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REPAIR GUIDE   ---------------------------------------------------------------------------------------------------------------- 1

 

1. Precautions on disassembly and reassembly   ----------------------------------------------------------- 1 

• Disassembly   -------------------------------------------------------------------------------------------------- 1 
• Reassembly   -------------------------------------------------------------------------------------------------- 3 
• Lubrication point and type of lubricant   ----------------------------------------------------------------- 6 
• Tightening torque   -------------------------------------------------------------------------------------------- 6 
• Insulation test  ------------------------------------------------------------------------------------------------ 6 
• No-load current value ---------------------------------------------------------------------------------------- 6 
• Wiring diagram   ----------------------------------------------------------------------------------------------- 7 

STANDARD REPAIR TIME (UNIT) SCHEDULES   -------------------------------------------------------------------- 8

 

CONTENTS 

Page 

PRODUCT NAME 

Disc Grinder 

Models

   

115 mm (4-1/2”)

   

G 12SA4, G 12SA4(S) 

125 mm (5”)

           

G 13SB4, G 13SB4(S)

 

CONFIDENTIAL 

Apr. 2020 

Overseas Sales Management Dept.

 

Summary of Contents for 4966376331390

Page 1: ...oint and type of lubricant 6 Tightening torque 6 Insulation test 6 No load current value 6 Wiring diagram 7 STANDARD REPAIR TIME UNIT SCHEDULES 8 CONTENTS Page G PRODUCT NAME Disc Grinder Models 115 mm 4 1 2 G 12SA4 G 12SA4 S 125 mm 5 G 13SB4 G 13SB4 S CONFIDENTIAL Apr 2020 Overseas Sales Management Dept ...

Page 2: ...ushing Button Switch 40 40 and Brush Holders 36 36 6 Remove the Fan Guide 29 29 and Stator 30 30 from the Housing 34 34 NOTE If the Stator 30 30 is hard to be removed from the Housing 34 34 heat the Housing 34 34 up to about 60 C to facilitate removal Then pull out the Rubber Bushing 33 33 Each internal wire of the Stator 30 30 is covered with a glass tube Do not bend the internal wires repeatedly...

Page 3: ...tches the dimension of the Packing Gland 6 6 and press down on the top of the Spindle 12 12 with a hand press to remove the gear as shown in Fig 1 5 Removal of the pushing button switch 1 Disconnect the two internal wires of the Stator 30 30 and two internal wires of the Noise Suppressor 43 43 from the Pushing Button Switch 40 40 2 Remove the Cord 52 52 from the side rib of the Housing 34 34 3 Pus...

Page 4: ... Armature 24 24 See Fig 4 3 When installing the Stator 30 30 into the Housing 34 34 insert it while being careful about correctly placing the internal wires of the Stator 30 30 as shown in Fig 5 Connect the four internal wires of the Stator 30 30 correctly as shown in Fig 6 NOTE Be careful not to put the internal wire of the Carbon Brush 1 Pair 38 38 on the top of the Brush Holders 36 36 when conn...

Page 5: ... 4 Fig 6 Direction of the cord clip Fig 5 Connect to the Brush Holder 36 36 Connect to the Pushing Button Switch 40 40 Connect to the Pushing Button Switch 40 40 Connect to the Brush Holder 36 36 White ...

Page 6: ...ion as shown in Fig 8 before mounting the Tail Cover 50 50 7 Tighten three of the four Seal Lock Screws W Sp Washer M4 x 14 7 7 except the one for securing the Lever Holder 8 8 Mount the Lever 27 27 and Retaining Ring D4 28 28 to the Lever Holder 8 8 Hook the Spring 26 26 on the Lever 27 27 Then tighten the remaining Seal Lock Screw W Sp Washer M4 x 14 7 7 8 Mount the Pushing Button Switch 40 40 a...

Page 7: ...Washer M4 x 14 1 8 0 4 1 3 0 3 18 4 39 39 Tapping Screw D3 x 8 0 74 0 54 7 5 46 46 Tapping Screw W Flange D4 x 12 2 0 0 5 1 5 0 4 20 5 51 51 Tapping Screw W Flange D4 x 20 Black 2 0 0 5 1 5 0 4 20 5 Measure the insulation resistance and dielectric strength after reassembly Insulation resistance 7 MΩ or higher as measured with a 500 VDC megohm tester Dielectric strength 4 000 VAC minute with no abn...

Page 8: ... 7 Fig 10 Stator 30 30 Pushing Button Switch 40 40 Noise Suppressor 43 43 Wiring diagram ...

Page 9: ...Ball Bearing 629VV Retaining Ring for D26 Hole Lock Pin Pushing Button Diffuser Armature Dust Seal Ball Bearing 698SS Special Nut M7 Pinion Gear and Pinion Set Packing Gland Spindle Felt Packing Fringer Gear Gear and Pinion Set Retaining Ring for D12 Shaft O ring Lever Holder Lever Spring Retaining Ring D4 Work Flow Housing Stator Slide Bar Slide Switch Knob Rubber Bushing STANDARD REPAIR TIME UNI...

Page 10: ...M O D E L Rev 1 G13SB4 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 29 30 31 32 33 25 26 27 28 34 35 37 38 36 39 40 41 44 43 45 46 47 48 49 50 51 52 501 502 502 503 42 ...

Page 11: ...375892 LEVER 1 28 6685336 RETAINING RING D4 1 29 336530 FAN GUIDE 1 30 341070F STATOR 230 V 240 V 1 31 336536 DUST SEAL 1 32 336871 BALL BEARING 698SS 1 33 309929 RUBBER BUSHING 1 34 375878 HOUSING 1 35 NAME PLATE 1 36 336537 BRUSH HOLDER 2 37 336872 CUSHION SPONGE 2 38 999088 CARBON BRUSH 1 PAIR 2 39 328210 TAPPING SCREW D3 X 8 4 40 376232 PUSHING BUTTON SWITCH 1 40 376230 PUSHING BUTTON SWITCH 1...

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