GE AF-600 FP Series User Manual Download

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GE Consumer & Industrial

Electrical Distribution

AF-600 FP

TM

Fan and Pump Drive

Design Guide

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be
desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the
matter should be referred to the GE company.

AF-600 FP is a trademark of the General Electric Company.

GE Consumer & Industrial
41 Woodford Avenue
Plainville, CT 06062

www.geelectrical.com/drives

130R0358

*MG11R102*

DET-621

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Summary of Contents for AF-600 FP Series

Page 1: ...e met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes...

Page 2: ...ve Extra Low Voltage 39 Earth Leakage Current 40 Extreme Running Conditions 40 3 AF 600 FP Selection 45 Options and Accessories 45 4 How to Install 57 Mechanical Dimensions 59 Lifting 64 Electrical In...

Page 3: ...nd Set up 105 Drive Protocol Overview 107 Network Configuration 109 Drive Protocol Message Framing Structure 109 Examples 114 Modbus RTU Overview 116 Modbus RTU Message Framing Structure 117 How to Ac...

Page 4: ...will function properly in every physical hardware or software environment Although GE has tested and reviewed the documentation within this manual GE makes no warranty or representation neither expres...

Page 5: ...ation on how to program and includes complete parameter descriptions GE technical literature is available in print from your local GE Sales Office or online at www geelectrical com drives AF 600 FP Bu...

Page 6: ...rinted Circuit Board PCB Rated Inverter Output Current IINV Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed ns Torque limit TLIM Volts V 1 1 6 Definitions Driv...

Page 7: ...ta IM The motor current IM N The rated motor current nameplate data nM N The rated motor speed nameplate data PM N The rated motor power nameplate data TM N The rated torque motor UM The instantaneous...

Page 8: ...sulting reference The minimum reference value set in par F 52 Minimum Reference Miscellaneous Advanced Vecter Control If compared with standard voltage frequency ratio control Advanced Vecter Control...

Page 9: ...or cable cross section 1 MCM 0 5067 mm2 msb Most significant bit On line Off line Parameters Changes to on line parameters are activated immediately after the data value is changed Changes to off line...

Page 10: ...ed until the trip state is cancelled by activating reset or in some cases by being programmed to reset automatically Trip locked may not be used for personal safety VT Characteristics Variable torque...

Page 11: ...AF 600 FP Design Guide 10 2...

Page 12: ...nverter is connected to mains Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs 7 Please note that the frequency converter...

Page 13: ...ut maintenance Wait at least as follows before doing service on the frequency converter Voltage V Min Waiting Time Minutes 4 15 20 30 40 200 240 1 1 3 7 kW 5 5 45 kW 380 480 1 1 7 5 kW 11 90 kW 110 25...

Page 14: ...ct installation see the instructions in this Design Guide In addition we specify which standards our products comply with We offer the filters presented in the specifications and provide other types o...

Page 15: ...for Power Drive systems are complied with provided that the EMC correct instructions for installation are followed see the section EMC Immunity The frequency converter has been designed to meet the IE...

Page 16: ...d Shock The frequency converter has been tested according to the procedure based on the shown standards The frequency converter complies with requirements that exist for units mounted on the walls and...

Page 17: ...PM The consumption of electricity however is reduced by 50 If the system in question only needs to be able to supply a flow that corresponds to 100 a few days in a year while the average is below 80 o...

Page 18: ...rding to thermal load on the system and the fact that the frequency converter has a build in facility that enables the fre quency converter to function as a Building Management System BMS The graph be...

Page 19: ...ver 1 Year The example below is calculated on the basis of pump characteristics ob tained from a pump datasheet The result obtained shows energy savings in excess of 50 at the given flow distribution...

Page 20: ...system improved control is obtained A frequency converter can vary the speed of the fan or pump thereby obtaining variable control of flow and pressure Furthermore a frequency converter can quickly a...

Page 21: ...elta starter 3 Soft starter 4 Start directly on mains 2 7 9 Using a Frequency Converter Saves Money The example on the following page shows that a lot of equipment is not required when a frequency con...

Page 22: ...2 7 11 With a Frequency Converter The figure shows a fan system controlled by frequency converters AF 600 FP Design Guide 21 2...

Page 23: ...ainaconstantpressureintheductwork afrequencyconvertersolutionsavesmuchmoreenergyandreducesthecomplexity of the installation Instead of creating an artificial pressure drop or causing a decrease in fan...

