Honeywell Series 3000 MkIII User Manual Download

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Technical Manual

Series 3000 MkIII
Gas Detector

Summary of Contents for Series 3000 MkIII

Page 1: ...Technical Manual Series 3000 MkIII Gas Detector ...

Page 2: ...nce plus the transmitter inductance Li must be less than or equal to the La or Lo on the barrier The barrier must be located in the non hazardous area Barrier enclosure must meet requirements of ANSI ISA S82 for use in non hazardous or Class I Division 2 Groups A B C and D hazardous locations Use a UL listed or NRTL approved dust tight enclosure and conduit fittings appropriate for environmental p...

Page 3: ...roduct or property damage Note Identifies useful additional information Every effort has been made to ensure the accuracy of our documents however Honeywell Analytics can assume no responsibility for any errors or omissions in our documents or their consequences Honeywell Analytics greatly appreciates being informed of any errors or omissions that may be found in the contents of any of our documen...

Page 4: ...2 Zeroing and span calibration of Hydrogen Sulfide sensors 22 8 2 3 Zeroing and span calibration of Ethylene Oxide sensors 22 9 Display and user interface 23 10 Monitoring mode 25 11 Review mode 25 12 Menu mode 25 12 1 Menu mode operation table 26 13 Detector fault warning message display 27 13 1 Detector fault warning operation 27 13 2 Reflex cell fault diagnosis 27 14 General maintenance 28 14 1...

Page 5: ...tter The output from the transmitter is an industry standard 2 wire 4 20mA loop sink suitable for connection to a wide range Honeywell Analytics or 3rd party control equipment PLCs 4 1 Product overview The Series 3000 MkIII detector comprises of the main parts shown below Terminal Module Locking Screw Cover Seal M20 or 3 4 NPT cable conduit entry x2 Transmitter Enclosure Weatherproof Cover Sensor ...

Page 6: ...1 Pipe mounting bracket The optional pipe mounting bracket part number SPXCDMTBR allows mounting of the Series 3000 MkIII transmitter to a mounting pipe horizontal or vertical of diameter 20 0 80 0mm 0 8 3 1 4 4 2 Sunshade Deluge Protection The Sunshade Deluge Deluge Cover P N SPXCDSDP is an optional accessory that may be fitted to the integral mounting plate This accessory is designed to protect ...

Page 7: ...erproof cover is supplied for bump test purposes only see section 14 1 for further details 4 4 6 Collecting cone The collecting cone part number S3KCC can be used to assist in the detection of non sticky gases that are lighter air i e Hydrogen only It is simply fitted in place of the weatherproof cover ...

Page 8: ...ted or NRTL approved dust tight enclosure and conduit fittings appropriate for environmental protection in Class II Division 2 Groups F and G and Class III hazardous locations To reduce risk of ignition of hazardous atmospheres conduit runs must have a seal fitting connected within 18 inches of the enclosure To reduce the risk of ignition of hazardous atmosphere de classify the area or disconnect ...

Page 9: ...esting and servicing Consider how escaping gas may behave due to natural or forced air currents Note The placement of detectors should be determined following the advice of experts having specialist knowledge of gas dispersion experts having knowledge of the process plant system and equipment involved safety and engineering personnel The agreement reached on the location of detectors should be rec...

Page 10: ...00 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08 2015 164mm 6 4 201mm 7 9 99mm 3 9 108mm 4 2 130mm 5 1 164mm 6 4 99mm 3 9 201mm 7 9 Diagram 5 Pipe Mounting Outline Dimensions Diagram 6 Wall Mounting Outline Dimensions ...

Page 11: ...rinsically safe wiring Terminate barrier earth ground to the ground bus of the power distribution panel controller Resistance to ground must not be greater than 1 0 ohm Electrical apparatus connected to an intrinsically safe system must not use or generate more than 250V Vrms with respect to earth ground Installation must be in accordance with the barrier manufacturer s instructions and with artic...

Page 12: ...ice and barrier isolator will have a value for capacitance and inductance per metre or kilometre that will be available from the manufacturer or supplier To calculate the maximum cable lengths calculate the total capacitance and inductance for the length of cable add any capacitance or inductance due to the field device Series 3000 MkIII capacitance and inductance 0 The resulting totals should not...

Page 13: ... Installations Maximum length of cable due to capacitance Ccmax Cc 0 083 0 0002 415 metres Maximum length of cable due to inductance Lcmax Lc 3 05 0 00066 4621 21 metres As is often the case capacitance is the most limiting figure and so the maximum cable length will be 415 metres Note Due to circuit limitations do not run cable in excess of 1219metres 4 000ft even if the above formulas allow a lo...

Page 14: ...e g transmitter mounted on metal superstructure which is earthed then screen and or conduit to controller should be isolated appropriately Bonded Points continuity of screen may be achieved using appropriate glands cable or conduit internal and external Earth Points in the transmitter are provided Internal Earth Ground Connection Conduit Cable Entry Display Module Plug in Socket Supplementary Exte...

Page 15: ... display module and cover using the procedure below 1 Ensure that none of the wires in the terminal area may cause an obstruction 2 Align the display module plug with the socket on the terminal module 3 Push the display module firmly without twisting until fully home 4 Refit the cover by screwing clockwise until tight ...

Page 16: ... board in order to keep the cell biased at the correct level Once removed from the transportation board the sensor should be fitted to the detector as soon as possible If the sensor is not fitted to the transportation board or a powered detector its bias will decay and the sensor will take up to 24 hours to recover During this period the sensor will not function as a gas detector reporting a gas r...

Page 17: ...ove the magnet The detector enters menu mode on removal of the magnet not automatically after 5 seconds Similarly when changing values or navigating in a menu using the magnetic switches hold the magnet up to the glass window directly over the switch momentarily and then remove to activate the switch In some menus where the displayed value can be changed the magnet can be held over the switch and ...

Page 18: ...pm 100ppm 10ppm 50ppm Carbon Monoxide 100 to 500ppm 300ppm 100ppm 100ppm Sulfur Dioxide 5 0 to 20 0ppm 15 0ppm 5 0ppm 5 0ppm Ammonia 50 to 200ppm 200ppm 50ppm 100ppm Ammonia 200 to 1 000ppm 1 000ppm 50ppm 300ppm Chlorine 5 0 to 20 0ppm 5 0ppm 5 0ppm 2 0ppm Chlorine Dioxide 1 00ppm only 1 00ppm n a 0 5ppm Nitric Oxide 100ppm only 100ppm n a 50 Nitrogen Dioxide 5 0 to 50 0ppm 10ppm 5 0ppm 5ppm Hydro...

Page 19: ...st twice per year However it is recommended that testing is conducted on a more frequent basis after initial start up as sensor operation and performance will vary in different environmental conditions and in the presence of other gases It is the responsibility of the user to determine an appropriate calibration frequency for the application To calibrate the detector use an appropriate span gas cy...

Page 20: ... If span calibration is not required use to select No and to return to menu mode 11 The display shows the current calibration span gas concentration flashing Use to change the calibration span gas concentration and when required span calibration level is set 12 Span calibration point is displayed with YES flashing Use to confirm or to select No and return and enter a new span calibration point 13 ...

Page 21: ...eturns to menu mode Note the calibration due warning counter is reset after a successful calibration See section 12 for further details of setting a calibration due warning 20 The display alternates between Pur GAS and the gas reading to indicate that the unit is expecting the span gas to be removed from the sensor 21 Promptly switch off the calibration span gas and remove the calibration gas flow...

Page 22: ...idity changes A sudden increase in ambient humidity will result in a short term positive drift in the instrument s reading A sudden decrease in ambient humidity will result in a short term negative drift in the instrument s reading These are most likely to be noticed during calibration with dry or cylinder gas When calibrating Ethylene Oxide sensors the following should be taken into account while...

Page 23: ...with different sensors to measure 15 different gases So the user can identify which gas the detector is measuring it shows the gas formula of the sensor fitted on the display See diagram 12 for a list of the different gases and their corresponding gas formula displays Gas Reading The gas reading displays the current measured gas concentration Measuring units Vol ppm The toxic gas measurement units...

Page 24: ...ault icon The warning fault icon is displayed if a warning or fault is detected and if a zero or span calibration fails Test Pass icon The test pass icon is displayed after a successful zero span calibration In monitoring mode it flashes every second indicating that no warnings faults are detected and that the unit is functioning properly Diagram 12 Gas Type and Formula displays ...

Page 25: ...mode has 9 menus A description of the menus and their function is given in the table below Menu Display Description Calibration Allows zero and span calibration of the detector The calibration point can also be selected See section 8 2 for detailed calibration instructions Set Range Allows the detector full scale range to be changed See section 8 1 for default and selectable full scale ranges by g...

Page 26: ... APPLY SPAN GAS AND USE WHEN READING STABLE IF OK PASS PurG DISPLAYED IF FAIL SPAN FAIL DISPLAYED AND RETURNS TO MENU REMOVE SPAN GAS WHEN READING 50 OF SPAN POINT COUNTDOWN BEGINS UNIT RETURNS TO MENU MODE SEt rAn9 rAn9 DISPLAYED CURRENT RANGE FLASHES USE TO SELECT DIFFERENT RANGE SEE SECTION 8 1 FOR AVAILABLE RANGES NEW RANGE DISPLAYED YES FLASHES USE TO CONFIRM OR TO SELECT no AND RETURN TO STE...

Page 27: ...nosis routine Reflex checks for cell presence cell dry out and cell open or short circuit In the event of an electrochemical cell failing this test the sensor fault code is displayed Reflex is automatically initiated by the transmitter at 8 hourly intervals It is also initiated on power up sensor exchange or sensor cell exchange Note Regular response gas checks and calibrations should still be car...

Page 28: ...nctional gas test It is essential that the sensor is tested frequently to be sure the system is operating properly Typically gas detectors should be tested at least twice per year However it is recommended that testing is conducted on a more frequent basis after initial start up as sensor operation and performance will vary in different environmental conditions and in the presence of other gases I...

Page 29: ...and other toxic sensors Refer to section 15 for sensor replacement procedures Caution Oxygen deficient atmospheres less than 6 V V may result in inaccuracy of reading and performance Note Ammonia electrochemical cells are reliable and suitable for applications where no background concentration of ammonia exists Under these conditions the cells are expected to operate for 12 to 24 months These ammo...

Page 30: ...d carefully and only performed by suitably trained personnel A fault condition will be signalled by the detector if the sensor is removed with the unit under power 15 1 Sensor replacement Caution For biased sensors e g Nitric Oxide and Ethylene Oxide remove the sensor stabilizer from the bottom of the sensor prior to installation Using diagram 13 as a guide follow the procedure below 1 Check that ...

Page 31: ...31 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08 2015 Transmitter Sensor Retainer Locking Screw Old Sensor 3 2 1 4 5 6 New Sensor Diagram 13 Replacing Plug In Sensor ...

Page 32: ...ction 12 2 Unscrew the weatherproof cover loosen the sensor retainer locking screw and unscrew the sensor retainer 3 Remove the old sensor by pulling without twisting 4 Unscrew the sensor cap 5 Remove the old cell by pulling without twisting 6 Ensure the new cell is the same type as the old cell 7 Plug the new cell into the sensor taking care to align the sensor pins with the connector holes in th...

Page 33: ...sor follow the procedure below and refer to Control Drawing 3000E3157 in section 21 Diagram 15 Remote Sensor Mounting Kit 1 Unscrew the weatherproof cover loosen the retainer locking screw and unscrew the sensor retainer 2 Remove the sensor by pulling without twisting 3 Plug the remote sensor cable connector into the bottom of the transmitter 4 Route the cable to the location where the remote sens...

Page 34: ...08 2015 9 Fit the terminal box lid 10 Plug the sensor into the socket at the bottom of the terminal box 11 Fit the sensor retainer tighten the locking screw and fit the weather proof cover 12 Calibrate the detector following the procedure is section 8 2 1 ...

Page 35: ...r 20 C 4 F 55 C 131 F Ethylene Oxide 20 0 to 50 0ppm 25 0ppm 5 0ppm 10 0ppm 125 1 5ppm or 20 5 yr 20 C 4 F 55 C 131 F Electrical Connections and Power 2 wire loop powered 10Vdc 10 to 30Vdc max 22mA max overrange Maximum Power Consumption Less than 1 2 W Barrier Requirements Ca or Co Ci C La or Lo Li L Voc Vmax 30 V Isc Imax 125 mA Recommended Cable 2 wire with screen 90 coverage or conduit 0 5mm2 ...

