Honeywell COMBISAFE User Manual Download

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TEMPORARY EDGE

PROTECTION

SYSTEM DESCRIPTION

SMB System C

Summary of Contents for COMBISAFE

Page 1: ...TEMPORARY EDGE PROTECTION SYSTEM DESCRIPTION SMB System C ...

Page 2: ...Barrier LightWeight Class A 2 0 m 3247 12 Steel Mesh Barrier LightWeight Class A 0 9 m 3248 13 Steel Mesh Barrier LightWeight Class A 0 5 m 3249 13 Steel Mesh Barrier LightWeight Make Up 2 6 m 3260 14 Steel Mesh Barrier LightWeight Make Up 1 5 m 3261 14 Steel Mesh Debris Barrier LightWeight 2 6 m 3266 15 Steel Mesh Debris Barrier LightWeight 1 5 m 3267 15 Barrier Clip 3220 16 Steel Mesh Barrier St...

Page 3: ...older 28 Steel Mesh Barrier Make Up 3217 3218 29 Barrier Clip 3220 30 Toeboard Holder 4110 33 Steel Mesh Barrier Adjuster 3224 34 Steel Mesh Barrier Hinge 3225 36 Checking 38 Inspection 38 Dismantling 38 Packing Steel Mesh Barrier 39 Packing Steel Mesh Barrier Stair 42 Maintenance 43 Safety checks 43 Reconditioning 43 Scrapping 43 Storage 43 Combisafe International AB UI SMB System C EN 2033 Syste...

Page 4: ...mbinations of Combisafe products that have been assembled in accordance with the Combisafe TI sheets and System Description WARNING If the edge protection is subject to a load that is too great e g a fall the guardrail must be inspected by a competent person before being taken into service again Contact Combisafe in the event of uncertainty WARNING Always use personal fall arrest equipment where t...

Page 5: ...ctly General Combisafe edge protection products conform to the requirements set out in the European standard EN 13374 Application area Combisafe edge protection products are intended for use as temporary fall protection The products must not be used to protect the general public absorb impact from vehicles or prevent the collapse of large quantities of e g materials or snow Handling products Combi...

Page 6: ...y Post 4140 4145 4150 System SMB System C Weight 1 8 kg 2 1 kg 2 8 kg Surface finish Aluminium Conforms to EN 13374 class A B C Spare parts list Item Part no Information 1 1131 Cloxy 2 100536 Plastic Plug 2 1 Ø 48 7 L m m 4140_ 001 ...

Page 7: ...afety Post no L H 4141 1 15 m 1 05 m 4146 1 35 m 1 25 m 4151 1 8 m 1 35 m Spare parts list Item Part no Information 1 1131 Cloxy 2 10518 SMB Holder Body 3 100175 M12 Hex Screw 4 10520 Clamp 5 1000536 Plastic Plug PE HD Part number Item 1133 1 100536 5 10518 2 100175 ISO 4017 M12 x 30 3 10520 4 4141 ADJUSTABLE POST 1 15m L 100 35 690 34 164 5 4 3 2 1 H 5 4 3 2 1 ...

Page 8: ...BARRIER MkII ISO 2768 cL 5817 13920 AF Calc Weight Weld Quality Levels and or General Tolerances Unit Title 308 1150 2599 60 and the contents thereof must not be disclosed to any third party This document must not be copied without our written permission nor be used for any unauthorized purpose Combisafe International AB A4 Approved Date Approved by Checked Date Checked by Revised Date Revised by ...

Page 9: ... 2019 XX 1 20 112 117 142 TD 117 colour RAL 3020 3217 00 9 2 kg Drawing Number Revision SMB MAKE UP PIECE MkII ISO 2768 cL ISO 13920 AF Calc Weight Weld Quality Levels and or General Tolerances Unit Title 575 2599 60 and the contents thereof must not be disclosed to any third party This document must not be copied without our written permission nor be used for any unauthorized purpose Combisafe In...

Page 10: ...stem SMB System Weight 14 2 kg Surface finish Powder coated Conforms to EN 13374 class A B C Steel Mesh Barrier Lightweight Class ABC 1 5 m 3241 Registered design System SMB System Weight 8 7 kg Surface finish Powder coated Conforms to EN 13374 class A B C 2602 261 1150 70 5 1474 1150 261 70 5 ...

Page 11: ...tem SMB System Weight 10 kg Surface finish Powder coated Conforms to EN 13374 class A B C Steel Mesh Barrier Lightweight Class A 2 6 m 3245 Registered design System SMB System Weight 12 2 kg Surface finish Powder coated Conforms to EN 13374 class A 1756 70 5 1150 261 2602 261 1150 211 5 141 70 5 ...

Page 12: ...MB System Weight 7 8 kg Surface finish Powder coated Conforms to EN 13374 class A Steel Mesh Barrier Lightweight Class A 2 0 m 3247 Registered design System SMB System Weight 10 1 kg Surface finish Powder coated Conforms to EN 13374 class A 1474 1150 261 211 5 70 5 141 2038 1150 261 211 5 141 70 5 ...

Page 13: ...ign System SMB System Weight 5 7 kg Surface finish Powder coated Conforms to EN 13374 class A Steel Mesh Barrier Lightweight Class A 0 5 m 3249 Registered design System SMB System Weight 3 6 kg Surface finish Powder coated Conforms to EN 13374 class A 910 70 5 261 1150 487 70 5 1150 261 ...

Page 14: ...design System SMB System Weight 7 kg Surface finish Powder coated Conforms to EN 13374 class A B Steel Mesh Barrier Lightweight Make Up 1 5 m 3261 Registered design System SMB System Weight 4 4 kg Surface finish Powder coated Conforms to EN 13374 class A B 2602 575 70 5 1474 575 70 5 ...

Page 15: ...ign System SMB System Weight 11 7 kg Surface finish Powder coated Conforms to EN 13374 class A B Steel Mesh Debris Barrier Lightweight 1 5 m 3267 Registered design System SMB System Weight 7 3 kg Surface finish Powder coated Conforms to EN 13374 class A B 2602 70 5 1150 1474 70 5 1150 ...

Page 16: ...l Mesh Barrier Stair 3226 Registered design System SMB System Weight 14 1 kg Surface finish Powder coated Designedforstaircaseslopesof30 butalsoworkswithin 5 Conforms to EN 13374 class A Toeboard Holder 4110 System SMB System C Weight 0 5 kg Surface finish Hot dip galvanized Conforms to EN 13374 class A 1962 55 120 160 30 1044 15 mm 150 130 95 50 65 0 6 2 _ 4 7 9 1 ...

Page 17: ...4 2012 ML 2012 04 02 HAN 29 6 2005 HAN 1 5 112 3222 03 1 4 kg Drawing Number Revision SYSTEM C SMB HOLDER Calc Weight General Tolerances Unit Title and the contents thereof must not be disclosed to any third party This document must not be copied without our written permission nor be used for any unauthorized purpose Combisafe International AB A4 164 1 2 3 692 30 100 35 110 and the contents thereo...

Page 18: ...his document must not be copied without our written permission nor be used for any unauthorized purpose Combisafe International AB A4 Approved Date Approved by Checked Date Checked by Revised Date Revised by Creation Date Author Surface Treatment Size Scale Technical Directives mm Enter signature Enter signature 2019 14 11 XX 2 1 112 3225 00 0 7 kg Drawing Number Revisio SMB HINGE ISO 2768cL Calc ...

Page 19: ...19 SMB System C Data Combistrap 100335 System SMB System Length 400 mm ...

Page 20: ...e protection down a sloping surface Class C refers to a high dynamic load corresponding to a person falling down a steeply sloping surface Each Class is recommended for use with a range of roof slopes and potential fall heights Class A recommended for a work ing surface with a slope of α that is 0 10 Class B recommended for a work ing surface with a slope of α that is 0 30 or up to 60 if the fall ...

Page 21: ...r guardrails of 45x95 mm 2 0 m for timber guardrails of 30x150 mm Steel Mesh Barrier Max c c spacing between Safety Posts is 2 4 m for Steel Mesh Barrier in class A and B 1 2 m for Steel Mesh Barrier in class C Steel Mesh Barrier Stair Max c c spacing between Safety Posts is 1 9 m for Steel Mesh Barrier Stair Framed Rail Barrier Max c c spacing between Safety Posts is 2 4 m Framed Mesh Barrier Max...

Page 22: ...rom the lowest part of the toeboard to the working surface Safety nets used as edge protection must con form to EN 1263 1 Class A design The edge protection may not deviate from the vertical line A by more than 15 The edge protection openings may not be more than 470 mm in one direction when intermediate guardrails are used The edge protection openings may not be more than 250 mm in one direction ...

Page 23: ...y Posts This presupposes that the guardrail or Steel Mesh Barrier or Framed Barrier is connected to the Safety Post Wind load Maximum wind load The edge protection system can withstand a wind velocity pressure of 600 N m2 This is equivalent to a wind speed of approximately 32 m s WARNING Should the wind speed exceed this amount then the arrangement may need to be recalculated to determine its fitn...

Page 24: ...the attachments to the building structure refer to relevant TI sheets Loads in TI sheets are design loads including the partial safety factor γ F 1 5 Important Evaluate all forces affecting the fixings and the building structure Fasteners Always follow the manufacturer s instructions for the selection and installation of all fixings and anchors Note It is important to take into consideration concr...

Page 25: ...crete The Plastic Plug in the bottom of the Cast In Sleeve reduces the insertion depth and must be taken into consideration when calculating the sleeve length When inserted in Pre Cast Attachments check that the Safety Post or the Safety Post Extender is inserted at least 100 mm into the attachment metal sleeve unless stated other wise in product specific information Steel Mesh Barrier Holder 3222...

Page 26: ...the slope of the staircase and where on the step the Safety Post is positioned 3 The hooks on the Steel Mesh Barrier Holder are to be at right angles to the Cloxy 4 Tighten the Steel Mesh Barrier Holder s lock screw to minimum 50 Nm ISOMETRIC VIEW 1 10 VIEW C C SYSTEM S 1 10 VIEW 1140 POST SYSTEM S 1 10 A 1 10 STRAP VIEW 1102 POST SYST VIEW SMB STAIR PACKING 1 10 VIEW ISO SMB STAIR PACKING 1 10 VI...

Page 27: ...direction of the stairs It may be useful to use the Combistrap 100335 to minimise the play that can result between the upper bracket and handrail and between the lower bracket and the third wire 6 Plan the overlap If one or more of the Steel Mesh Barriers will need to be removed e g to permit delivery of materials these barriers should be fitted last with the overlaps on top at both ends 7 Join th...

Page 28: ...em C Important Steel Mesh Barriers must be secured to the Steel Mesh Barrier Holders when installing for Class B requirements This is achieved using the Combistrap 100335 For class C minimum overreach need to be two meshes ...

Page 29: ...arriers will need to be removed for example to permit delivery of materials these barriers should be fitted last with the overlaps on top at both ends 3 Join the Steel Mesh Barriers by overlapping them on the Safety Posts Also adjust the length of the Steel Mesh Barrier in the same way Join the Steel Mesh Barrier Stairs by overlapping them next to each other in the bracket 4 For increased stabilit...

Page 30: ...ty Post by hooking the cranked top section of the Steel Mesh Barrier over the top of the Safety Post 2 Using the guide lugs press the Steel Mesh Barrier Make Up down onto the top wire to grip inside and outside the lower Steel Mesh Barrier 3 Joining and overlapping is carried out as indicated earlier for Steel Mesh Barrier ...

Page 31: ...lly an advantage when strong winds can occur The Barrier Clip fits all Safety Posts It is positioned in the lower mesh section both on the Steel Mesh Barrier and Steel Mesh Barrier Make Up 1 Place the Barrier Clip over the wires in the middle of the Safety Post 2 Press onto the Safety Post until the Barrier Clip snaps in place over the threads and around the Safety Post 3 Grip the locking spring a...

Page 32: ... same way as Barrier Clip Scaffold tubes WARNING Scaffold tubes may only be installed by a competent person 1 Check that the distance between the Safety Posts is correct See Distances between Safety Posts 2 Secure the fittings on the Safety Posts at the correct centers Check that the opening dimension is correct See Design of temporary edge protection ...

Page 33: ...33 SMB System C Handling 3 Place the scaffold tubes in the fittings ...

