Honeywell CD3000M-2PH User Manual Download

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EN1I-6309

USER’S MANUAL

CD3000

-2PH

THYRISTOR UNIT

From

125A

700A

Rev. 12/2004

Summary of Contents for CD3000M-2PH

Page 1: ...EN1I 6309 USER S MANUAL CD3000M 2PH THYRISTOR UNIT From 125A to 700A Rev 12 2004 ...

Page 2: ......

Page 3: ... 4 2 Installation 8 4 3 Dimensions 9 4 4 Fixing Holes 10 5 Wiring Instructions 11 5 1 Removing the cover 11 5 2 Cabling detail 14 5 3 Wiring connection 17 5 4 LED Status Table 18 6 Start up 19 6 1 Auxiliary supply 20 6 2 Analog input 21 6 3 Heater Break Alarm 23 7 Thyristor firing mode 26 7 1 Zero Crossing ZC 26 7 2 Burst Firing BF 26 7 3 Configurator 27 8 Fuses and fuseholder 30 8 1 Fuses and Fus...

Page 4: ...r s Manual CD3000M 2PH from 125A to 700A Honeywell 10 Maintenance 48 10 1 Trouble Shooting 48 10 2 Repairing procedure 49 10 3 Fans 49 10 4 Servicing 49 10 5 Warranty conditions 49 1 www honeywell com imc ...

Page 5: ...ristor unit is only permitted to specialized personnel the authorised personnel must read this manual before to have access to the unit the access to the units must be denied to unauthorized personnel Important warnings attention Local regulations regarding electrical installation should be rigidly observed Safety regulations must be rigidly observed Don t bend components to maintain insulation di...

Page 6: ...e supply for all electronic circuit but not in parallel with contactor s coil solenoids and other inductive or capacitive loads It s recommended to use a shielded transformer Electromagnetic compatibility compatibilité électromagnétique Our thyristor unit has an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engine...

Page 7: ...mand from controller the error signal is used to automatically hold the power at demanded level 1 4 What is a thyristor unit A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first zero crossing voltage with no input signal The benefits of thy...

Page 8: ...Æ 200 230V 15 10 VA power consumption 460 Æ 300 460V 15 10 VA power consumption Fan voltage supply 230V 15 110V 15 On request Fuses Internal Heather break alarm Discrimination better than 20 Circuit microprocessor based to diagnose partial or total load failure and short circuit on Thyristors Latching alarm plus reset Relay output 0 5A at 125VAC Line Drop Voltage Automatic compensation 15 of suppl...

Page 9: ... 200 7800 15 300000 47 70 875 2500 450 24 500 1200 1600 200 7800 15 300000 47 70 1021 2500 500 24 500 1200 1600 200 8000 15 306000 47 70 1061 2500 600 24 500 1200 1600 1000 17800 15 1027000 47 70 1178 2500 700 24 500 1200 1600 1000 17800 15 1027000 47 70 1425 2500 2 4 Derating curve 1 0 8 0 6 0 4 0 2 0 45 55 65 75 85 K C I I x K NOM MAX 2 5 Fans The thyristor units are equiped with a fan The fan s...

Page 10: ...tification label must be equal or more than operating voltage The minimum voltage supply to the load is 24V 4 Auxiliary Voltage 230V 200 230V 15 10VA 460V 300 460V 15 10VA 600V 600V 15 10VA on request 5 Input SSR 4 30VDC 0 10V 0 10V analog input 4 20mA 4 20mA analog input 10K pot Potentiometer 6 Firing ZC Zero Crossing BF Burst firing Specify the number on ON cycles at 50 of power 7 Options COMM M...

Page 11: ... settings of the unit This label is on the board inside the unit as represented below Identification Label FIRING FIR OPT AMPS SUPPLY INPUT 4 2 Installation CD3000M unit should be always mounted in vertical position to improve air cooling on heatsink Maintain minimum distances in vertical and in horizontal as below represented Don t install in proximity of hot elements and near units generating el...

Page 12: ...well 4 3 Dimensions Size W mm H mm D mm 125A S9 116 316 187 150A S9 116 316 187 200A S10 116 350 220 275A S14 262 520 270 400A S14 262 520 270 450A S14 262 520 270 500A S14 262 520 270 600A S14 262 520 270 700A S14 262 520 270 9 www honeywell com imc ...

