Hitachi HSC-2100 User Manual Download

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Summary of Contents for HSC-2100

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Page 3: ...126 G All Rights Reserved Copyright 2011 2012 Hitachi Ltd The contents of this publication may be revised without prior notice No part of this publication may be reproduced in any form or by any means without permission in writing from the publisher Printed in Japan SN IC FL MW2007 AI10 ...

Page 4: ...rve all of those statements without fail The following are definitions of the phrases serious injury minor or moderate injury and property damage or loss not related to personal injury used in the above definitions of the safety labels Serious injury Is an injury that requires hospitalization for medical treatment has aftereffects and or requires long term follow up care Examples of serious injuri...

Page 5: ...ntenance parts in any manner not described in this manual Such a practice may result in breakdown of this equipment or peripherals injury or even death Hitachi will not be responsible for any accident or failure resulting from such mishandling Read the following safety guidelines carefully and follow them when you conduct maintenance of the machine Before starting maintenance z Maintenance of the ...

Page 6: ...ically inspected z Keep the maintenance area neat and tidy z Always put away parts materials or tools when not in use z Wear an eye protector where anything may fly about z When using sharp objects or cutting tools make sure that no part of your body lies in the path of the blade bit or point z Before finishing your work make sure that all parts removed during maintenance have been installed back ...

Page 7: ...ed If necessary use a measurement tool to ensure that the power is off z Do not touch any uninsulated conductor or surface where so instructed which remains charged for a limited time after the external power supply to the machine is disconnected z When working on a machine which has a grounding terminal make sure that the terminal is properly connected to the facility s ground z When working clos...

Page 8: ...ck z Then call an ambulance z If the victim is unconscious artificial respiration may be necessary A proper method for performing artificial respiration or resuscitation should be learned beforehand If the victim s heart is not beating cardio pulmonary resuscitation should be performed by a trained and qualified person For outbreak of fire z First shut off all the power from the machine using the ...

Page 9: ...ctricity from your body to the module resulting in malfunction or breakage of the module If you have no choice but to touch such a module be sure to discharge the static electricity by touching the metal frame of the cubicle and then touch the module This is also true when you perform any of the following actions on a module in its non energized state 1 setting a switch on the module 2 connecting ...

Page 10: ... Keep the input output currents of I O modules within the maximum permitted current values If an overcurrent is allowed to flow in the I O module the component part s involved may be damaged resulting an accident fire or product failure chapter 1 page 1 13 NOTICE Do not use a transceiver cellular phone or the like near the I O module Such communication equipment generates noise which may result in...

Page 11: ...he products Have a specialized agent dispose of the products as industrial waste z Install a fuse or circuit protector for the external power supply for protection against short circuit The circuit protector selected must match the ratings of the external power supply z Before applying power to any product described in this manual check that all the cable wiring for the product is correct z Before...

Page 12: ...y management specialist for inspection of the module chapter 3 page 3 6 NOTICE z Construct an emergency stop circuit and an interlock circuit outside this product Unless they are so constructed failure of this product may result in machine breakdown or accident z Keep the input and output currents of any I O module within the maximum permitted current values If an overcurrent is allowed to flow in...

Page 13: ...portant data in memory z Before carrying out such operations as program alteration forced output run stop etc during operation of the programmable controller ensure safety Any mis operation may result in machine breakage or an accident z Apply power to the various components of your application system in the proper order If this is done in the wrong order your system may malfunction resulting in m...

Page 14: ... short A1S and A1C together then short B1S and B1C together and then ground them all together If it is used with two phase pulse input short the one phase pulse input terminals A2S and A2C together and then ground them together If the stop signal input terminals STOPS and STOPC need not be used short them together and then ground them together z A pulse generator may be connected to the pulse coun...

Page 15: ... or 3 inserting or removing the connector from the module z Every fixing or terminal screw must be secured tightly Insufficiently tightened screws may result in malfunction smoke or fire chapter 6 page 6 4 NOTICE z If the input voltage to a power supply module is close to the upper or lower limit of the prescribed range ask a power supply management specialist to perform an inspection even if the ...

Page 16: ...n that which was delivered z The malfunction was caused by modifications or repairs made by a vendor other than the vendor that delivered the unit z The malfunction was caused by a relay or other consumable which has passed the end of its service life z The malfunction was caused by a disaster natural or otherwise for which the vendor is not responsible The warranty mentioned here means the warran...

Page 17: ...ion record revision details and reason for revision Month Year Remarks F First edition November 2011 G Additional information is added concerning the service life of the relays contained in certain types of hardware modules March 2012 ...

Page 18: ... or simply modules This manual describes how to handle and apply HSC 2100 I O modules Please read this manual thoroughly and use the I O modules properly Trademark Microsoft Windows is a registered trademark of Microsoft Corporation in the United States and or other countries ...

Page 19: ...16 Points 2 13 2 10 Model LWO400 Output Module 100 to 200 VAC Contact Output 32 Points 2 14 2 11 Model LWO450 Output Module 100 to 200 VAC Contact Output 16 Points 2 15 2 12 Model LWO460 Output Module 100 to 200 VAC Contact Output Independent Common 16 Points 2 16 2 13 Model LWO600 Output Module 12 to 24 VDC Transistor Output 32 Points Sink 2 17 2 14 Model LWO610 Output Module 12 to 24 VDC Transis...

Page 20: ...del LWA460 Output Module 4 to 20 mA DC Current Output 4 Channels 2 37 2 34 Model LWA550 Output Module 10 VDC Voltage Output 8 Channels 2 38 2 35 Model LWA551 Output Module 5 VDC Voltage Output 8 Channels 2 39 2 36 Model LWA560 Output Module 4 to 20 mA DC Current Output 8 Channels 2 40 3 INSTALLATION AND MODULE MOUNTING 3 1 3 1 Where to Install 3 2 3 2 Installation Environment 3 3 3 3 Installation ...

Page 21: ...port Program 5 24 5 4 1 An example of registration in the Analog Support Program 5 25 5 5 Ladder Program Conversion at the Replacement of S10 4α I O Modules 5 32 5 5 1 Items necessary for ladder program conversion work 5 32 5 5 2 Saving the ladder program 5 33 5 5 3 Converting the ladder program 5 38 5 5 4 Sending the ladder program 5 46 6 MAINTENANCE 6 1 6 1 Preventive Maintenance 6 2 6 2 Trouble...

Page 22: ...ation Transformer Mounted in the Power Distribution Panel 4 3 Figure 4 3 An Example of Power Supply Wiring with an Isolation Transformer Mounted in the Programmable Controller Cubicle 4 4 Figure 4 4 An Example of Wiring in the Cubicle 4 5 Figure 4 5 An Example of Ground Wiring in a Concentrated Installation 4 6 Figure 4 6 An Example of Ground Wiring in a Dispersed Installation 4 7 Figure 5 1 Conne...

Page 23: ...el HSC 2104 Mount Base Shown as Representative and Their Use 2 5 Table 2 7 Available Expansion Mount Base Models 2 6 Table 2 8 Parts of the Model HSC 2128 Expansion Mount Base Shown as Representative and Their Use 2 7 Table 3 1 Installation Environment Specifications 3 3 Table 5 1 Software Tools Used for the Registration of Data Areas 5 5 Table 5 2 Available Registration Numbers and the Correspond...

Page 24: ...1 GENERAL INFORMATION ...

Page 25: ... the newly installed HSC 2100 I O module depending upon the installation environment in which the replaced HSC 2000 I O module was previously used In this case please check the installation environment for noise source and take a measure to reduce the noise level The HSC 2100 I O modules have the following features z Making it possible to replace I O modules in S10 2α and S10 4α controllers withou...

Page 26: ...dule Example 2 Replacing an S10 2α controller s whole I O unit with an HSC 2100 I O unit I O module to be replaced HSC 2100 I O module mounted as a replacement module No need to alter the existing wiring at all Remote I O station module Power supply module S10 2α or S10 4α controller s I O modules No need to alter the existing wiring at all HSC 2100 I O unit S10 2α controller s I O unit Remote I O...

Page 27: ...dule for the expansion unit must be model LWV460 which requires no alteration of the existing wiring The CPU module for S10mini controllers must be either model LQP000 Z or LQP010 Z Do not mount anything in the vacant slot The existing wiring needs to be altered for the CPU module S10 4α controller s basic CPU unit S10 4α controller s CPU module Power supply module S10 4α controller s I O modules ...

Page 28: ...e for S10mini controllers must be either model LQP000 Z or LQP010 Z The existing wiring needs to be altered for the CPU module and inter CPU link module S10 4α controller s expansion CPU unit S10 4α controller s CPU module model LWP800 Expansion I O module model LWE800 Inter CPU link module model LWE820 Power supply module model LWV050 S10 4α controller s I O modules HSC 2100 expansion unit No nee...

Page 29: ... in the HSC 2000 DO module model but not in the HSC 2100 DO module model 13 DO triac output 16 points PDS330 LWO670 None 14 Pulse counter 0 to 16 383 PTF320 LWC400 None 15 Pulse counter 8 192 to 8 191 high speed version PTF300 LWC401 None 16 Pulse counter 8 192 to 8 191 low speed version PTF301 LWC402 None 17 AI 4 channels voltage input of 5 VDC PAF300 LWA400 Dielectric strength is 1 500 VAC in th...

Page 30: ...e models and 500 VAC in the HSC 2100 AI module models 30 AO 4 channels current output of 4 to 20 mA DC PAN301B LWA460 31 AO 8 channels voltage output of 10 VDC LWA100 LWA550 32 AO 8 channels voltage output of 5 VDC LWA101 LWA551 33 AO 8 channels current output of 4 to 20 mA DC LWA110 LWA560 34 Power supply input 100 VAC output 12 VDC 3 5 A 5 VDC 0 8 A LWV050 LWV450 None 35 Power supply input 100 V...

Page 31: ...s and this results in a system breakdown or accident then the manufacturer will accept no liability for the result For information on the range of warranty see WARRANTY AND SERVICING in the front matter of this manual 2 The programmable controller is not of fire dust and drip proof structure so it must be mounted in a dust and drip proof steel enclosure as shown below NOTICE Where for some reason ...

Page 32: ...esulting in malfunction or breakage of the module If you have no choice but to touch such a module be sure to discharge the static electricity by touching the metal frame of the cubicle and then touch the module This is also true when you perform any of the following actions on a module in its non energized state 1 setting a switch on the module 2 connecting or disconnecting the cable from the mod...

Page 33: ...460 85 to 132 VAC 80 to 143 VDC For LWV550 80 to 143 VDC Temperature Operating 0 to 55 C Storage 20 to 70 C Temperature change rate 10 C hour or less Relative humidity Operating 30 to 90 RH Storage 10 to 90 RH non condensing Vibration resistance Conforming to JIS C0040 standard Frequency 10 to 150 Hz Acceleration 10 m s2 Direction each of X Y and Z Sweep time 8 minutes Sweep cycles 20 Shock resist...

Page 34: ... terminals The best way to ground such grounding terminals is to weld the grounding cable from each grounding terminal to the steel framework of the building see the figure below If such welding cannot be accomplished bury a grounding bar in the earth and ground the grounding terminal through the bar Class D grounding is defined in the Technical Standard for Electrical Facilities of Japan This sta...

Page 35: ...aining it The replacement of a component part other than those mentioned in this manual should be done by Hitachi s maintenance personnel 9 Replacement of modules Before replacing a module be sure to switch off the power supply Without doing so such replacement may result in product failure or electric shock 10 Expansion of the existing equipment If the existing equipment of the programmable contr...

Page 36: ...ontroller Unless they are so constructed failure of the product may result in machine breakdown or accident z Keep the input output currents of I O modules within the maximum permitted current values If an overcurrent is allowed to flow in the I O module the component part s involved may be damaged resulting an accident fire or product failure NOTICE Do not use a transceiver cellular phone or the ...

Page 37: ...ul substance by law Use extreme care in handling particularly in scrapping the products Have a specialized agent dispose of the products as industrial waste z Install a fuse or circuit protector for the external power supply for protection against short circuit The circuit protector selected must match the ratings of the external power supply z Before applying power to any product described in thi...

Page 38: ...2 SPECIFICATIONS OF INDIVIDUAL MODULES ...

Page 39: ...age check terminal that enables the user to check if the 5 volt output voltage is normal This terminal should not be used for any other purpose than checking the voltage 4 Voltage check terminal GND Is a 0 volt reference voltage terminal that provides a reference voltage for voltage checking This terminal should not be used for any other purpose than checking a voltage 5 Power input terminals H N ...

Page 40: ... the remote I O RI O communication line either to Reset or Hold so that those output modules will automatically be placed in the set output state when the RI O line is accidentally broken disconnected or de energized 5 RI O line input terminal triplet Is used to connect the remote I O line cable Terminals 1 and 4 are internally connected together This is also the case with terminals 2 and 5 6 RI O...

Page 41: ...Names Table 2 5 Available Basic Mount Base Models Name Model Remarks Number of slots provided 2 slot I O mount base HSC 2102 A total of five one for a power supply module two for a station module and two for I O modules 4 slot I O mount base HSC 2104 A total of seven one for a power supply module two for a station module and four for I O modules 8 slot I O mount base HSC 2108 A total of eleven one...

Page 42: ...e No Part name Use 1 PS slot Is used to mount a power supply module on the mount base 2 ST slots Are used to mount a station module on the mount base 3 I O slots Each is used to mount an I O module on the mount base 4 FG terminal Is wired to the frame ground FG terminal of each module among those modules that have an FG terminal ...

Page 43: ...entative and Their Names Table 2 7 Available Expansion Mount Base Models Name Model Remarks Number of slots provided 8 slot expansion mount base HSC 2128 A total of twelve one for a power supply module two for a CPU module one for an inter CPU link module and eight for I O modules 4 slot expansion mount base HSC 2124 A total of eight one for a power supply module two for a CPU module one for an in...

Page 44: ... used to mount a CPU module model LQP000 on the mount base 3 EXT slot Is used to mount an inter CPU link module model LQE550 on the mount base 4 I O slots Each is used to mount an I O module on the mount base 5 FG terminal Is wired to the frame ground FG terminal of each module among those modules that have an FG terminal NOTICE Never mount a module other than the above listed modules on the mount...

Page 45: ...ion withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 420 g 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F A1 A...

Page 46: ...sumption current 12 VDC 0 mA 5 VDC 4 mA 2 mA n where n is the number of points in ON state Points per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication...

Page 47: ... 12 VDC 0 mA 5 VDC 4 mA 2 mA n where n is the number of points in ON state Points per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when th...

Page 48: ...12 VDC 0 mA 5 VDC 4 mA 2 mA n where n is the number of points in ON state Points per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the...

Page 49: ...onnection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 460 g Depending on its switching capacity any reed relay used as the input contacts may have its contact materiel melted due to an in rush current or simply rush current...

Page 50: ... per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 330 g Depending on its switching capacity any reed re...

Page 51: ...y Internal consumption current 12 VDC 22 mA n where n is the number of points in ON state 5 VDC 25 mA Points per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation...

Page 52: ...S φ 0 4 2 A at 24 VDC L R 7 ms make and break operation frequency of 1 800 cycles per hour normal temperature and normal humidity Internal consumption current 12 VDC 22 mA n where n is the number of points in ON state 5 VDC 25 mA Points per common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Conn...

Page 53: ...midity Internal consumption current 12 VDC 22 mA n where n is the number of points in ON state 5 VDC 15 mA Points per common 1 Independent common Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wirin...

Page 54: ...terminal and ground External wiring Connection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 510 g 1 Use the same power supply for both the load and external power 2 The response time may increase to around one second if an i...

Page 55: ... 1 minute between external terminal and ground External wiring Connection 40 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 510 g 1 Use the same power supply for both the load and external power 2 The response time may increase t...

Page 56: ...he number of points in ON state Points per common 16 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Mass 380 g 1 Use th...

Page 57: ...er common 8 Insulation withstand voltage 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m Operation indication LED lit when the module is powered on Blown fuse indication LED FU lit when the fuse is blown Mass...

Page 58: ...ernal terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 50 m shielded twisted pair cable Mass 340 g It is often the case that the shield lead needs to be grounded on programmable controller side In these cases be sure to connect the shield lead to term...

Page 59: ... 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 50 m shielded twisted pair cable Mass 340 g It is often the case that the shield lead needs to be grounded on programmable controller side In these cases be sure to ...

Page 60: ...e 1 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 50 m shielded twisted pair cable Mass 340 g It is often the case that the shield lead needs to be grounded on programmable controller side In these cases be sure to...

Page 61: ...mA or less Insulation withstand voltage 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 340 g The overall accuracy listed above is expressed as percentages of the full scale val...

Page 62: ... or less Insulation withstand voltage 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 340 g The overall accuracy listed above is expressed as percentages of the full scale value...

Page 63: ...0 mA or less Insulation withstand voltage 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 340 g The overall accuracy listed above is expressed as percentages of the full scale v...

Page 64: ...mA or less Insulation withstand voltage 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 340 g The overall accuracy listed above is expressed as percentages of the full scale val...

Page 65: ...mA or less 5 VDC 40 mA or less Insulation withstand voltage 500 VAC 1 minute between external terminal and ground External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 340 g The overall accuracy listed above is expressed as percentages o...

Page 66: ...nnector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The response time listed above does not include the delay time of the input filter The lead in wires from each RTD may be shielded eithe...

Page 67: ...nnector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The response time listed above does not include the delay time of the input filter The lead in wires from each RTD may be shielded eithe...

Page 68: ...nnector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The response time listed above does not include the delay time of the input filter The lead in wires from each RTD may be shielded eithe...

Page 69: ...ground 500 VDC 1 minute between channels External wiring Connection 20 point terminal block connector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The response time listed above d...

Page 70: ...odule The response time listed above does not include the delay time of the input filter The cable connected to each channel is one that is shielded either separately from or together with the cables connected to the other channels This AI module can only be used in conjunction with a model LQP510 LPU Module Rev R or a model LQP710 LPU Module Rev N and with a model LWS410 or LWS010 E STATION If it...

Page 71: ...ielded twisted pair cable Mass 440 g The model LWA500 AI module has the following differences in specifications from the model LWA000 AI module available for use with HSC 2000 I O units Insulation withstand voltage is 500 VAC compared with the 1 500 VAC of the model LWA000 The number of scanned channels is fixed at 8 while it can be varied by setting in the model LWA000 The input impedance at powe...

Page 72: ...elded twisted pair cable Mass 440 g The model LWA501 AI module has the following differences in specifications from the model LWA001 AI module available for use with HSC 2000 I O units Insulation withstand voltage is 500 VAC compared with the 1 500 VAC of the model LWA001 The number of scanned channels is fixed at 8 while it can be varied by setting in the model LWA001 The input impedance at power...

Page 73: ... Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The loads may be used either in a grounded or a floated state The shielding of the cables must be grounded either on the load side or...