Page 24: ...With temperature control especially used in air conditioning systems as the outside temperature varies as well as the number of people in the controlled zone changes different cooling requirements ex...

Page 25: ...ers fans can be controlled to the required speed to maintain the condenser water temperature The frequency converters can also be used to turn the fan on and off as needed Several features of the GE d...

Page 26: ...illed water they are as much as 20 more efficient than air cooled chillers 2 7 20 The AF 600 FP solution Frequency converters can be added to condenser water pumps instead of balancing the pumps with...

Page 27: ...g of the impellers leading to reduced operating expenses Two control methods are common The first method uses a flow meter Because the desired flow rate is known and is constant a flow meter installed...

Page 28: ...m with two way valves improves energy savings and eases system control problems the true energy savings and control potential is realized by adding frequency converters With the proper sensor location...

Page 29: ...transducers in the motor phases In par H 40 Configuration Mode it can be selected if open or closed loop is to be used 2 8 2 Control Structure Open Loop Illustration 2 6 Open Loop structure In the co...

Page 30: ...Local All keys Remote Remote The table shows under which conditions either the Local Reference or the Remote Reference is active One of them is always active but both can not be active at the same ti...

Page 31: ...edbacks Three types of control are common Single Zone Single Setpoint Single Zone Single Setpoint is a basic configuration Setpoint 1 is added to any other reference if any see Reference Handling and...

Page 32: ...e If Multi Setpoint Min 13 is selected Zone 2 s setpoint and feedback is sent to the PID controller since this has the larger difference feedback is lower than setpoint resulting in a positive differe...

Page 33: ...2 8 7 Reference Handling Details for Open Loop and Closed Loop operation A block diagram of how the drive produces the Remote Reference is shown below AF 600 FP Design Guide 32 2...

Page 34: ...the bus reference are added to produce the total External Reference The External Reference the Preset Reference or the sum of the two can be selected to be the active reference Finally this reference...

Page 35: ...ec Depends on motor load size Also active in Hand mode Prohibit the motor from reversing if necessary H 08 Clockwise 0 Set acceptable limits for the motor speed F 16 F 15 F 03 10 Hz Motor min speed 50...

Page 36: ...nce is usually conducted at frequences in the range 150 kHz to 30 MHz Airborne interference from the drive system in the range 30 MHz to 1 GHz is generated from the inverter motor cable and the motor...

Page 37: ...with a supply voltage equal to or above 1000 V or rated current equal to or above 400 A or intended for use in complex systems No limit line An EMC plan should be made When the generic emission standa...

Page 38: ...r the frequency in question The total voltage distortion THD is calculated on the basis of the individual voltage harmonics using this formula THD U 2 5 U 2 7 U 2 N UN of U 2 9 5 Harmonics Emission Re...

Page 39: ...electrostatic discharges from human beings EN 61000 4 3 IEC 61000 4 3 Incoming electromagnetic field radiation amplitude modulated simulation of the effects of radar and radio communi cation equipment...

Page 40: ...nt test as described in EN 61800 5 1 The PELV galvanic isolation can be shown in six locations see illustration In order to maintain PELV all connections made to the control terminals must be PELV e g...

Page 41: ...ing and brake outputs please see the design guidelines Switching on the Output Switching on the output between the motor and the frequency converter is fully permitted You cannot damage the frequency...

Page 42: ...load cuts off and trips the drive The curves are showing the characteristic nominal speed at twice the nominal speed and at 0 2x the nominal speed It is clear that at lower speed the Electronic Therma...

Page 43: ...igital Input 33 6 Using a digital input and 10 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter set up Set par F 10 Electronic Overload to Therm...

Page 44: ...ad timer controls for how long time the motor can be running at the high temperature before it is stopped in order to prevent over heating If the motor is overloaded without reaching the temperature w...

Page 45: ...AF 600 FP Design Guide 44 3...

Page 46: ...extended keypad frame delivered in the option set so that the option will fit under the extended keypad frame Fit the extended keypad frame and terminal cover Fit the keypad or blind cover in the ext...

Page 47: ...l analog inputs are galvanically isolatedfrom other inputs outputs on the OPCGPIO and in the control card ofthe frequency converter Digital analog outputs in the OPCGPIO are galvanically isolated from...

Page 48: ...uts Terminal X30 10 12 Parameters for set up AN 3 AN 4 and DR 76 Number of analog voltage inputs Standardized input signal Tolerance Resolution Max Input impedance 2 0 10 V DC 20 V continuously 10 bit...

Page 49: ...Max terminal load DC 1 1 Resistive load 24 V DC 1 A Max terminal load DC 13 1 Inductive load 24 V DC 0 1 A Min terminal load DC 5 V 10 mA Max switching rate at rated load min load 6 min 1 20 sec 1 1 I...

Page 50: ...eginning of section Options and Accessories The power to the live part connections on relay terminals must be disconnected Do not mix live parts high voltage with control signals PELV Select the relay...

Page 51: ...Do not combine low voltage parts and PELV systems AF 600 FP Design Guide 50 3...

Page 52: ...ad 10 uF Power up delay 0 6 s The inputs are protected Terminal numbers Terminal 35 external 24 V DC supply Terminal 36 external 24 V DC supply Follow these steps 1 Remove the keypad or Blind Cover 2...

Page 53: ...ation 3 x Analog Inputs capable of handling following 0 10 VDC OR 0 20 mA voltage input 0 10V by mounting a 510 resistor across terminals see NB 4 20 mA voltage input 2 10V by mounting a 510 resistor...

Page 54: ...ximum cable length to connect sensors is 80 m non screened non twisted wires Analog outputs terminal X42 7 12 Parameter group for read out and write LG 3 See also AF 600 FP Programming Guide Parameter...

Page 55: ...The Unit Size is the IP65 The fastening screws must be tightened with a torque of max 1 Nm Technical data Unit Size IP 65 front Max cable length between and unit 3 m Communication std RS 485 Ordering...

Page 56: ...e brim must be fitted to cover the top inlet Place the base part C at the bottom of the drive and use the clamps from the accessory bag to correctly fasten the cables Holes for cable glands Size 12 2x...

Page 57: ...ill pulse shaped but the du dt ratio is reduced in comparison with the installation without filter Sine wave filters Sine wave filters are designed to let only low frequencies pass High frequencies ar...

Page 58: ...4 How to Install AF 600 FP Design Guide 57 4...

Page 59: ...unting holes Illustration 4 2 Top and bottom mounting holes 24 33 34 only Accessory bags containing necessary brackets screws and connectors are included with the drives upon delivery All measurements...

Page 60: ...idth mm Enclosure B 90 90 130 130 242 242 242 165 231 308 370 308 370 With one C option B 130 130 170 170 242 242 242 205 231 308 370 308 370 Back plate B 90 90 130 130 242 242 242 165 231 308 370 308...

Page 61: ...54 IP21 54 IP00 IP00 IP21 54 IP00 Bottom mount ing hole Lifting eye and mounting holes Lifting eye IP21 54 IP21 54 Unit Size 61 Unit Size 62 All measurements in mm Base plate mount Unit Size 63 Unit S...

Page 62: ...1209 1589 1046 1327 2000 1547 2281 2281 2281 2281 Width Back plate B 420 420 408 408 600 585 1400 1800 2000 2400 Depth C 380 380 375 375 494 494 607 607 607 607 Dimensions brackets mm inch Centre hole...

Page 63: ...r accessory bags Unit sizes 11 12 and 13 Unit size 15 Unit sizes 21 and 22 Unit sizes 31 and 32 Unit size 23 Unit size 24 Unit size 33 Unit size 34 For DC link connection Load sharing the connector 1...

Page 64: ...ifferent unit sizes Unit size 12 13 15 21 22 23 24 31 32 33 34 a mm 100 100 100 200 200 200 200 200 225 200 225 b mm 100 100 100 200 200 200 200 200 225 200 225 1 Drill holes in accordance with the me...

Page 65: ...t be able to handle the weight of the frequency converter See Mechanical Dimensions for the weight of the different Unit Sizes Maximum diameter for bar is 2 5 cm 1 inch The angle from the top of the d...

Page 66: ...ield mounting kit Observe the information in the list to avoid serious injury or equipment damage especially when installing large units The frequency converter is cooled by means of air circulation T...

Page 67: ...11 18 5 11 18 5 1 8 1 8 1 8 1 8 3 0 6 24 11 18 5 18 5 37 18 5 37 4 5 4 5 4 5 4 5 3 0 6 31 18 5 30 37 55 10 10 10 10 3 0 6 32 37 45 75 90 14 241 14 241 14 14 3 0 6 33 18 5 30 37 55 37 55 10 10 10 10 3...

Page 68: ...20 Terminal 20 Common 27 Terminal 27 Digital Input Output E 03 E 20 No operation 29 Terminal 29 Digital Input Output E 04 E 21 Jog 32 Terminal 32 Digital Input E 05 No operation 33 Terminal 33 Digita...

Page 69: ...g in 3 6 9 or 12 1 or 2 cables are not allowed to obtain equal amount of wires attached to each inverter module terminal The wires are required to be equal length within 10 between the inverter module...

Page 70: ...size 21 The suggested use of the holes are purely recommendations and other solutions are possible Illustration 4 11 Cable entry holes for unit size 21 The suggested use of the holes are purely recomm...

Page 71: ...14 Cable entry holes for unit size 31 The suggested use of the holes are purely recommendations and other solutions are possible Illustration 4 15 Cable entry holes for unit size 32 The suggested use...

Page 72: ...verter 4 2 7 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 Cables are connected through the gland plate from the bottom Remove the plate and plan where to place the entry for the glands or conduits...

Page 73: ...Unit Sizes 41 42 Unit Size 51 Cable entries viewed from the bottom of the frequency converter 1 Mains side 2 Motor side AF 600 FP Design Guide 72 4...

Page 74: ...Unit Size 61 Unit Size 62 Unit Size 63 Unit Size 64 Unit Size 61 to 64 Cable entries viewed from the bottom of the frequency converter 1 Place conduits in marked areas AF 600 FP Design Guide 73 4...

Page 75: ...d below to protect service personnel and equipment in case of an internal failure in the drive The frequency converter provides full short circuit protection in case of a short circuit on the motor ou...

Page 76: ...6 020 KLS R20 ATM R20 A6K 20R 7 5HP KTS R25 JKS 25 JJS 25 5017906 025 KLS R25 ATM R25 A6K 25R 10HP KTS R30 JKS 30 JJS 30 5012406 032 KLS R30 ATM R30 A6K 30R 15HP KTS R40 JKS 40 JJS 40 5014006 040 KLS...

Page 77: ...600 FP Bussmann PN Rating Siba 650 HP 170M8611 1100 A 1000 V 20 781 32 1000 750 HP 170M8611 1100 A 1000 V 20 781 32 1000 900 HP 170M6467 1400 A 700 V 20 681 32 1400 1000 HP 170M6467 1400 A 700 V 20 68...

Page 78: ...0 V KLK 15 15A 600 V Table 4 15 Fan Fuses Size Type Bussmann PN Rating Alternative Fuses 650HP 1350HP 380 480 V 2 5 4 0 A LPJ 6 SP or SPI 6 A 600 V Any listed Class J Dual Element Time Delay 6A 750HP...

Page 79: ...ating 6X GMC 800MA 800 mA 250 V Table 4 19 NAMUR Fuse Unit Sizes Bussmann PN Rating Alternative Fuses 6X LP CC 6 6 A 600 V Any listed Class CC 6 A Table 4 20 Safety Relay Coil Fuse with PILS Relay AF...

Page 80: ...rol Cable Terminals To mount the cable to the terminal 1 Strip isolation of 9 10 mm 2 Insert a screw driver1 in the square hole 3 Insert the cable in the adjacent circular hole 4 Remove the screw driv...

Page 81: ...th loops due to noise from mains supply cables If this occurs you may have to break the screen or insert a 100 nF capacitor between screen and chassis The digital and analog in and outputs must be con...

Page 82: ...202 A54 are used to select a current 0 20 mA or a voltage 0 to 10 V configuration of the analog input terminals 53 and 54 respectively Switch S801 BUS TER can be used to enable termination on the RS 4...

Page 83: ...Voltage par F 05 Motor Rated Volt age 3 Motor Frequency par F 04 Base Frequency 4 Motor Current par P 03 Motor Current 5 Motor Nominal Speed par P 06 Base Speed Step 3 Activate the Auto Tune Performin...

Page 84: ...g with the description of the alarm will assist you in troubleshooting If you contact GE Service make sure to mention number and alarm description NB Unsuccessful auto tune is often caused by incorrec...