Page 13: ...l 4 4 Fixing Holes A B C Size A mm B mm C mm 125A S9 96 290 104 150A S9 96 290 104 200A S10 100 335 100 275A S14 222 495 222 400A S14 222 495 222 450A S14 222 495 222 500A S14 222 495 222 600A S14 222 495 222 700A S14 222 495 222 www honeywell com imc 10 ...

Page 14: ...ted heatsink For safety connect the heatsink to hearth using its terminal with hearth symbol CD3000M can be susceptible to airborne interferences from near equipment or from interferences on main supply so a number of precautions must be taken Contactors coils and chokes must have in parallel a RC filter and must be supplied with a different voltage line All input output signal must use screened b...

Page 15: ...ed 7 Reset 8 Reset 9 Input command signal 4 20mA 0 10V SSR 10 Input command signal 4 20mA 0 10V SSR 11 Volt GND 12 Output 8Vdc stabilized 1mA max 13 Output command signal to CD3000 slave 14 Output command signal to CD3000 slave 15 External HB Calibration command 24Vdc max 16 External HB Calibration command 24Vdc max 17 Used for the future 18 NO HB relay alarm coil not energized 19 Common relay HB ...

Page 16: ...ol cables and wires are insulated from the voltage Terminal Description L1 Line Input Phase 1 T1 Load Output Phase 1 controlled by the thyristor L2 Line Input Phase 2 T2 Load Output Phase 2 NOT controlled by the thyristor L3 Line Input Phase 3 T3 Load Output Phase 3 controlled by the thyristor L1 L2 L3 T1 T2 T3 13 www honeywell com imc ...

Page 17: ...ided with the terminal type indicated below Current courant Torque couple Lb in N m Wire Range cable Wire Terminal terminal 125A 150A 200A 225A 310 35 0 Polymeric Terminal Block M8 275A 372 42 0 Bus Bar Adapter M8 400A 18 600kcmil 450A 500A 600A 700A 505 57 0 Bus Bar Bus Bar Adapter M10 www honeywell com imc 14 ...

Page 18: ... 0 M10 2 x 95 2 x 3 0 M10 450A Bus Bar 30 x 6 mm Bus Bar 30 x 6 mm 500A Bus Bar 60 x 4 mm Bus Bar 60 x 4 mm 600A Bus Bar 60 x 5 mm Bus Bar 60 x 5 mm 700A Bus Bar 60 x 6 mm Bus Bar 60 x 6 mm Auxiliary connectors and earth Current Auxiliary Supply Earth Cable Cable mm2 AWG mm2 AWG Screw M 125A 0 50 18 16 6 M6 150A 0 50 18 16 6 M6 200A 0 50 18 25 4 M8 225A 0 50 18 35 2 M8 275A 0 50 18 50 1 M8 400A 0 ...

Page 19: ... to 700A User s Manual 5 2 1 Serial Communication Terminals 5 1 6 9 www honeywell com imc 16 Pin 1 PMS5 5V Pin 2 GND 0V Pin 3 GND 0V Pin 4 Reserved Rxd0 Pin 5 GND 0V Pin 6 RS485 A Pin 7 RS485 B Pin 8 nc Pin 9 Reserved Txd0 B RS485 A ...

Page 20: ...NPUT POT 10 Kohm NOTE IMPORTANT The user installation must be protected by electromagnetic circuit breaker or by fuse isalator The auxiliary voltage supply must be connected as above and must be syncronized with load voltage power supply L1 L2 If the auxiliary voltage written on the identification label is different from supply voltage to the load use an external transformer as reported above To w...

Page 21: ...STATUS DESCRIPTION PW green led Auxiliary supply is not connect Auxiliary supply is connect ON green led OFF Condition Load IS NOT Powered ON Condition Load IS Powered SC red led SCR OK SCR short circuit HB yellow led Laod OK Load Fault Light OFF Light ON www honeywell com imc 18 ...

Page 22: ...ions are right and syncronized to main voltage Fan voltage equal than nominal 220 240V std 110 120V optional After which supply thyristor unit giving the maximum input signal and verify that load current is equal or less than thyristor unit nominal current Warning this procedure can be done just by specialized personnel The thyristor unit is delivered configured and tuned in line with customer req...