Page 74: ...onnector Connector screw type M3 Applicable cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 360 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The loads may be used either in a grounded or a floated state The shielding of the cables must be grounded either on the load...

Page 75: ...ngth 200 m shielded twisted pair cable Mass 430 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The loads may be used either in a grounded or a floated state The shielding of the cables must be grounded either on the load side or the I O unit side The cable connected to each channel is one that is shielded either separately from or together...

Page 76: ...gth 200 m shielded twisted pair cable Mass 430 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The loads may be used either in a grounded or a floated state The shielding of the cables must be grounded either on the load side or the I O unit side The cable connected to each channel is one that is shielded either separately from or together ...

Page 77: ... cable size 0 5 to 1 25 mm2 Tightening torque 0 6 to 0 8 N m Maximum wiring length 200 m shielded twisted pair cable Mass 430 g The overall accuracy listed above is expressed as percentages of the full scale value of this AI module The external power supply must be grounded The loads may be used either in a grounded or a floated state The shielding of the cables must be grounded either on the load...

Page 78: ...3 INSTALLATION AND MODULE MOUNTING ...

Page 79: ...as shown below and must be installed in a location where no water will get into the controller Figure 3 1 An Installed Programmable Controller NOTICE In installation locations where there is a possibility of water leak be sure to house the programmable controller in a water proof enclosure Disregarding this rule may result in hardware damage Close up the opening with putty I O unit LPU or CPU unit...

Page 80: ... supply voltage range 85 to 132 VAC for model LWV450 85 to 132 VAC 80 to 143 VDC for model LWV460 80 to 143 VDC for model LWV550 Ambient temperature During operation 0 to 55 C During storage 20 to 70 C Temperature ramp rate 10 C hour or less Ambient humidity During operation 30 to 90 RH During storage 10 to 90 RH non condensing Vibration resistance Conforming to JIS C0040 standard Frequency 10 to ...

Page 81: ...g cables in the single cubicle Figure 3 2 An Example of Concentrated Installation Mount base s frame ground FG terminal 2 mm2 or more in size Remote I O cable 2 mm2 or more in size Shield grounding Cubicle ground LPU or CPU unit I O unit Terminal block TB NFB NFB H N LG H N LG Electrostatic shielded insulating transformer To control power source 5 5 mm2 or more in size 5 5 mm2 or more in size Insu...

Page 82: ...tribution panel and other circuitry for programmable controller Grounding Class D other than the grounding for programmable controller Power cables Remote I O cable The wiring insulation and grounding methods used are the same as those used in the concentrated installation of a programmable controller For details see Subsection 3 3 1 Concentrated installation LPU or CPU unit I O unit I O unit NFB ...

Page 83: ...ident z Keep the input and output currents of any I O module within the maximum permitted current values If an overcurrent is allowed to flow in the I O module the component part s involved may be damaged resulting an accident fire or product failure NOTICE Do not use a transceiver cellular phone or the like near any I O module Such communication equipment generates noise which may result in malfu...

Page 84: ... any important data in memory z Before carrying out such operations as program alteration forced output run stop etc during operation of the programmable controller ensure safety Any mis operation may result in machine breakage or an accident z Apply power to the various components of your application system in the proper order If this is done in the wrong order your system may malfunction resulti...

Page 85: ... sufficient clearances must also be provided between modules and between modules and cubicle walls in the cubicle as shown below These clearance values are rough estimates To check if the ambient temperatures around the modules are within the specified range the user is advised to carry out a test operation and measure the temperatures Figure 3 4 Installation Clearances Air filter 50 mm or more 50...

Page 86: ...2 slot basic unit 8 slot expansion unit Unit mm 4 slot basic unit 8 slot basic unit 4 slot expansion unit 207 188 25 269 200 257 5 PS I O ST I O 283 264 25 269 200 PS I O ST I O I O I O 437 418 25 269 200 PS I O ST I O I O I O I O I O I O I O 38 16 140 128 111 95 38 16 140 128 111 95 38 16 140 128 111 95 514 495 25 269 200 PS I O I O I O I O I O I O I O I O CPU EXT 361 342 25 269 200 PS I O I O I ...

Page 87: ...screw Insulating bushing Fixing hole with an insulating bushing installed Fixing hole with no insulating bushing installed R3 5 R7 0 R5 0 R7 5 8 When installing a CPU unit or I O unit in the cubicle be sure to mount them vertically as shown in figure a below If they are mounted horizontally as shown in figure b the air flow inside the module will be restricted resulting in temperature rise in it a...

Page 88: ...ame manner Repeat this until the terminal block is fixed securely onto the module When it is fixed securely make sure that the terminal block is attached completely on the module Slightly tighten the screws alternately Module Terminal block Insert the terminal block into the receptacle provided in the module When inserting it hold the two ends of the terminal block with your fingers and if it is a...

Page 89: ... hold the top sides of the cover with your fingers and pull the cover off the terminal block While pushing the tip of your thumb on the top front of the terminal cover place the tip of your forefinger on the top end portion of the cover and pull the top end portion off the module with your forefinger In the case of 20 point terminal block In the case of 40 point terminal block ...

Page 90: ...LWV450 LWV550 LWV460 Output current 12 VDC 3 5 A 3 5 A 5 VDC 0 8 A 2 0 A Model 12 VDC 5 VDC LWS410 10 mA 150 mA LWI400 0 5 mA 2 mA n LWI450 LWI460 LWI470 0 4 mA 2 mA n LWI600 0 5 mA 2 mA n LWI650 0 4 mA 2 mA n LWO400 22 mA n 25 mA LWO450 LWO460 22 mA n 15 mA LWO600 16 mA n 25 mA LWO610 16 mA n 25 mA LWO650 16 mA n 15 mA LWO670 8 mA 20 mA n 8 mA LWA400 to LWA404 LWA421 to LWA423 150 mA 40 mA LWA430...

Page 91: ...t base on which an I O module s listed above are mounted In these cases the total of the consumption currents of all the I O modules mounted on the mount base must not exceed the rated output current of the power supply module 3 8 2 Module mounting When mounting analog I O modules LWAxxx PANxxx and or PAFxxx and digital I O modules LWIxxx and or LWOxxx together on the same mount base separate the ...

Page 92: ...4 WIRING ...