Page 85: ...e jumpers between 100 102 and 101 103 If external supply is needed the jumpers are removed and the supply is connected to terminals 100 and 101 A 5 Amp fuse should be used for protection In UL applica...

Page 86: ...PM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values The electronic thermal relay...

Page 87: ...hermal Overload Trip and par P 03 Motor Current is set to the rated motor current see motor name plate 4 4 6 Motor Insulation For motor cable lengths the maximum cable length listed in the General Spe...

Page 88: ...ch has a 360 connection in the motor and the frequency converter Make sure that the impedance from frequency converter to building ground is lower that the grounding impedance of the machine This can...

Page 89: ...4 5 2 How to Connect a PC to the Frequency Converter To control or program the frequency converter from a PC install the PC based Drive Control Tool DCT 10 The PC is connected via a standard host devi...

Page 90: ...for more information about the features supported by the Profibus DP V1 functions Save Drive Settings 1 Connect a PC to the unit via USB com port 2 Open PC based Configuration Tool DCT 10 3 Choose Re...

Page 91: ...o but typically copper aluminium steel or lead There are no special requirements for the mains cable Installations using rigid metal conduits are not required to use screened cable but the motor cable...

Page 92: ...Illustration 4 21 EMC correct electrical installation of a frequency converter in cabinet Illustration 4 22 Electrical connection diagram AF 600 FP Design Guide 91 4...

Page 93: ...assessing the physical design of the cable Transfer impedance ZT can be assessed on the basis of the following factors The conductibility of the screen material The contact resistance between the ind...

Page 94: ...o the control cable Minimum cable cross section 16 mm 2 d For 50 60 Hz earth loops Ifverylongcontrolcablesareused 50 60Hzearthloopsmayoccur Solve this problem by connecting one end of the screen to ea...

Page 95: ...AF 600 FP Design Guide 94 5...

Page 96: ...l Input Start default Par E 03 Terminal 27 Digital Input no operation default Illustration 5 1 5 1 2 Pulse Start Stop Terminal 18 start stop par E 01 Terminal 18 Digital Input 9 Latched start Terminal...

Page 97: ...increase of the stator resistance Rs Normally this is not critical Auto tune can only be carried out if the rated motor current is minimum 35 of the rated output current of the frequency converter Aut...

Page 98: ...any time If an event is evaluated as FALSE nothing happens in the LC during the present scan interval and no other events will be evaluated This means that when the LC starts it evaluates event 1 and...

Page 99: ...Reference 4 Set Event 3 in par LC 51 Logic Controller Event 3 to Time Out 0 30 Set Event 4 in par LC 51 Logic Controller Event 4 to False 0 Set Action 1 in par LC 52 Logic Controller Action 1 to Selec...

Page 100: ...must be of equal size This function makes it possible to cycle the frequency converter between the pumps in the system maximum of 2 pumps In this operation the run time between pumps is equalized redu...

Page 101: ...fixed speed pump If the lead pump has been running at minimum frequency fmin for a programmed amount of time with a fixed speed pump running the lead pump contributes little to the system When the pr...

Page 102: ...5 1 11 Fixed Variable Speed Pump Wiring Diagram AF 600 FP Design Guide 101 5...

Page 103: ...rgized the first built in relay to be energized will cut in the contactor corresponding to the pump controlled by the relay E g RELAY 1 cuts in contactor K1 which becomes the lead pump K1 blocks for K...

Page 104: ...ls if stopped and there is a demand Staging if stopped and there is a demand Lead Pump Start Accels if SYSTEM START is active Not affected Coast EMERGENCY STOP Coast to stop Cut out built in relays ar...

Page 105: ...AF 600 FP Design Guide 104 6...

Page 106: ...g at high frequencies This can be achieved by connecting a large surface of the screen to ground for example by means of a cable clamp or a conductive cable gland It may be necessary to apply potentia...

Page 107: ...ends on the protocol selected in par O 30 Protocol O 32 Baud Rate Set the baud rate Note The default baud rate depends on the protocol selected in par O 30 Protocol O 33 PC port parity Stop bits Set t...

Page 108: ...ve protocol also referred to as Drive bus or Standard bus is the GE standard network It defines an access technique according to the master slave principle for communications via a serial bus One mast...

Page 109: ...ake stop Normal ramp stop Reset after a fault trip Run at a variety of preset speeds Run in reverse Change of the active set up Control of the two relays built into the frequency converter The Bus Ref...