Page 23: ...0V Auxiliary supply To set the auxiliary power supply to 460V close J10 and open J9 and J11 as shown below 600V Auxiliary supply This is a special version on request In this case the unit is supplied already configured J11 J10 J9 J11 J10 J9 J11 J10 J9 J11 J10 J9 J11 J10 J9 If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external tran...

Page 24: ...uration proceed as specified To change input type open cover and configure jumpers as represented below Warning this procedure can be done just by specialized personnel Location of auxiliary supply jumpers for S9 size Location of auxiliary supply jumpers for S12 size Jumpers Configuration MAIN PCB Input J7 J16 J17 SSR A B C A B C A B C 0 10V A B C A B C A B C 4 20MA A B C A B C A B C 21 www honeyw...

Page 25: ...eds Within 10 sec from start flashing yellow and red leds push again momentary CAL Key Yellow led only is flashing apply 0 input Signal I E 0V for 0 10V 4mA for 4 20mA Red led only is flashing apply 10V for 0 10V input or 20mA for 4 20mA input Now press CAL Key again Now press CAL Key again The leds will stop flashing Release key when red and yellow led are ON Yello and red leds are flashing SSR A...

Page 26: ...asformers are internal to the unit Minimum current readable is 10 fo nominal current of the thyristor unit 6 3 1 Heater Break Alarm indication The Heater Break status is displayed with a relay and two leds as the following table SC red led SCR OK SCR short circuit HB yellow led Laod OK Load Fault light OFF light ON 6 3 2 H B Relay The contact of the H B Relay is available on auxiliary terminals 18...

Page 27: ...rocedure verify that connections are correct supply the thyristor unit push CAL button on front of the unit for S9 and S10 or on the PCB board for S14 or supply with 24Vdc terminals 15 and 16 or send command via RS485 the thyristor unit goes in conduction state to measure load current all LEDS are ON this means that calibration procedure is active after one minute LEDS for H B and S C switch off c...

Page 28: ...EXTERNAL HB CALIBRATION 24 V dc Reset Push Button normally closed Reset Push Button normally closed 6 3 6 RS485 Command HB calibration RS485 BUS If load current decreases for partial or total load failure sensitivity 20 standard Adjustable via RS485 the yellow LED becomes ON and alarm relay changes status If CD3000M is still in conduction with no input signal LED green OFF it means that there is a...

Page 29: ...use the Thyristor unit switches ON OFF at zero voltage VOLTAGE SUPPLY V 20 50 70 100 7 2 Burst Firing BF This firing performed in Digital mode in Honeywell Thyristor unit gives a lot of advantages because switches Thyristor at zero voltage crossing without EMC interferences Analog input is necessary for BF and can be decided how many complete cycles we want at 50 of power demand This value can be ...

Page 30: ...o configure CD3000M unit you can download the free software and the Configurator Manual from our web site www honeywell com imc To configure the unit you can use the standard communication on RS485 port or use a programming cable with K11 connector 27 www honeywell com imc ...

Page 31: ...Honeywell CD3000M 2PH from 125A to 700A User s Manual 7 3 1 RS485 standard communication port If you use this port you must have a RS232 485 converter 5 1 6 9 B RS485 A www honeywell com imc 28 ...

Page 32: ...ser s Manual CD3000M 2PH from 125A to 700A Honeywell 7 3 2 Programming via K11 connector If you use the K11 connector you need the special programming cable supplied by Honeywell 29 www honeywell com imc ...

Page 33: ... BS88 200 200 16000 660 400A 550 FMM 550 215000 660 6 6 URZ 2X000 BS88 Z 550 550 208000 660 450A 2x 315 FM 315 77000 660 2 x 6 6 URB 000 BS88 315 315 82000 660 500A 2x 315 FM 315 77000 660 2 x 6 6 URB 000 BS88 315 315 82000 660 600A 2x 450 FMM 450 105000 660 2x 6 6 URZ 2X000 BS88 450 450 126000 660 700A 2x 450 FMM 450 105000 660 2x 6 6 URZ 2X000 BS88 450 450 126000 660 SIBA 300kA 600V 200kA 700V F...