Page 93: ...ether Solderless terminal Connecting cable wires and solderless terminal together Ring style terminal Spade style terminal Example R1 25 3 Example 1 25 YS3A Unit mm Heat shrunk tubes Cable Solderless terminal Shield wire Cover each of the crimped joints between a cable and terminals and the cable end with an insulating cap heat shrunk tube or insulating tape The purpose of this is to prevent any a...

Page 94: ...1 an isolation transformer is mounted in the power distribution panel Figure 4 2 An Example of Power Supply Wiring with an Isolation Transformer Mounted in the Power Distribution Panel Power distribution panel Programmable controller cubicle Power supply 100 to 120 VAC single phase 50 60 Hz Isolation transformer NFB NFB Panel ground connected to cubicle TB collecting LG wires Class D grounding Cla...

Page 95: ...r cubicle Note 3 The sizes of the cables used must be as follows Power cable 2 mm2 or more Ground wires 2 mm2 or more in cubicle 5 5 mm2 or more outside of cubicle Power distribution panel Programmable controller cubicle Power supply 100 to 120 VAC single phase 50 60 Hz Isolation transformer NFB NFB Cubicle ground connected to cubicle Class D grounding Class D grounding Class D grounding Cubicle g...

Page 96: ... N LG H N LG Electrostatic shielded isolation transformer Cubicle must be electrically insulated from the floor Class D grounding for programmable controller A separate grounding from the grounding for the programmable controller Grounding metal piece for mounting units this metal piece must be electrically insulated from the cubicle 5 5 mm2 or more To control power source 5 5 mm2 or more ...

Page 97: ...B C D E F A B D OUTPUT AC100 200V 1 2 3 4 5 6 7 8 9 20 19 18 17 16 15 14 13 12 11 10 A B LWS410 E STATION HITACHI SHD A B SHD RI O IN RI O OUT TA TB S0 C0 S2 C2 S3 C3 S4 C4 FIX OUTPUT HOLD S1 C1 128P 64P 32P TERM U STNO L RI O SHD 0 1 2 3 4 5 6 7 8 9 A B C D E 0 1 2 3 4 5 6 7 8 9 A B C D E F F A1 A2 A3 A4 A5 A6 A7 A8 A9 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 B1 B2 B3 B4 B5 B6 B7 B8 B9 B20 B19...

Page 98: ...3 B4 B5 B6 B7 B8 B9 B20 B19 B18 B17 B16 B15 B14 B13 B12 B11 B10 HITACHI 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F A B D OUTPUT AC100 200V 1 2 3 4 5 6 7 8 9 20 19 18 17 16 15 14 13 12 11 10 A B LWS410 E STATION HITACHI SHD A B SHD RI O IN RI O OUT TA TB S0 C0 S2 C2 S3 C3 S4 C4 FIX OUTPUT HOLD S1 C1 128P 64P 32P TERM U STNO L RI O SHD 0 1 2 3 4 5 6 7 8 9 A B C D E 0 1 2 3 4 5 6...

Page 99: ...less terminals In addition to the above requirements the following additional requirements must also be satisfied because analog I O modules process low level analog signals z The I O cables transferring analog signals may be tied together but they may NEVER by tied together along with I O cables carrying digital signals The analog signal cables must be separated from the digital signal cables z W...

Page 100: ... not be used must be wired as follows If the pulse counter module is used with one phase pulse input short the two input terminals of each of the two pairs of two phase pulse input terminals that is short A1S and A1C together then short B1S and B1C together and then ground them all together If it is used with two phase pulse input short the one phase pulse input terminals A2S and A2C together and ...

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Page 102: ...5 MAKING USE OF MODULES ...

Page 103: ...put modules may be used to drive an inductive L load To drive an L load successfully it is recommended that a surge absorber circuit be attached to the contact output module as shown below The purpose of the surge absorber is to absorb flyback voltages that will be generated when current flow to the load is cut off These flyback voltages may be a source of noise Note When driving an L load with DC...

Page 104: ...Using transistor and triac output modules Transistor output modules and triac output modules may have their output device break down or burn if a large current flows in their output circuit in the event of a shorted load cable miswiring the accidental contact of wires or other causes To avoid this observe the following rule When you connect a load to a transistor or triac output module be sure to ...

Page 105: ...itored by checking the operation indicator LEDs When checking these LEDs squarely view the LED panel provided on the front of the module as shown below Figure 5 3 Checking the Operation Indicator LEDs 0 1 2 3 4 5 6 7 8 9 A B C D E F 0 1 2 3 4 5 6 7 8 9 A B C D E F A B LWO400 DO LED panel Squarely view the panel to check the LEDs ...

Page 106: ...the revision of the S10V Ladder Chart System used For this reason check the model number of an analog module in Table 5 3 when registering the module Table 5 1 Software Tools Used for the Registration of Data Areas LPU CPU module to be used online Software tool Remarks S10V LPU or R70 LPU Note 2 S10V Ladder Chart System Note 1 S10mini CPU or S10 2α CPU Ladder chart system Tool for 4 channel analog...

Page 107: ...les In the case of S10V Ladder Chart System Ver 01 Rev 20 or earlier or S10 2α S10mini Ladder Chart System In the case of S10V Ladder Chart System Ver 01 Rev 21 or later Actual model number Registration model number Actual model number Registration model number LWA400 PAF300 LWA400 LWA400 LWA401 PAF309 LWA401 LWA401 LWA402 PAF320 LWA402 LWA402 LWA403 PAF329 LWA403 LWA403 LWA404 PAF309 LWA404 LWA40...

Page 108: ...ow 2 047 For negative value overflow 2 048 If an input value is insignificant it is automatically set to H8000 b Format used in remote I O transfer for LWA435 Data area Registered data area or EW area 215 213 212 20 1st word S S Channel 0 input data 2nd word S S Channel 1 input data 3rd word S S Channel 2 input data 4th word S S Channel 3 input data If an input value overflows in the data area the...

Page 109: ...t modules a Formats used in remote I O transfer z For voltage output modules Data area Registered data area or EW area 215 211 210 20 1st word Unused S Channel 0 output data 2nd word Unused S Channel 1 output data 3rd word Unused S Channel 2 output data 4th word Unused S Channel 3 output data z For current output modules Data area Registered data area or EW area 215 211 20 1st word Unused Channel ...

Page 110: ...annel 1 output data 3rd word Unused S Channel 2 output data 4th word Unused S Channel 3 output data z For current output modules Data area Storage area set by J NET setup tool 215 211 20 1st word Unused Channel 0 output data 2nd word Unused Channel 1 output data 3rd word Unused Channel 2 output data 4th word Unused Channel 3 output data Data Values in the range 2 048 to 2 047 Sign Data Values in t...

Page 111: ...unt setting is 32 From 00 to 7C when the I O point count setting is 64 or From 00 to 78 when the I O point count setting is 128 5 2 5 Data formats of 8 channel analog input output modules 1 Data formats of 8 channel analog input modules a Data format used at remote I O transfer Data area XW area 215 214 24 23 20 1st word S Channel 0 input data 0 to 0 2nd word S Channel 1 input data 0 to 0 3rd word...

Page 112: ...Channel 0 output data Unused 2nd word S Channel 1 output data Unused 3rd word S Channel 2 output data Unused 4th word S Channel 3 output data Unused 5th word S Channel 4 output data Unused 6th word S Channel 5 output data Unused 7th word S Channel 6 output data Unused 8th word S Channel 7 output data Unused z Data format of current output modules Data area YW area 215 214 24 23 20 1st word X Chann...

Page 113: ... Unused S Channel 5 output data 7th word Unused S Channel 6 output data 8th word Unused S Channel 7 output data z Data format of current output modules Data area Storage area set for J NET module 215 211 210 20 1st word Unused Channel 0 output data 2nd word Unused Channel 1 output data 3rd word Unused Channel 2 output data 4th word Unused Channel 3 output data 5th word Unused Channel 4 output data...

Page 114: ...etermined by detecting which input signal leads the other All the available counter modules function as ring counters In the case of model LWC400 The count 16 383 is set to 0 when the counter is counted up by 1 Then when the counter is counted down by 1 the count 0 is set to 16 383 In the case of models LWC401 and LWC402 The count 8 191 is set to 8 192 when the counter is counted up by 1 Then when...

Page 115: ...les when the stop input signal is turned on When it is turned off and a preset start is made using an appropriate control code described later in this section the function enables the input d Comparison output The comparison output function outputs the result of comparison of a comparison data value R and a count value C The comparison operation performed is one of the following R C R C R C In the...

Page 116: ...ther a pulse input is made or not For example when a new data value is set in the comparison data register it is automatically output by comparison output immediately and the comparison result indication LED is lit in synchronism with that output In the case of models LWC401 and LWC402 Even if the content of an internal register used for comparison output is updated with a new value comparison out...

Page 117: ...he instructions given in Subsection 5 2 2 Registering data areas a General format of data areas Data areas have the following general format EW 0 Write data EW 0 10 Control code EW 0 20 Read data EW 0 30 Status code b Write data In the case of model LWC400 215 214 213 20 EW 0 Unused Write data In the case of models LWC401 and LWC402 215 214 213 212 20 EW 0 Unused S Write data 0 to 16 383 Sign 8 19...

Page 118: ...ets a specified preset value in the counter module and starts pulse measurement 2 Set comparison value Sets a specified comparison value in the comparison data register of the counter module and starts pulse measurement 1 Reset latch Resets the match output signal currently latched and starts pulse measurement Other Unused In the case of models LWC401 and LWC402 Control code Code name Function 8 S...

Page 119: ...op state 4 R C A given comparison value is larger than the count value 2 R C A given comparison value is equal to the count value 1 R C A given comparison value is smaller than the count value If the match R C output signal is currently latched and the result of comparison is either R C or R C then the status code set in place is 2 R C In the case of models LWC401 and LWC402 Status code Code name ...

Page 120: ...am Operations The program performs the following 1 It starts an electric motor by reception of a start signal from external source 2 measures pulses that are generated by an encoder rotating with the movement of a moving table 3 moves the table to a predetermined position and then 4 stops the motor Operational details The program operates as detailed in Figure 5 4 Operational Chart Configuration T...

Page 121: ... value Start of normal rotation of motor 1 Start of reverse of motor 1st comparison value 3rd comparison value 1st preset value Preset start Set comparison value Reset latch Time R C R C R C R C R C R C for LWC401 LWC402 Stop count for LWC400 Stop count zStatus code zStatus code z Comparison output 2nd preset value 2nd comparison value Latch resetting Count stop Latch resetting Comparison value se...

Page 122: ...2nd comparison value EW400 H2 EW400 1 1 H1 EW410 H1 R010 1 1 H1 R011 Start of reverse of motor H8 EW410 H1 R012 1 1 2nd preset value EW400 H4 EW410 1 1 3rd comparison value EW400 H2 EW410 1 1 H1 EW410 1 1 H1 R013 H8 EW410 1 1 H1 EW410 H1 R014 X020 X020 V000 T000 T000 E43C V001 T001 V002 T001 T002 T002 R010 X010 V003 T003 V004 T004 Y030 T003 R010 T004 R011 X010 V005 R011 Y031 R013 R014 X011 V006 R0...

Page 123: ...se Counter Modules during Stop State of Remote I O Transfer Module model LWC400 LWC401 LWC402 1 LWC401 LWC402 2 Remote I O transfer Stopped In progress Stopped In progress Stopped In progress Module Operating normally 3 Operating normally Operating normally 3 Operating normally Counting stopped Operating normally Internal registers Preset value Same as above Same as above Same as above Same as abo...

Page 124: ...rating normally 3 Operating normally Counting stopped Operating normally Internal registers Preset value Same as above Same as above Same as above Same as above Cleared Same as above Comparison value Held Count value Cleared Comparison output R C Held R C Off R C Held LED indication R C Held R C Off R C Same as above Same as above Same as above Same as above Held Same as above 1 These counter modu...

Page 125: ...w shows the registration procedure that is used in cases where the LPU used is one of the following the model LQP510 LPU Module Rev R and the model LQP710 LPU Module Rev N Start Start the ladder chart system Call up the Analog counter window Register analog counter modules End Launches the ladder chart system and establishes a connection with the tool personal computer in use Opens the Analog coun...

Page 126: ...igure 5 6 An Example Hardware Configuration in Which Four Modules Are Mounted Three Analog and One Counter Station number STNO setting 2 0 U L STNO The setting of the station number STNO establishes the following relationships between the slot numbers module models and registration numbers Slot no Module model Registration number Slot 0 LWA400 20 Slot 1 LWA422 21 Slot 2 LWA450 22 Slot 3 LWC400 23 ...

Page 127: ...rt system on your personal computer The S10V Ladder chart system window shown below will appear Click Utility U in the ladder chart system s main menu and choose Change connection of PCs N from the pulldown menu displayed Choose Change connection of PCs N from the Utility U pulldown menu ...

Page 128: ...rt Program is attempted without changing the communication status to online the result of the registration will be stored in a storage area related to ladder programs on the personal computer However if it is attempted in online state the result will be written to the CPU or LPU Specify the desired communication port and click OK Change the communication status to online ...

Page 129: ...er chart system s main menu and choose PCs edition E Analog counter A from the pulldown menu displayed The Analog counter window as shown below appears which is the registration window to register registration numbers for analog and counter modules Choose Analog counter A from the pulldown menu ...

Page 130: ...r window displayed To accomplish this click the desired number in the No column and click the Setup button In this example we will register an analog module as the No 1 module The window as shown below appears which is the registration window to register registration numbers for analog and counter modules Choose No 1 in the No column and click the Setup button ...

Page 131: ... 20 or earlier or the ladder chart system for S10 2α and S10mini controllers you cannot specify the model number directly It must be replaced with its registration model number according to the information given in the table below and the registration model number must be specified instead The registration model numbers for analog I O modules in the case of S10V Ladder Chart System Ver 01 Rev 20 o...

Page 132: ...s box which is actually the address of slot 0 determined by the STNO setting and then click the OK button Repeat Steps through for each of slots 1 through 3 When all of the analog and counter modules are registered the window as shown below appear Click the Close button in the window to exit the module registration session Click Close to exit the registration session Enter a 20 and click OK ...

Page 133: ...Ladder Chart System software product 4 Program S7890 02 Is an S10mini Ladder Chart System software product 5 Personal computer Is one that runs Microsoft Windows 2000 or Microsoft Windows XP operating system and in which both of the above software products are installed Start Save the ladder program Convert the ladder program Send the ladder program End Saves the ladder program used on the S10 4α ...

Page 134: ...ogram used on the S10 4α controller perform the following procedure Connect the S10 4α controller and the personal computer together as shown below Start the S10 4α Ladder Chart System Then the S10Ladder_4A window as shown below appears Personal computer Cable model H24 IFC3 W S10 4α ...

Page 135: ...u Specify the desired communication port and click the OK button Choose New file N from the File F pulldown menu The dialog box shown below appears Click the OK button Choose New file N from File F pulldown menu Choose Change connection of PCs N from Utility U pulldown menu Click OK Specify the communication port and click OK COM1 is specified as the communication port ...

Page 136: ...a meeting your needs and click the OK button If you want to receive only the ladder chart select Sequence and program P Choose Online N from Build B pulldown menu Choose Receive R from Build B pulldown menu Buttons to select one of the following receive areas Sequence and program ladder chart area only Sequence and data ladder chart area and DW registers Sequence and fence entire ladder memory and...

Page 137: ...letion of the reception the window as shown below appears which indicates the uploading process is complete If you want to save the received program in a file proceed to Step If you convert it to S10mini version without saving perform the procedure described in Subsection 5 5 3 Converting the ladder program Choose Save file as A from the File F pulldown menu Choose Save file as A from File F pulld...

Page 138: ...r in which to save the received program Then enter the desired file name and click the Save button The received program will be saved in the specified folder Specify the folder in which to save the program Enter the file name and click Save button ...

Page 139: ...ladder program that has been obtained by performing the procedure described in Subsection 5 5 2 Saving the ladder program and is currently open Start the S10mini Ladder Chart System Choose New file N from the File F pulldown menu A new ladder chart sheet will then be open as shown below Choose New file N from File F pulldown menu ...

Page 140: ...eet will show an empty space in its top row Go back to the S10 4α Ladder Chart System and choose Select all A from the Edit E pulldown menu in order to select the entire ladder chart Click OK Choose Select all A from Edit E pulldown menu The ladder chart sheet s current row number is changed to 00001 An empty space is created in the top row ...

Page 141: ... 40 Choose Copy C from the Edit E pulldown menu Make the S10mini Ladder Chart System active again and choose Paste P from the Edit E pulldown menu Choose Copy C from Edit E pulldown menu Choose Paste P from Edit E pulldown menu ...

Page 142: ...back to the S10 4α Ladder Chart System again and choose PCs edition E Change capacity E from the Utility U pulldown menu Choose All N coil Compile A from Build B pulldown menu When no errors are reported in the message box we can say that the ladder chart is undamaged Choose PCs edition E Change capacity E from Utility U pulldown menu ...

Page 143: ... menu Add changes to the S10mini setup information shown below right to reflect the S10 4α setup information items listed below CPU link send transfer area and sub CPU link send transfer area if any CPU link operation clear hold mode and sub CPU link operation clear hold mode if any Choose PCs edition E Change capacity E from Utility U pulldown menu ...

Page 144: ...e proceed to Step Go back to the S10 4α Ladder Chart System again and choose MCS M from the Utility U pulldown menu Read the values from the DW registers according to the instructions given below Choose MCS M from Utility U pulldown menu Select the Specify Symbol P radio button Enter the symbol DW000 in the edit box for example Click the Read R button ...

Page 145: ...ose values equal to the contents of the DW registers used in the S10 4α controller according to the instructions given below Choose MCS M from Utility U pulldown menu Select the Specify Symbol P radio button Enter the symbol DW000 in the edit box for example Click the Read R button Enter the same value as that used in the S10 4α controller for the DW000 register in the edit box for example Click t...

Page 146: ...e converted ladder program Then enter the desired file name and click the Save button The converted ladder program will be saved in the specified folder Choose Save file S from the File F pulldown menu The converted ladder program will then be saved in the currently active file by overwriting Choose Save file as A from File F pulldown menu Specify the folder in which to save the ladder program Ent...

Page 147: ...ni CPU mounted in an HSC 2100 expansion unit and the personal computer Start the ladder chart system on the personal computer Then if a necessary connection setting is already made proceed to Step Otherwise choose Change connection of PCs N from the Utility U pulldown menu Personal computer Model S10m IFH3 W cable or commercially available RS 232C cross cable S10mini Choose Change connection of PC...

Page 148: ...wnloaded to the S10mini controller The window as shown below appears Specify the directory in which the converted ladder program file is stored Then select the file and click the Open button Choose Open file O from File F pulldown menu Specify where the converted ladder program file is stored Select the file and click Open button Specify the communication port COM1 is specified as the communicatio...

Page 149: ...ter will then become online with the S10mini controller Choose Send S from the Build B pulldown menu The converted ladder program file will then be transmitted from the personal computer to the S10mini controller Choose Online N from Build B pulldown menu Choose Send S from Build B pulldown menu ...