Page 110: ...ity bit in total A character is completed by a stop bit thus consisting of 11 bits in all 6 4 2 Telegram Structure Each telegram begins with a start character STX 02 Hex followed by a byte denoting th...

Page 111: ...checksum is calculated as an XOR function Before the first byte in the telegram is received the Calculated Checksum is 0 6 4 6 The Data Field The structure of data blocks depends on the type of telegr...

Page 112: ...meter command 15 14 13 12 0 0 0 0 No command 0 0 0 1 Read parameter value 0 0 1 0 Write parameter value in RAM word 0 0 1 1 Write parameter value in RAM double word 1 1 0 1 Write parameter value in RA...

Page 113: ...n the defined command AK The master prompts for a parameter value when the PWE block contains no value To change a parameter value write write the new value in the PWE block and send from the master t...

Page 114: ...to transfer decimals par F 16 Motor Speed Low Limit Hz has a conversion factor of 0 1 To preset the minimum frequency to 10 Hz transfer the value 100 A conver sion factor of 0 1 means that the value...

Page 115: ...eters the following table has to be used because letters cannot be addressed Example F 07 7 E 01 101 DR 53 1253 Letter Number F 0 E 1 C 2 P 3 H 4 K 5 AN 6 B 7 O 8 PB 9 SP 10 XC 11 DR 12 LG 13 CL 14 ID...

Page 116: ...command for write in EEPROM is E Parameter number F 15 is 00F in hex adecimal The response from the slave to the master will be 6 5 2 Reading a Parameter Value Read the value in par F 07 Accel Time 1...

Page 117: ...he query The master can address individual slaves or can initiate a broadcast message to all slaves Slaves return a message called a response to queries that are addressed to them individually No resp...

Page 118: ...ty Error Check Field Cyclical Redundancy Check CRC 6 8 2 Modbus RTU Message Structure The transmitting device places a Modbus RTU message into a frame with a known beginning and ending point This allo...

Page 119: ...significant bit set to logic 1 In addition the slave places a unique code into the data field of the response message This tells the master what kind of error occurred or the reason for the exception...

Page 120: ...y Frequency converter ready 35 Coasting stop Safety closed 36 No alarm Alarm 37 Not used Not used 38 Not used Not used 39 Not used Not used 40 No warning Warning 41 Not at reference At reference 42 Ha...

Page 121: ...n code received in the query is not an allowable action for the server or slave This may be because thefunction code is only applicable to newer devices and was not implemented in the unit selected It...

Page 122: ...9 5 Conversion Factor The different attributes for each parameter can be seen in the section on factory settings Since a parameter value can only be transferred as a whole number a conversion factor...

Page 123: ...ts LO 10 16 decimals Error Check CRC Response The coil status in the response message is packed as one coil per bit of the data field Status is indicated as 1 ON 0 OFF The LSB of the first data byte c...

Page 124: ...Force Data 00 00HEX OFF or FF 00HEX ON Field Name Example HEX Slave Address 01 frequency converter address Function 05 write single coil Coil Address HI 00 Coil Address LO 40 64 decimal Coil 65 Force...

Page 125: ...l Address HI 00 Coil Address LO 10 coil address 17 Quantity of Coils HI 00 Quantity of Coils LO 10 16 coils Byte Count 02 Force Data HI Coils 8 1 20 Force Data LO Coils 10 9 00 ref 2000hex Error Check...

Page 126: ...s HI 02 Register address 529 Starting Address LO 11 Register address 529 No of Points HI 00 No of Points LO 02 Par F 53 is 32 bits long i e 2 registers Error Check CRC Response The register data in th...

Page 127: ...ld Name Example HEX Slave Address 01 Function 06 Register Address HI 11 Register address 4399 Register Address LO 2F Register address 4399 Preset Data HI 00 Preset Data LO 01 Error Check CRC Response...

Page 128: ...Function 10 Starting Address HI 0B Starting Address LO D5 No of Registers HI 00 No of registers LO 02 Byte Count 04 Write Data HI Register 4 3029 00 Write Data LO Register 4 3029 00 Write Data HI Regi...

Page 129: ...nction Reverse Explanation of the Control Bits Bits 00 01 Bits 00 and 01 are used to choose between the four reference values which are pre programmed in par C 05 Multi step Frequency 1 8 according to...

Page 130: ...its the frequency converter to start the motor if the other starting conditions are met NB Make a selection in par O 53 Start Select to define how Bit 06 Ramp stop start gates with the corresponding f...

Page 131: ...No error Triplock 07 No warning Warning 08 Speed reference Speed reference 09 Local operation Bus control 10 Out of frequency limit Frequency limit OK 11 No operation In operation 12 Drive OK Stopped...

Page 132: ...ched the value in par F 18 Motor Speed Low Limit RPM or par F 17 Motor Speed High Limit RPM Bit 10 1 The output frequency is within the defined limits Bit 11 No operation in operation Bit 11 0 The mot...

Page 133: ...value is transmitted in the form of a 16 bit word in integers 0 32767 the value 16384 4000 Hex corresponds to 100 Negative figures are formatted by means of 2 s complement The Actual Output frequency...

Page 134: ...4 Continuous kVA 208 V AC kVA 1 66 2 70 3 82 6 00 Max cable size mains motor mm2 AWG 2 4 10 Max input current Continuous 3 x 200 240 V A 4 1 6 8 9 5 15 0 Intermittent 3 x 200 240 V A 4 5 7 5 10 5 16 5...

Page 135: ...7 11 1 16 6 21 4 26 9 31 7 41 4 51 5 61 2 Max cable size mains motor mm 2 AWG 2 10 7 35 2 50 1 0 24 35 2 95 4 0 120 250 MCM Max input current Continuous 3 x 200 240 V A 22 0 28 0 42 0 54 0 68 0 80 0 1...

Page 136: ...8 3 9 6 9 9 0 11 0 Continuous kVA 460 V AC kVA 1 7 2 7 3 8 6 5 8 8 11 6 Max cable size mains motor mm 2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 2 2 3 7 5 0 9 0 11 7 14 4 Intermittent 3...

Page 137: ...us kVA 460 V AC kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size mains motor mm 2 AWG 2 10 7 35 2 50 1 0 24 35 2 95 4 0 120 MCM250 Max input current Continuous 3 x 380 439 V A 22 29...

Page 138: ...V AC kVA 2 4 2 7 3 9 6 1 9 0 11 0 17 9 21 9 26 9 33 9 40 8 51 8 61 7 82 7 99 6 130 5 Max cable size IP 55 mains motor mm 2 AWG 2 4 10 10 7 25 4 50 1 0 95 4 0 120 MCM250 Max cable size IP 20 mains mot...

Page 139: ...VA at 400 V KVA 147 180 218 274 333 Continuous KVA at 460 V KVA 151 191 241 288 353 Max input current Continuous at 400 V A 204 251 304 381 463 Continuous at 460 V A 183 231 291 348 427 Max cable size...

Page 140: ...inuous KVA at 400 V KVA 416 456 516 554 Continuous KVA at 460 V KVA 430 470 540 582 Max input current Continuous at 400 V A 590 647 733 787 Continuous at 460 V A 531 580 667 718 Max cable size mains m...

Page 141: ...ntinuous KVA at 460 V KVA 621 709 837 924 1100 1219 Max input current Continuous at 400 V A 857 964 1090 1227 1422 1675 Continuous at 460 V A 759 867 1022 1129 1344 1490 Max cable size motor mm2 AWG2...

Page 142: ...s KVA at 575 V KVA 154 191 241 289 Continuous KVA at 690 V KVA 185 229 289 347 Max input current Continuous at 550 V A 158 198 245 299 Continuous at 575 V A 151 189 234 286 Continuous at 690 V A 155 1...

Page 143: ...398 448 Continuous KVA at 575 V KVA 343 398 448 Continuous KVA at 690 V KVA 411 478 538 Max input current Continuous at 550 V A 355 408 453 Continuous at 575 V A 339 390 434 Continuous at 690 V A 352...

Page 144: ...uous KVA at 550 V KVA 498 568 600 Continuous KVA at 575 V KVA 498 568 627 Continuous KVA at 690 V KVA 598 681 753 Max input current Continuous at 550 V A 504 574 607 Continuous at 575 V A 482 549 607...

Page 145: ...d power loss at rated max load W 4 Weight Unit Size IP21 IP 54 kg 1004 1299 1004 1299 1004 1299 1246 1541 1246 1541 Weight Rectifier Module kg 102 102 102 136 136 Weight Inverter Module kg 102 102 136...