Page 36: ...ide 0 30 0ppm S3KXSF1SS Hydrogen Fluoride 0 12 0ppm S3KXSA1SS Ammonia 0 200ppm 50 to 200ppm 50ppm S3KXSA2SS Ammonia 0 1000ppm 200 to 1000ppm 50ppm S3KXSP1SS Phosphine 0 1 20ppm S3KXSU1SS Fluorine 0 4 00ppm S3KXSE1SS Ethylene Oxide 0 25 0ppm 20 0 to 50 0ppm 5 0ppm Accessories SPXCDMTBR Pipe Mounting Bracket SPXCDSDP Sunshade Deluge Protection S3KCAL Calibration gas flow housing S3KCC Collecting con...

Page 37: ...site attendance where any fault is not found with the equipment HoneywellAnalytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers instrument and parts sold to the Buyer only by authorized distributors dealers and representatives as app...

Page 38: ...MANUAL MAN0917_Issue 6_08 2015 20 EC Declaration of Conformity A full EC declaration of conformity is available on the CD accompanying this product This document lists the European Standards with which the Series 3000 MKIII complies ...

Page 39: ...40 C to 55 C is permissible however W03 Sensor Operating Limits Exceeded will be issued when temperatures are outside limits published in Sec 17 General Specifications S3KRMK Remote Mount Sensor Kit The enclosure of the S3KRMK contains aluminium Care must be taken to avoid ignition hazards due to impact or friction when installed in Zone 0 locations S3K 3 Series 3000 MkIII Transmitter The enclosur...

Page 40: ...40 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08 2015 21 1 UL CSA control drawing ...

Page 41: ...41 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08 2015 21 1 UL CSA control drawing ...

Page 42: ...1SS or XNXXSZ1SS PH3 S3KXSP1SS or XNXXSP1SS SO2 L S3KXSS1SS or XNXXSS1SS NO S3KXSM1SS or XNXXSM1SS CO S3KXSC1SS or XNXXSC1SS ClO2 S3KXSX1SS or XNXXSX1SS S3KXSR1SS or XNXXSR1SS H2S LL S3KXSH3SS or XNXXSH3SS Cl2 L S3KXSL2SS or XNXXSL2SS HCN S3KXSY1SS or XNXXSY1SS H2S H S3KXSH2SS or XNXXSH2SS Cl2 H S3KXSL1SS or XNXXSL1SS S3KXSG1SS or XNXXSG1SS H2S L S3KXSH1SS or XNXXSH1SS NH3 H S3KXSA2SS or XNXXSA2SS...

Page 43: ...e with Control Drawing No 3000G Read Manual prior to use Temp Code T4 Tamb 40 to 55 WARNING Substitution of component Safety Exercise care when handling th aluminum construction Entity Parameters En Ui 30V Ii 125mA Pi 1 2W Entity Parameters Senso Uo 5 88V Io 124mA P Co 10uF Lo 1 Model No S3KXX3 S N Made in 21 4 Main unit ATEX IECEx hazardous area nameplate THIS DOCUMENT HAS BEEN GENERATED USDING A...

Page 44: ...Revision No 2 Label for others 2D Bar Code Honeywell Inc Miramar FL USA 33025 optional Honeywell Analytics Ltd Poole Dorset UK BH17 0RZ 1180 II 1GD Ex ia IIC T4 Ga Ex ia IIIC T135 Da DEMKO 08 ATEX 0804823X IECEx UL 08 0013X Ex ia IIC T4 Ga Ex ia IIIC T135 Da S N GAS DETECTOR FOR USE IN HAZARDOUS LOCATIONS ONLY AS TO INTRINSIC SAFETY Intrinsically Safe for use in Class I Division 1 Groups A B C D C...

Page 45: ... Service Tel 008 00 33 3 222 44 Fr eephone number Tel 4144 943 4380 Alternative number Fax 008 00 333 22 2 55 Middle East Tel 971 4 450 5800 Fixed GasDetection Middle East Tel 971 4 450 5852 Portable GasDetection Ame ricas Honeywell AnalyticsInc 405Barclay Blvd Lincolnshire IL60069 USA Tel 1 84 7 9558200 Toll free 1 800 538 0363 Fax 1 84 7 955 821 0 detectgas honeywell com www honeywell com Techni...

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