background image

-- 1 --

462 06 1211 00

3/17/06

Installation Instructions For Natural Gas Conversion

(Kit Part No. 1173865)

This kit is designed for conversion to Natural Gas.

2001 to 4000 ft 4001 to 5000 ft

5001 to 6000 ft

6001 to 7000 ft

7001 to 8000 ft

8001 to 9000 ft 9001 to 10000 ft

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

41

1173865

43

43

43

44

44

45

46

42

1173865

43

43

44

44

45

46

47

42

1173865

43

43

44

44

45

46

47

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

41

1173865

43

43

43

44

44

45

46

42

1173865

43

43

44

44

45

46

47

42

1173865

43

43

44

44

45

46

47

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

41

1173865

43

43

43

44

44

45

46

42

1173865

43

43

44

44

45

46

47

42

1173865

43

43

44

44

45

46

47

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

44

1173863

45

46

47

47

48

48

49

41

1173865

43

43

43

44

44

45

46

42

1173865

43

43

44

44

45

46

47

42

1173865

43

43

44

44

45

46

47

Note: "**" or "***" may be any combination of numbers and/or letters in the model number.
Note: The orifice sizes in the chart above derate the input rate at 4% per 1000 feet above sea level for altitudes exceeding 2000 feet above sea level.
Natural gas data is based on .60 specific gravity, a heating value of 1030 Btu/cubic foot, and 3.5 "W.C. manifold pressure.
For fuels with different specific gravity and/or different heating values, consult the National Fuel Gas Code ANSI Z223.1 - 2002/NFPA 54-2002 or
National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-00.

PGF3**120
PGF3**140

PGF3**040
PGF3**060
PGF3**080
PGF3**100

PGS***K140F, GPSM**K140

Orifice Drill # 

(Field-Supplied)

PGS***K040F, GPSM**K040
PGS***K060F, GPSM**K060
PGS***K080F, GPSM**K080

PGF***K040F, GPFM**K040

PGF***K120F, GPFM**K120

PGX3, PDX3 (All Sizes)

Orifice Drill # 

(Field-Supplied)

PGF***K100F, GPFM**K100

PGS***K100F, GPSM**K100
PGS***K120F, GPSM**K120

PGC***K140F, GPCM**K140

PGF***K060F, GPFM**K060

Note:  If converting from LP gas to Natural gas at altitudes exceeding 2000 feet above sea level,  conversion kit (Part #330732-401) is required for proper conversion.  For all models, except PGX3, PDX3, and PGF3, a .018 pilot 
orifice (Part # 5032110) is also required.

Orifice Drill # 

(Field-Supplied)

Orifice Drill # 

(Field-Supplied)

Orifice Drill # 

(Field-Supplied)

Model Number

Orifice Drill #

Kit Number

Orifice Drill # 

(Field-Supplied)

PGC***K060F, GPCM**K060
PGC***K080F, GPCM**K080
PGC***K100F, GPCM**K100
PGC***K120F, GPCM**K120

Natural Gas Orifice Kits and Sizes

Table 1

PGF***K140F, GPFM**K140

PGAA, PGMD (All Sizes)
PGAD, PGME (All Sizes)

PGC***K040F, GPCM**K040

Orifice Drill # 

(Field-Supplied)

0 to 2000 ft

Elevation Above Sea Level

PGF***K080F, GPFM**K080

Parts List

,

Kit # 1173865

Description

Part #

Qty

Burner Orifice #41

1096942

7

Burner Orifice #42

1011351

7

Pilot Orifice (0.018)

503211

1

Honeywell Conv. Kit #396222

1172952

1

Label, Natural Gas Conversion

1173866

1

Label, Field Conversion

1009678

1

Instructions

462 06 1211 00

1

SAFETY REQUIREMENTS

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol in instruction manuals be alert to the

potential for personal injury.

Understand the signal words DANGER,WARNING, or CAUTION.

These words are used with the safety--alert symbol. DANGER

identifies the most serious hazards, those that will result in severe

personal injury or death. WARNING signifies a hazard that could

result in personal injury or death. CAUTION is used to identify

unsafe practices that may result in minor personal injury or product

and property damage. NOTE is used to highlight suggestions that

will result in enhanced installation, reliability, or operation.