Page 34: ...fety Post and down over the toeboard ensuring the Toeboard Holder locks the toeboard onto the attachment or Safety Post The Toeboard Holder can be used in two different positions to secure a single toeboard or both toeboards at an overlap I Turn the Toeboard Holder using the short side inwards when there is one toeboard e g an end II Turn the Toeboard Holder using the long side inwards when there ...

Page 35: ...sition to lift from 3 Hold the lever on the Steel Mesh Barrier Adjuster with one hand and loosen the screw to the Steel Mesh Barrier Holder with your other hand Only loosen the screw approximately 1 turn so that the Steel Mesh Barrier just becomes loose Lift the lever so that the Steel Mesh Barrier is raised to the required position Note The maximum lift height is approximately 20 cm for each lift...

Page 36: ...still with one hand on the lever Tighten the screw to minimum 50 Nm 5 Continue to lift the Steel Mesh Barriers in sequence starting at one end and moving on to the next section Lowering Lower the Steel Mesh Barrier using the same method starting with the lever in the raised position and then lowering the Steel Mesh Barrier ...

Page 37: ... bolt and turn the clasp 90 degrees and push it through the opening in the mesh 2 Turn the clasp back and tighten it in checking that the U section on the clasp aligns of the flanges on the Steel Mesh Barrier Hinge base s U section 3 Check that the raised surface on the Steel Mesh Barrier Hinge is positioned in between the vertical rods 4 Tighten the nut ...

Page 38: ...t 6 Fit the other Steel Mesh Barrier Hinge between the mesh just above the toeboard WARNING The Steel Mesh Barrier Hinge can be placed in the middle of a Steel Mesh Barrier not just at the end The Steel Mesh Barrier Hinge can also be used to link together the Steel Mesh Barrier Stair at its ends The connection of the mesh in a corner can in some situations replace a Safety Post so that only one Sa...

Page 39: ...at least 150 mm are used guardrails and toeboards are secured using nails or screws openings in the edge protection do not exceed the requirements attachments are correctly an chored to the building structure Safety Posts are anchored se curely into the attachments the edge protection is not sub jected to excessive wind loads Inspection Damage report Edge protection for example through damage or m...

Page 40: ...anual before use Combisafe accepts no liability for items that has been altered Use Only use the Barrier Box for its intended purpose Don t stack boxes or load anything other than Combisafe Steel Mesh Barriers Load box with maximum 50 Barriers No 3200 3203 3204 3207 Load box with maximum 60 Barriers of Steel Mesh Barrier Lightweight No 3240 3241 3242 3245 3246 3247 Secure barriers in box from slid...

Page 41: ...ay Place forks centered on box and make sure that forks are pushed in enough so the box is supported on both sides Stacking barriers in the box It s important To stack the barriers correctly in the box Otherwise the barrier stack will become too high and unstable Place every second barrier in opposite direction i e every second barrier with the toeboard upwards Make sure that the barriers are plac...

Page 42: ...according to the following checklist Crack free and notch free welds Deformation Corrosion Damage Wearing Visible Combisafe marking plate and ID number Deformed or damaged lifting eyes No sharp edges If in doubt consult Combisafe Annual inspection It is recommended that the box is inspected at least once a year by a trained person unless stated otherwise in country of use Storage Store the Barrier...

Page 43: ...ge of the Steel Mesh Barrier Stair is supported by both end posts along one side of the Multibox Preferably choose the side without the side hatch you can then store material in the space under the Steel Mesh Barrier Stair after packing See the images Secure the package with two steel bands A 1 10 STRAP VIEW SMB STAIR PACKING 1 10 VIEW BOARD SMB STAIR PACKING 1 10 Strap 100335 655 750 20 15 C C A ...

Page 44: ...d out by qualified personnel Combisafe recommends that reconditioning is only to be carried out by persons trained by Combisafe Recondition according to the following guidelines deformed aluminum parts shall not be mended for steel parts only cold process ing is permitted clean the parts replace damaged parts that can not be reconditioned scrap parts that after straight ening show signs of fractur...

Page 45: ...Tel 44 0 160 4 660600 Fax 44 0 160 4 662960 info Combisafe com www Combisafe com COMBISAFE International Ltd Safety Centre Cheaney Drive Grange Park Northampton UK NN4 5FB ...

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