Page 34: ...egisters Write n Word 16 The Controller will identify itself in response to a Read Holding Registers message which enquires the values of word parameters 121 and 122 see Table 4 2 MODBUS Function 17 Report Slave ID is not supported 9 2 1Message Formats The first character of every message is the Controller address in the range 1 255 and 0 for broadcast messages The second character is always the F...

Page 35: ... 215 22 1 Hex 18005 but this is modified in two ways because the bit order is reversed the binary pattern is also reversed making the most significant bit MSB the right most bit because only the remainder is of interest the right most most significant bit can be discarded Thus the polynomial has the value Hex A001 9 2 2 Bit s order Normal bit order Most significant bit Least significant bit Most s...

Page 36: ...to right Added 1to J Added 1 to I END After shifting CR by 1 bit to right A001 Hex and exclusive logical sum XOR are executed for setting the result in CR Bit at right and of CR is 1 NO NO NO YES YES YES Eight times of calculation is completed J 8 Calculation of all charactersis completed I All characters numbers Exclusive logical Sum XOR is executed on one character 1 byte at I charactor of CR an...

Page 37: ... value of one or more registers comprises the following eight bytes Addr unit Func Address 1 word N of Word CRC 16 3 3Hex HI LO HI LO HI LO The normal reply will echo the first two characters of the message received followed by a single byte data byte count which will not include itself or the CRC For this message the count value equals the number of parameter values read multiplied by two Followi...

Page 38: ...raming error etc or if the CRC16 check fails or if the received message is otherwise syntactically flawed e g byte count or word count is incorrect the thyristor will ignore that message If the received message is syntactically correct but nonetheless contains an illegal value the thyristor will send a five byte exception response as follows Addr unit Func N Exception CRC 16 HI LO The Function Num...

Page 39: ... FF 100 Power Adjust 0 FFH 6 Read Write if BIT1in Command table i 1 0 0 FF 100 9 3 1 Heater nominal current Parameter 1 Operation Read Meaning It correspond at one value in points 0 255 0 FF Hex It represents average current value flowing into thyristors Value depends on current transformer ratio that is different from one size to the other one see below table Nominal current A Zero 0 0 Hex A Max ...

Page 40: ...depend on nominal current of transformer that change in function of thyristor nominal current as described in below tab Nominal current A Zero 0 0 Hex A Max 255 ff Hex A 3 5 0 3 5 15 0 25 25 0 25 35 0 50 45 0 50 60 0 100 90 0 100 110 0 100 9 3 3 Status Table Parameter 3 Operations Read Meaning It s a tab in bit that represent the Status of thyristor unit 9 3 4 Comand Table Parameter 4 Operations R...

Page 41: ...s 0 255 0 FF Hex It s power set point setted in thirst buffer Example 0 0 0 Hex 50 128 80 Hex 100 255 FF Hex 9 3 6 Power adjust Parameter 6 Operations Read Write Meaning Its a value in points 0 255 0 FF Hex Its a scaling factor of power demand Example 1 www honeywell com imc 38 0 0 50 128 100 255 Example 2 Output Power 100 Power Limit 100 Power real 100 Output Power 100 Power Limit 50 Power real 5...

Page 42: ... represents the short circuit on thyristor 0 OK 1 Short circuit 9 3 7 2 Load Failure Bit 1 Operations Read Meaning It s a bit that represent partial or total load failure 0 OK 1 Load failure 9 3 7 3 On Off Bit 2 Operations Read Meaning It s a bit that represent when input signal is ON 0 Input signal OFF 1 Input signal ON 9 3 7 4 HB Calibration in progress Bit 3 Operations Read Meaning It s a bit s...

Page 43: ...the HB calibration procedure When this bit is zero start the calibration procedure and reset itself automatically at the end 9 3 8 2 Firing command Bit 1 Operations Read Write Meaning It s a command bit used to switch from analog external command to command via RS485 0 Command of analog input 1 Command of RS485 input 9 3 8 3 On Off Bit 2 Operations Read Write Meaning Its an enable bit to switch ON...

Page 44: ...rameter 123 Operations Write Meaning If properly setted give the access to configuration 9 4 2 Delay triggering Parameter 124L Operations Read Write Meaning It s correspond to a value in points 0 50 0 32 Hex Each step is 0 1msec Range is 0 5msec This parameter is the delay of firig in first half period with respect zero voltage crossing 9 4 3 HB Parameter 124H Operations Read Write Meaning It s co...