Installing and servicing heating equipment can be hazardous due

to gas and electrical components. Only trained and qualified

personnel should install, repair, or service heating equipment.

Untrained service personnel can perform basic maintenance

functions such as cleaning and replacing air filters. All other

operations must be performed by trained service personnel. When

working on heating equipment, observe precautions in the

literature, on tags, and on labels attached to or shipped with the

appliance and other safety precautions that may apply.

Follow all safety codes. In the United States, follow all safety codes

including the National Fuel Gas Code (NFGC) ANSI

Z223.1--2006/NFPA 54--2006. In Canada, refer to the of the

National Standard of Canada Natural Gas and Propane

Installation Code (NSCNGPIC) CSA B149.1--05. Wear safety

glasses and work gloves. Have fire extinguisher available during

start--up and adjustment procedures and service calls.

These instructions cover minimum requirements and conform to

existing national standards and safety codes. In some instances,

these instructions exceed certain local codes and ordinances,

especially those that may not have kept up with changing

residential construction practices. We require these instructions

as a minimum for a safe installation.

!

Summary of Contents for PGF3

Page 1: ...ied Model Number Orifice Drill Kit Number Orifice Drill Field Supplied PGC K060F GPCM K060 PGC K080F GPCM K080 PGC K100F GPCM K100 PGC K120F GPCM K120 Natural Gas Orifice Kits and Sizes Table 1 PGF K140F GPFM K140 PGAA PGMD All Sizes PGAD PGME All Sizes PGC K040F GPCM K040 Orifice Drill Field Supplied 0 to 2000 ft Elevation Above Sea Level PGF K080F GPFM K080 Parts List Kit 1173865 Description Par...

Page 2: ...arting installation EXPLOSION HAZARD Failure to follow this warning could result in personal injury death and or property damage If unit is still running allow 2 5 minutes after gas shut off before turning off power Shut Off electric power at unit disconnect and service panel D Disconnect electric power supply to the furnace before starting installation D Check for gas leaks after installation of ...

Page 3: ...erting from Propane Gas to Natural Gas in the state of California NOx baffles must be installed to comply with California law NOx baffles can be ordered from Fast Parts Remove the two 2 screws holding the burner assembly in place Install the correct NOx baffle for the unit if required and replace the Burner Assembly using the original two screws Figure 2 Installing NOx Baffles Figure 2 or Changing...

Page 4: ...erting from Propane Gas to Natural Gas Conversion of Honeywell VR8200 SV9500 SV9501 and VR8204M Gas Valves using Natural Gas Conversion Kit 396222 1 Remove the regulator cap screw and pressure regulator ad justing screw See Figure 10 2 Remove the existing regulator spring from the regulator housing 3 Insert the replacement spring stainless steel contained in this kit into regulator housing Typical...

Page 5: ...a soapy solution All leaks must be repaired immediately Start up and Check out 1 Remove the plug from the Inlet Pressure Tap on gas valve and install a manometer See Figures 7 8 9 10 2 Open manual gas line valve to unit Check for gas leaks and correct as necessary Check supply pressure Refer to Table 2 for proper supply pressure values If not within these limitations DO NOT OPERATE UNIT contact ga...

Page 6: ... complete 1 revolution 2 3600 38 94 7 3 94 7 x 1 94 7 4 94 7 x 1020 96 632 Btu hr For this example the nameplate input is 100 000 Btu hr so only a minor change in manifold pressure is required In no case should the final manifold pressure vary more than 3 water column from the values in Table 2 Never exceed the required input rate Table 3 Table 3 0 2000 2001 3000 3001 4000 4001 5000 5001 6000 6001...

Page 7: ...crease clockwise to decrease 3 Replace the cap on the pilot adjusting screw Pilot Burner HSP 10 11 65 Sensor Tip Proper Flame Adjustment Hot Surface Igniter Figure 11 Main Burner Flame Check Check for the following D Stable and blue flames See Figure 12 Dust may cause orange tips or wisps of yellow but flames MUST NOT have solid yellow tips D Flames extending directly from burner into heat exchang...

Reviews: