Hitachi CL 10SA User Manual Download

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POWER TOOLS

TECHNICAL DATA

AND

SERVICE MANUAL

STUD CUTTER

CL 10SA

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT

LIST No. 0789

Jan. 2001

C

MODEL

CL 10SA

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Summary of Contents for CL 10SA

Page 1: ...POWER TOOLS TECHNICAL DATA AND SERVICE MANUAL STUD CUTTER CL 10SA SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST No 0789 Jan 2001 C MODEL CL 10SA ...

Page 2: ...Notice for use Specifications and parts are subject to change for improvement Refer to Hitachi Power Tool Technical News for further information ...

Page 3: ...5 2 Optional Accessories 7 6 COMPARISONS WITH SIMILAR PRODUCTS 8 6 1 Specification Comparisons 8 7 PRECAUTIONS IN SALES PROMOTION 9 7 1 Safety Instructions 9 8 REPAIR GUIDE 12 8 1 Precautions in Disassembly and Reassembly 12 8 2 Reassembly 17 8 3 Insulation Tests 25 8 4 No load Current Value 25 9 STANDARD REPAIR TIME UNIT SCHEDULES 26 Assembly Diagram for CL 10SA ...

Page 4: ...low price stud cutter with cord The new Model CL 10SA is a light weight and low price stud cutter adopting the same cam system as that of the Model CL 10D and sharing components with the Model CL 10D2 that is an upgraded version of the Model CL 10D The Model CL 10SA can correspond to various applications with the wide selection of cutters M10 M8 M6 and W3 8 3 APPLICATIONS Cutting of mild steel stu...

Page 5: ...rking efficiency Clean cutting without sparks chips and noise 24 mm minumum cutting length Special steel made long service life cutter Service life of cutters increased through use of four cutting edges Convenient stud mounting hole facilitates cutting studs to specified lengths Convenient hook facilitates operation in high places Cam operated auto return mechanism Shearing force 2500 kg Clean cut...

Page 6: ...nting ducts up to 20 studs can be cut at a time at floor level with a cut off machine for example When mounting luminaiers however often only two studs are cut in one spot This means that the cut off machine must be moved from one spot to another over a wide area The Model CL 10SA is compact lightweight so it is easily transportable and particularly convenient for cutting off hanged studs Fig 6 Co...

Page 7: ... efficiency In conventional cutting with a cut off machine or disc grinder considerable time is required for deburring after the studs have been cut In actual tests the Model CL 10SA is approximately three times more efficient than cut off machines or disc grinders Table 1 Cutting time comparison Fig 9 Four cutting edges Reverse cutters by turning each top to bottom Cutter 2 Reverse cutters by tur...

Page 8: ...ly one of several jobs that must be performed Accordingly it is sometimes necessary to put the stud cutter aside and use both hands for some other job In such cases the hook is very useful for hanging the stud cutter from a nearby conduit steel grounding material cable rack or similar support when not in use Fig 11 Convenient hook facilitates operation in high places Hook Latch 7 Equipped with ste...

Page 9: ... to the front of the main body as shown in Fig 12 2 The stud mounting hole is particularly convenient when it is necessary to cut several studs at the same length from for example the surface of a ceiling Fig 12 1 Length alignment to rear of main body Fig 12 2 Length alignment to front of main body Fig 12 Stud mounting hole facilitates cutting to specified lengths 10 Cam operated auto return mecha...

Page 10: ...h forward reverse changeover pushing button with brake and variable Single phase AC 50 Hz 0 9 A 230 V 190 W 0 32 min 1 2 7 kg 5 95 lbs excluding cord Corrugated cardboard box 3 7 kg 81 6 lbs Two core cabtire cable 4 m 13 1 ft Hexagon bar wrench 1 pc M8 cutter ass y 1 pc M8 trimmer 1 pc Type Overall length 5 2 Optional Accessories Cutter ass y Trimmer The W3 8 is used without spacers Stud size Code...

Page 11: ...0 x 1 5 M8 x 1 25 M6 x 1 W3 8 x 1 5875 DC 9 6 0 to 28 66 258 mm 10 5 32 179 mm 7 3 64 107 mm 4 7 32 Capacity Soft steel studs Size of studs for cutting CL 10D2 CL 10D Length Height Width Weight 2 7 kg 5 95 lbs excluding cord 3 2 kg 7 05 lbs including battery 3 4 kg 7 5 lbs including battery 2 4 2 4 2 6 Cutting time M10 Type of motor AC single phase series commutator motor Item sec 2 0 DC magnet DC...

Page 12: ...to break after only a few cutting operations The length of stud cut off should be at least 10 mm Instruct customers to confirm that all of the threads of the cutter engage the threads of the stud during cutting 3 Care should be exercised when performing cutting in narrow places For example in building construction work studs that are used to hang ducts are often fitted with L shaped angles Instruc...

Page 13: ...hed groove Yes Yes No No Stud 30 mm L shaped angle 25 mm L shaped angle L shaped angle 8 mm or more Nut 25 14 30 5 0 5 Never attempt to perform cutting operation at the position If it is necessary to disengage the stud from the cutter during cutting depress the trigger switch keeping the forward reverse changeover pushing button set to the position Then the motor rotates in reverse direction and t...

Page 14: ...d the main body of the tool Instruct the customer to ensure that the cutters are properly mounted 9 When operating the tool in high places the falling cut off stud portions are extremely dangerous The customers should be cautioned to be particularly careful at such times In addition the tool should be stored in a safe secure place when not in use 10 When operating the switch carefully ensure that ...

Page 15: ...er switch until Bracket A 54 opens and release the trigger switch Then disconnect the power cord plug from the power source Remove the two Special Bolts M5 x 9 62 from the two Cutter Ass y M8 64 with the Hex Bar Wrench 4 mm 17 Connect the power cord plug to the power source Depress the trigger switch until Bracket A 54 is positioned to the maximum cutting position Then release the trigger switch a...

Page 16: ...Fig 18 Remove the two Machine Screws W Washers M4 x 20 Black 49 from the Cover 50 and remove the Cover 50 b Removal of the Return Plate 53 Fig 20 Remove the two Seal Lock Screws W SP Washer M4 x 12 52 and remove the Return Plate 53 c Removal of the Gear Cover 33 Fig 20 Remove the four Tapping Screws W Flange D5 x 25 Black 31 and the two Tapping Screws D5 x 35 55 Hold Bracket B 56 and Bracket A 54 ...

Page 17: ...1 that secures Bracket A 54 to Bracket B 56 is press fitted into Bracket B 56 and tightened with the Lock Nut M12 57 Hold Bracket B 56 with a vise and loosen the Lock Nut M12 57 with a wrench loosening torque about 350 kg cm Supporting around the head of Bolt A 51 of Bracket A 54 push the screw side of Bolt A 51 with a hand press to separate Bracket A 54 from Bracket B 56 Push with a large hand pr...

Page 18: ... y section a Removal of the Hook 19 Fig 27 Remove the Retaining Ring E type for D4 Shaft 16 that retains the Hook 19 with a small flat blade screwdriver Then the Hook 19 can be removed b Removal of Housing B 2 Remove the nine Tapping Screws W Flange D4 x 20 Black 14 that secure Housing A 2 to Housing B 2 Holding the compartment of the Gear Cover 33 in Housing A 2 and Housing B 2 remove Housing B 2...

Page 19: ...l wires can be removed Fig 29 Fig 28 CAUTION Excessive warping can cause permanent deformation of the flat spring and poor contact with the internal wire If the clearance shown in Fig 29 is over 0 5 mm replace the flat spring with new one d Removal of the Cord 10 Loosen the screw on the Switch 6 with a small flat blade screwdriver and disconnect the two internal wires blue and brown coming from th...

Page 20: ...ngs of each terminal are not deformed Fig 29 After connection lightly pull the internal wires to check that they are securely connected Fig 31 Wiring diagram Brush Block Ass y 25 Red Cord 10 Brown Stator 22 Black Noise Suppressor 8 Black Cord 10 Blue Stranded wire Gray Brush Block Ass y 25 Blue Stranded wire Gray Stator 22 White 3 1 4 2 Stator 22 Yellow Brush Block Ass y 25 Red Brush Block Ass y 2...

Page 21: ... direction at the right angle to the straight line connecting the two Needles 43 b Planet gear Fig 33 First apply grease Nippeco SEP 3A to the inner circumference of the Ring Gear 40 Mount the pinion of the Armature 21 mounted with the Stator 22 and the Brush Block Ass y 25 to the Second Pinion 41 assembled according to the above step a and then mount the Ring Gear 40 Check that the Ring Gear 40 a...

Page 22: ...the two Tapping Screws W Flange D4 x 16 12 b Push the earth terminal of the Noise Suppressor 8 as far as it will go along the ribs of the Stator 22 and Housing A c Put the internal wire blue of the Brush Block Ass y 25 under the Switch 6 d Arrange the Switch 6 and the Noise Suppressor 8 as shown in Fig 34 11 6 12 8 3 4 34 13 Earth terminal Rib Blue 25 ...

Page 23: ...e hole of Roller A 65 until the grooves in the hole are completely greased d Mount the Pushing Button A 3 mating its groove to the protrusion on the lever of the Switch 6 Fig 35 e Mount the Spring A 4 to the Pushing Button A 3 Fig 34 f Mount the Wrench Holder 13 to Housing A 2 Fig 34 g Place the internal wires to the proper positions in Housing A 2 Secure Housing B 2 with the nine Tapping Screws W...

