Honeywell 9007AX01 User Manual Download

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Universal Vehicle Power Supply

9007AX01

Installation Instructions

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Summary of Contents for 9007AX01

Page 1: ...Universal Vehicle Power Supply 9007AX01 Installation Instructions ...

Page 2: ... and use of software and or hardware to achieve intended results This document contains proprietary information that is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated into another language without the prior written consent of HII Trademarks Wi Fi is a registered certification mark of the Wi Fi Alliance Microsoft Windows Windows E...

Page 3: ...power supply kit includes the power supply y cable and all of the necessary hardware to install the power supply What You Need You need these additional parts and tools Common hand tools Wire crimping and stripping tool Electric drill and drill bits Heat gun Multimeter One of these adapter cables P N VE027 8024 C0 CV31 or CV61 P N 236 294 001 CV41 Optional for CV31 CV31 ignition sensing cable P N ...

Page 4: ...se installation guidelines Use the cable clamps or wire ties provided to secure the cables at least every 46 cm 18 in Do not secure cables to any moving parts on the vehicle Make sure the cable is at least 15 2 cm 6 in away from the exhaust system How to Mount the Power Supply Follow these installation guidelines Select a mounting location that is convenient for the vehicle operator Make sure that...

Page 5: ...he 3 pin connector and the 2 pin connector of the y cable to the power supply 2 Connect one of these adapter cables to the y cable and the computer P N VE027 8024 C0 CV31 or CV61 P N 236 294 001 CV41 This illustration shows connecting adapter cable P N VE027 8024 C0 to the y cable and a CV61 ...

Page 6: ...1 Connect the ignition blue wire to the ignition circuitry of the vehicle up to 60 V 2 Connect the grounding black wire to the vehicle chassis for electrostatic discharge ESD protection If the vehicle chassis is not a suitable ground connect the wire to the negative terminal of the power source 3 Connect adapter cable P N VE027 8024 C0 to the ignition sensing cable and then connect the ignition se...

Page 7: ...atastrophic short circuit failure If the fuse fails for any reason replace it with a new fuse Optionally you can also use one of these replacement fuses 10 A to 14 V input 6 A to 36 V input 5 A to 48 V input or higher Assemble the Vehicle Battery Cable 1 Route the battery cable from the power supply to the vehicle battery 2 Cut the battery cable near the battery leaving enough of the cable to reac...

Page 8: ...inch terminal ring onto the wires 7 Assemble the positive wire a Cut a strip of red wire that is 5 08 cm 2 in long b Strip 0 60 cm 0 25 in of insulation from the red and black wires c Twist the wires together d Crimp the fuse block assembly to the wires e Crimp the red wire you cut to the other end of the fuse block assembly 8 Install heat shrink tubing on the braided ground wire Battery cable jac...

Page 9: ...attery The procedure you use to connect to the vehicle battery depends on the location of the battery terminal Top Side Connect to the Top Battery Terminal 1 Remove the nuts and bolts from the positive battery terminal 2 Place a 3 8 inch washer onto each end of the battery clamp bolt Warning Verify that the cable to battery connections are correct Electrical energy from vehicle batteries can harm ...

Page 10: ...round Wire on page 11 Connect to the Side Battery Terminal When you remove the battery terminal side post bolts from the vehicle battery the vehicle computer and radio return to their default settings 1 Remove positive battery terminal side post bolt from the vehicle battery 2 Fasten a 3 8 inch nut to the 3 8 x 1 1 2 inch positive battery terminal post 3 Place a 3 8 inch washer on the battery term...

Page 11: ... cable is the grounding strap To ensure proper cable shielding fasten the ground strap to the vehicle sheet metal 1 Drill a small hole into the metal that you intend to fasten the ground wire to 2 Use a punch to dimple and enlarge the hole until it is the same size as the screw 3 Scrape off a small circle of paint around the hole to make sure bare metal is exposed 4 Secure the wire with a 8 5 8 in...

Page 12: ...gnal Description 1 Vin 10 to 60 non regulated DC input 2 Vin 10 to 60 non regulated DC input 3 Vin DC power return 4 Vin DC power return 5 GND Chassis ground 6 Ignition Ignition sensing input CV61 Power Connector Pin Assignments Pin Signal Description 1 GND Chassis GND 2 Vin 12 V regulated DC input 3 Vin DC power return 4 Vin heater DC power return for heated display 5 Vin heater 12 V regulated DC...

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