Page 45: ...oft start 9 4 5 Soft start time Parameter 125H Operations Read Write Meaning Time Soft Start Time Par 125H x 5msec OUT It s correspond to a value in points 0 255 0 FF Hex Each step is 5msec The unit start in phase angle mode with a ramp starting from zero up to full voltage in a presetted and Adjustable time The time is setted by this parameter Value of this parameter must be less than cycle time ...

Page 46: ...sent a delay to have HB alarm active When is used soft start this time must be longer than soft start time Par126H x 50msec Par125H x 5msec When zero crossing firing is used must be less than cycle time Par126H x 50msec Par127H x 50msec 9 4 8 Max power for SSR Input Parameter 127L Operations Read Write Meaning It s a value in points 0 255 0 FF Hex When SSR input is used it represent the value of t...

Page 47: ...cle Time Time 20 ON OFF 50 70 100 When single cycle SC and burst firing BF is used must be setted at 240 FO Hex When SSR input is used set at 240 FO Hex When is used zero crossing ZC represents the cycle time ON time OFF time default 60 3C Hex 9 4 10 Number of half periods for DT firing Parameter 128L Operations Read Write Meaning Must be setted at 1 www honeywell com imc 44 ...

Page 48: ... 4 3 2 1 ID 8 7 6 5 4 3 2 1 1 X 26 X X X 2 X 27 X X X X 3 X X 28 X X X 4 X 29 X X X X 5 X X 30 X X X X 6 X X 31 X X X X X 7 X X X 32 X 8 X 33 X X 9 X X 34 X X 10 X X 35 X X X 11 X X X 36 X X 12 X X 37 X X X 13 X X X 38 X X X 14 X X X 39 X X X X 15 X X X X 40 X X 16 X 41 X X X 17 X X 42 X X X 18 X X 43 X X X X 19 X X X 44 X X X 20 X X 45 X X X X 21 X X X 46 X X X X 22 X X X 47 X X X X X 23 X X X X ...

Page 49: ... 119 X X X X X X 70 X X X 120 X X X X 71 X X X X 121 X X X X X 72 X X 122 X X X X X 73 X X X 123 X X X X X X 74 X X X 124 X X X X X 75 X X X X 125 X X X X X X 76 X X X 126 X X X X X X 77 X X X X 127 X X X X X X X 78 X X X X 128 X 79 X X X X X 129 X X 80 X X 130 X X 81 X X X 131 X X X 82 X X X 132 X X 83 X X X X 133 X X X 84 X X X 134 X X X 85 X X X X 135 X X X X 86 X X X X 136 X X 87 X X X X X 137...

Page 50: ... X X X X X X 174 X X X X X 224 X X X 175 X X X X X X 225 X X X X 176 X X X 226 X X X X 177 X X X X 227 X X X X X 178 X X X X 228 X X X X 179 X X X X X 229 X X X X X 180 X X X X 230 X X X X X 181 X X X X X 231 X X X X X X 182 X X X X X 232 X X X X 183 X X X X X X 233 X X X X X 184 X X X X 234 X X X X X 185 X X X X X 235 X X X X X X 186 X X X X X 236 X X X X X 187 X X X X X X 237 X X X X X X 188 X X...

Page 51: ...led HB in light on condition Substitute the fuse Repair the load Provide to repair the wiring Substitute the faulty thyristor Check the load Load current flows also with no input signal Green LED ON always in light off condition Short circuit on thyristor If there is HB circuit the red LED SC is light on Substitute the thyristor Check that load is not in short circuit Current flows at nominal valu...

Page 52: ...etted value This means that also with input signal in ON condition the unit is switched OFF and the system can not work at full power For these reason is important to control periodically the fan status checking that is rotating 10 4 Servicing In order to have correct cooling the user must clean the heatsink and the protective grill of fan The frequence of this servicing depends on environmental p...

Page 53: ...ria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 31 0 205656999 FAX 31 0 165330746 Bulgaria Honeywell EOOD Phone 359 2 79 40 27 FAX 359 2 79 40 90 Czech Republic Honeywell spol s r o Phone 420 54324 5014 FAX 420 54324 5011 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 3 2727625 FAX 358 3 2728600 France Honeywell SA Phone 33 ...

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