Page 150: ...6 MAINTENANCE ...

Page 151: ...discharge the static electricity by touching the metal frame of the cubicle and then touch the module This is also true when you perform any of the following actions on a module in its non energized state 1 setting a switch on the module 2 connecting or disconnecting the cable from the module or 3 inserting or removing the connector from the module z Every fixing or terminal screw must be secured ...

Page 152: ...ltages to or from it are within the prescribed ranges Also check each external power source to see if the output voltage from it is within the prescribed range If any such voltage is out of its prescribed range it may result in system malfunction The prescribed ranges of the power supply module are as follows Input voltage ranges for LWV450 85 to 132 VAC for LWV460 85 to 132 VAC 80 to 143 VDC for ...

Page 153: ... needs to be used further NOTICE z If the input voltage to a power supply module is close to the upper or lower limit of the prescribed range ask a power supply management specialist to perform an inspection even if the input voltage is within the operating specifications z Power to the I O modules mounted in the cubicle must be supplied from a power supply module with an appropriate wattage ratin...

Page 154: ...rogrammable controller troubleshoot the problem based on the indications given by the operation indicators of the power supply remote I O station and I O modules Figure 6 2 An I O Unit 4 Slot Mount Base and the Locations of the Operation Indicators Operation indicators ...

Page 155: ...tation no setting error Refer to the instruction manual on the LPU or CPU module and set the station no correctly Power supply module operation abnormality Troubleshoot the power supply module according to the instructions given in Subsection 6 2 1 Remote I O cable abnormality Cable breakage Replace the remote I O cable with a new one Cable length too long Re wire the remote I O cable within the p...

Page 156: ...leshoot the remote I O station module according to the instructions given in Subsection 6 2 2 None of the above Replace the digital input module with a new one z Case 2 a particular input point s are not turned on Check item Remedial action Operation indicator LED condition Not lit External input s on state duration too short Adjust the external equipment Wiring loosened or wire breakage Wire the ...

Page 157: ...y module according to the instructions given in Subsection 6 2 1 Remote I O station module s RI O LED not lit Troubleshoot the remote I O station module according to the instructions given in Subsection 6 2 2 Power not supplied to the load Suppy power to the load Applied load voltage other than the rated voltage Apply the rated voltage to the load None of the above Replace the digital input module...

Page 158: ...ck the external wiring and correct it Lit Remote I O station module s RI O LED not lit Troubleshoot the remote I O station module according to the instructions given in Subsection 6 2 2 LPU or CPU module operation abnormality Refer to the instruction manual on the LPU or CPU module and troubleshoot it None of the above Replace the digital output module with a new one z Case 5 all of the load point...

Page 159: ...Us no such loading is necessary Analog input module not registered in the CPU Register a data area for the analog input module by using an available tool Input wiring error Correct the input wiring according to the information given in Chapters 2 and 4 GND terminal not connected to mount base FG terminal Connect the GND terminal to the FG terminal provided on the mount base Applied input voltage e...

Page 160: ...oller s CPU In the case of S10mini CPUs and S10V LPUs no such loading is necessary Analog output module not registered in the CPU Register a data area for the analog output module by using an available tool Output wiring error Correct the output wiring according to the information given in Chapters 2 and 4 GND terminal not connected to mount base FG terminal Connect the GND terminal to the FG term...

Page 161: ...nting error Mount the pulse counter module properly External stop input made Cancel the external stop input User program always in counting stopped state Correct the user program UP or DOWN LED not flickering in pulse signal input Input pulse signal wiring incorrect Correct the wiring External input power not supplied Supply power to the external input External power source voltage too low Apply r...

Page 162: ...measure Relay contact make and break operations not counted Replace the relay contact with a transistor contact None of the above Replace the pulse counter module with a new one z Case 3 no comparison output is produced Check item Remedial action External power not supplied Supply power to the external power source External power supply voltage too low Apply rated voltage 20 to 28 VDC to the pulse...

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Page 164: ...7 APPENDIX ...

Page 165: ...7 40 107 79 10 20 107 79 108 18 108 57 108 96 109 35 109 73 110 12 110 51 110 90 111 28 111 67 20 30 111 67 112 06 112 45 112 83 113 22 113 61 113 99 114 38 114 77 115 15 115 54 30 40 115 54 115 93 116 31 116 70 117 08 117 47 117 85 118 24 118 62 119 01 119 40 40 50 119 40 119 78 120 16 120 55 120 93 121 32 121 70 122 09 122 47 122 86 123 24 50 60 123 24 123 62 124 01 124 39 124 77 125 16 125 54 1...

Page 166: ...61 40 261 74 262 08 262 42 262 76 263 10 263 43 263 77 264 11 440 450 264 11 264 45 264 79 265 13 265 47 265 80 266 14 266 48 266 82 267 15 267 49 450 460 267 49 267 83 268 17 268 50 268 84 269 18 269 51 269 85 270 19 270 52 270 86 460 470 270 86 271 20 271 53 271 87 272 20 272 54 272 88 273 21 273 55 273 88 274 22 470 480 274 22 274 55 274 89 275 22 275 56 275 89 276 23 276 56 276 89 277 23 277 5...

Page 167: ... 10 20 107 93 108 32 108 72 109 11 109 51 109 90 110 30 110 69 111 09 111 48 111 88 20 30 111 88 112 27 112 66 113 06 113 45 113 84 114 24 114 63 115 02 115 42 115 81 30 40 115 81 116 20 116 59 116 99 117 38 117 77 118 16 118 56 118 95 119 34 119 73 40 50 119 73 120 12 120 51 120 91 121 30 121 69 122 08 122 47 122 86 123 25 123 64 50 60 123 64 124 03 124 42 124 81 125 20 125 59 125 98 126 37 126 7...

Page 168: ...38 28 238 64 238 99 360 370 238 99 239 35 239 70 240 05 240 41 240 76 241 11 241 47 241 82 242 17 242 53 370 380 242 53 242 88 243 23 243 58 243 94 244 29 244 64 244 99 245 35 245 70 246 05 380 390 246 05 246 40 246 75 247 10 247 46 247 81 248 16 248 51 248 86 249 21 249 56 390 400 249 56 249 91 250 26 250 61 250 96 251 31 251 66 252 01 252 36 252 71 253 06 400 410 253 06 253 41 253 76 254 11 254 ...

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