation remove the tinfoil from the ground lugs Method 1 Installing a Ground Lug ...

Page 7: ...ements 1 The water pipes are connected using thread connectors The threaded joints must be sealed with sealing tape or thread adhesive 2 Clean the external water pipes before connecting them to the water inlet and outlet pipes 3 Connect the water inlet and outlet pipes of the FusionCol8000 E using thread connectors When connecting the water pipes do not exert excessive force to prevent damage to t...

Page 8: ...ic heating belt 3 Water refill pipe 4 Drainpipe The end needs to be connected to the utility drainpipes 5 Soil 5 Wrap the electric heating belt distance 27 mm before wrapping the thermal insulation foam The thermal insulation foam must be able to withstand a temperature higher than 200 C 5 Installing Air Ducts Installing a Supply Air Duct Dimensions of reserved holes on the equipment The supply ai...

Page 9: ...8 1 Install flanges on the supply air vent 1 Foolproof notches Install flanges according to the foolproof notch positions shown in the figure ...

Page 10: ...rn air duct needs to be prepared by the customer based on the site requirements The air duct in the figure is for reference only The horizontal section is secured using five M6x12 screws and the vertical section is secured using three M6x12 screws Unit mm 2 Install the supply air duct ...

Page 11: ... power cables and ground cables must comply with local national standards 2 After connecting power cables and checking cable connections use sealing putty to fill in the gap between the cables and the cabinet as shown in the right figure and the sealing putty can be obtained from the fitting bag 1 Paper protective film 2 Sealing putty mandatory ...

Page 12: ...7 Port 2 for reporting common alarms N A Indoor side supply air damper U feedback 8 Port 2 for reporting common alarms N A Indoor side supply air damper Y control Side cabling Bottom cabling Optional Connecting Signal Cables Signal cable terminal using X501 as an example The left figure shows the arrangement of signal cable terminals X502 and X504 If a water sensor rope type is connected to the ou...

Page 13: ...ect the IN port on the first T H sensor outside the cabinet to the RS485 12V port on the main control board 2 Connect the OUT port on the T H sensor outside the cabinet to the IN port on the next T H sensor outside the cabinet in series 3 Set the DIP switches on the T H sensors Each smart cooling product supports a maximum of twelve T H sensors outside the cabinet including a maximum of six cold a...

Page 14: ... rainproof canopies 1 to 4 2 Attach rubber strips to the frame of the screws securing the unit in the sequence from 1 to 2 and then secure rainproof canopies 1 and 2 to the unit using nine M10x25 screws as shown by 1 in the figure on the right 3 Install the water retaining sheet metals under the rainproof canopies 1 and 2 4 Attach rubber strips to the frame of the screws securing the unit in the s...

Page 15: ...npipe and ensure that the temperature sensor probe is closely attached to the drainpipe 7 Use silicone sealant to seal the gaps between the heating belt cables pipe and wall panels 8 Hold down the SET button on the electric heater controller for 2s Within 10s press and to set the parameter to 5 C and press the SET button to save the setting Connect one end of the cable cross sectional area 3 x 1 5...

Page 16: ...toring factory settings 8 FE_2 port MAC_CAN teamwork 9 CAN_OUT port CAN teamwork and RS485 monitoring cascading 10 COM FE port Connects a monitoring communications cable 11 DP port Connects to the display 1 Crimp a network cable PIN Color FE_1 and FE_2 CAN_IN and CAN_OUT RS485 12V Port COM FE Port FE Monitoring 1 White and orange FE TX RS485 T RS485 HT FE TX 2 Orange FE TX RS485 T RS485 HT FE TX 3...

Page 17: ...ns cables Networking Teamwork Monitoring Protocol CAN Modbus RTU Connect the COM FE port on the main control module of the last smart cooling product in each group to the RS485 port on the host CAN Teamwork FE Monitoring Networking Teamwork Monitoring Protocol CAN Modbus TCP SNMP Customers can purchase Huawei s switch and NetEco for the monitoring system ...

Page 18: ...onnect the COM FE port on the main control module of the last smart cooling product in each group to the RS485 port on the host MAC_CAN Teamwork FE Monitoring Networking Teamwork Monitoring Protocol MCA_CAN Modbus TCP SNMP Customers can purchase Huawei s switch and NetEco for the monitoring system ...

Page 19: ...18 Removing Compressor Fasteners 7 1 7 Removing the Compressor Fasteners Air Filter Protective Cover Desiccant Bags and Elastic Cords Removing Desiccant Bags 7 2 ...

Page 20: ...rotective Cover 7 3 Push the air filter on the air return side upward obliquely remove the air filter from the slot and remove the protective cover from the air filter Secure the air filter Removing Elastic Cords on the Floats 7 4 ...

Page 21: ...ends No open or short circuit or incorrect connection occurs in electrical loops The power cables signal cable teamwork control cable and the T H sensor cable for the smart cooling product are connected as required The rated specifications of the upstream general switch meet the maximum current requirement All cables connectors and screws are secured Devices are properly grounded Passed Failed Wat...

Page 22: ...ddress The communications addresses of the two smart cooling products connected to the same NMS must be different FE Monitoring Modbus_TCP Protocol c Set RS485 monitoring grouping For scenarios without grouping set this parameter to Enable for the last device For scenarios with grouping set this parameter to Enable for the last device in each teamwork control group a LAN settings On the home scree...

Page 23: ...s Teamwork function Enable Enable Enable Enable Networking mode CAN network CAN network CAN network CAN network The networking mode set on the screen must be consistent with the actual networking mode FE network FE network FE network FE network Number of systems in this group 8 The value ranges from 1 to 32 Number of running systems in this group 6 The value ranges from 1 to the number of units in...

Page 24: ... home screen Enter Bar code and Verification code and tap Generate PWD Enter the generated startup password on the screen of the equipment Go to step 2 1 First startup flowchart 2 Wizard startup flowchart Tap Enter The screen turns to Wizard Startup Success Success Success Spray system commissioning Exhaust fan commissioning Cooling system commissioning Indoor fan commissioning Start End Precautio...

Page 25: ...e the water pan and bottom plate is cleaned up Passed Failed The air filter is correctly installed according to the air flow direction marked on the frame Passed Failed Condensate water in the water pan is drained smoothly Passed Failed All maintenance doors are closed Passed Failed 11 Checking After Commissioning Huawei Technologies Co Ltd Huawei Industrial Base Bantian Longgang Shenzhen 518129 P...

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