Page 24: ...ock Nut M12 57 because it is very important for the strength e Reassembly of the bracket ass y i Mount the Return Spring 32 to the Gear Cover 33 Fig 38 ii Mount the bracket ass y assembled in the above steps b and c to the Gear Cover 33 hooking the Return Spring 32 on Bracket A 54 Fig 38 Fig 38 54 32 33 56 iii Tighten the three Hex Socket Hd Bolts M5 x 12 46 with the Hex Bar Wrench 4 mm 17 at the ...

Page 25: ...e Second Gear 36 iii Mount the Gear Cover 33 to the housing keeping Bracket A 54 at the maximum cutting position in the same manner as the removal procedure be careful of the spring force Fig 42 iv Tighten the four Tapping Screws W Flange D5 x 25 Black 31 and the two Tapping Screws D5 x 35 55 Fig 42 CAUTION Check that there is no scratch dust or chips on the surfaces of the cam and the roller Face...

Page 26: ... the Cover 50 mount the two Carbon Brushes 30 tighten the two Brush Caps 29 connect the power cord plug to the power source and check the following operations i Check that the Cam Shaft 67 rotates clockwise as shown in Fig 43 by depressing the trigger switch ii Pressing the Pushing Button A 3 to the position depress the trigger switch Check that the Cam Shaft 67 rotates counterclockwise in the rev...

Page 27: ... 64 63 62 62 56 64 64 54 62 h Fasten the Stud Guide Ass y 58 with the Bolt W3 8 x 75 60 and Spring Washer M10 59 as shown in Fig 19 i Tightening torques are as follows Tapping Screw W Flange D4 x 20 Black 14 1 96 0 49 N m 20 5 kgf cm 17 4 4 3 in lbs Machine Screw W Washers M4 x 20 Black 49 1 76 0 49 N m 18 5 kgf cm 15 7 4 3 in lbs Seal Lock Screw W SP Washer M4 x 12 52 1 76 0 49 N m 18 5 kgf cm 15...

Page 28: ...electric strength test Insulation resistance 7 M Ω or more with DC 500 V Megohm Tester Dielectric strength test AC 4 000 V 1 minute with no abnormalities 220 V 240 V products 8 4 No load Current Value After no load operation for 30 minutes the no load current value should be as follows Voltage V Current A max 230 0 6 ...

Page 29: ... Second Pinion Ball Bearing 6001VV Washer x 2 Ball Bearing 609VV Retaining Ring for D15 Shaft Ring Gear Needle x 2 Idle Gear x 2 General Assembly Pushing Button A Spring A Switch Housing A B Set Cord Armature Ball Bearing 608VV Ball Bearing 626VV Stator Gear Cover Return Spring Cover Hook Retaining Ring E type for D4 Shaft Second Gear Third Pinion Ball Bearing 629VV Ball Bearing 608VV Return Plate...

Page 30: ...ELECTRIC TOOL PARTS LIST LIST NO STUD CUTTER Model CL 10SA 2001 1 25 E1 0789 ...

Page 31: ...1 HOOK 1 20 608 VVM BALL BEARING 608VVC2PS2L 2 21 360 545E ARMATURE 230V 1 22 340 490E STATOR 230V 1 23 981 478 HEX SOCKET SET SCREW M4X4 2 24 957 571 BRUSH HOLDER 2 25 319 408 BRUSH BLOCK ASS Y 1 INCLUD 26 27 26 315 992 BRUSH BLOCK ASS Y 1 INCLUD 23 24 27 313 505 WIRE BAND 2 28 626 VVM BALL BEARING 626VVC2PS2L 1 29 931 266 BRUSH CAP 2 30 999 021 CARBON BRUSH 1 PAIR 2 31 305 558 TAPPING SCREW W FL...

Page 32: ...4 319 397 BRACKET A 1 55 931 875 TAPPING SCREW D5X35 2 56 319 395 BRACKET B 1 57 949 574 LOCK NUT M12 10 PCS 1 58 309 180 STUD GUIDE ASS Y 1 INCLUD 59 60 59 949 458 SPRING WASHER M10 10 PCS 1 60 309 621 BOLT W3 8X75 1 61 CAUTION PLATE F 1 62 998 486 SPECIAL BOLT M5X9 2 63 308 779 SPACER M8 10 PCS 2 64 308 564 CUTTER ASS Y M8 1 PAIR 2 INCLUD 63 65 319 399 ROLLER A 1 66 319 400 ROLLER PIN 1 67 319 3...

Page 33: ... NO USED CL 10SA Printed in Japan 010125N 1 01 501 308 569 TRIMMER M8 1 601 308 563 CUTTER ASS Y M6 1 PAIR 2 INCLUD 602 602 309 181 SPACER M6 10 PCS 2 603 308 565 CUTTER ASS Y M10 1 PAIR 2 INCLUD 604 604 308 780 SPACER M10 10 PCS 2 605 998 479 CUTTER W3 8 1 PAIR 2 606 308 568 TRIMMER M6 1 607 308 570 TRIMMER M10 1 608 308 567 TRIMMER W3 8 1 ...

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