Page 146: ...ltage Output frequency 0 1000 Hz Switching on output Unlimited Accel Decel Times 1 3600 sec Dependent on power size Torque characteristics Starting torque Constant torque maximum 110 for 1 min Startin...

Page 147: ...iven Max frequency at terminal 29 33 5 kHz open collector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4...

Page 148: ...erminal load AC 1 1 on 4 5 NO Resistive load 2 3 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Ma...

Page 149: ...00 6 3 4 EN 55011 IEC 61800 3 EMC standards Immunity EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 See section on special conditions Control card performan...

Page 150: ...efficiency of a 55 kW 380 480 VAC frequency converter at 25 load at 25 Hz The graph is showing 0 97 rated efficiency for a 55 kW AF 600 FP is 0 98 The actual efficiency is then 0 97x0 98 0 95 Efficien...

Page 151: ...an overshoot UPEAK in the motor voltage before it stabilizes itself at a level depending on the voltage in the intermediate circuit The rise time and the peak voltage UPEAK affect the service life of...

Page 152: ...0 568 0 568 0 806 Frequency Converter 20 HP 200 240 V Cable length m Mains voltage V Rise time sec Vpeak kV dU dt kV sec 30 240 0 556 0 650 0 935 100 240 0 592 0 594 0 807 150 240 0 708 0 575 0 669 F...

Page 153: ...equency Converter 5 HP 380 480 V Cable length m Mains voltage V Rise time sec Vpeak kV dU dt kV sec 5 400 0 172 0 890 4 156 50 400 0 310 2 564 150 400 0 370 1 190 1 770 Frequency Converter 10 HP 380 4...

Page 154: ...e length m Mains voltage Rise time sec Vpeak kV dU dt kV sec 5 480 0 270 1 276 3 781 50 480 0 435 1 184 2 177 100 480 0 840 1 188 1 131 150 480 0 940 1 212 1 031 Frequency Converter 60 HP 380 480 V Ca...

Page 155: ...1 0 80 0 906 0 904 30 400 1 0 82 0 760 0 743 Table 7 5 1 With GE dU dt filter Frequency Converter 150 400 HP 525 690 V Cable length m Mains voltage V Rise time sec Vpeak kV dU dt kV sec 30 690 0 38 1...

Page 156: ...quency converter can adjust the switching frequency and or change the switching pattern in order to ensure the performance of the frequency converter The capability to automatically reduce the output...

Page 157: ...of the speed and the power is proportional to the cube of the speed there is no need for additional cooling or de rating of the motor In the graphs shown below the typical VT curve is below the maxim...

Page 158: ...HAND button must be pressed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms...

Page 159: ...failure X X 38 Internal fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X E 00 E 51 41 Overload of Digital Output Terminal 29 X E 00 E 51 42 Overload of Digital Output On X...

Page 160: ...K 7 Table 7 7 Alarm Warning code list X Dependent on parameter 1 Can not be Auto reset via par H 04 Auto Reset Times A trip is the action when an alarm has appeared The trip will coast the motor and c...

Page 161: ...16384 Mains ph Loss Mains ph Loss Out of Speed Range 15 00008000 32768 Auto Tune Not OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error 17 00020000 131072 Internal Fault 10V Low...

Page 162: ...00000 Network fault 00800000 24V supply fault 01000000 Mains failure 02000000 1 8V supply fault 04000000 08000000 10000000 Option change 20000000 Drive initialized 80000000 Not used Alarm word 2 par D...

Page 163: ...ault 01000000 Mains failure 02000000 Current limit 04000000 Low temperature 08000000 Voltage limit 10000000 Encoder loss 20000000 Output frequency limit 40000000 Not used 80000000 Not used Warning wor...

Page 164: ...00000 Reserved 04000000 Reserved 08000000 Reserved 10000000 Reserved 20000000 Reserved 40000000 Reserved 80000000 Reserved Extended status word 2 par DR 95 Ext Status Word 2 Bit Hex Extended Status Wo...

Page 165: ...equency converter is about to cut out because of an overload too high current for too long The counter for electronic thermal inverter protection gives a warning at 98 and trips at 100 while giving an...

Page 166: ...emper ature fault will not be reset until the temperature falls below a defined heatsink temperature The tripandresetpointaredifferentbasedonthedrive power size Troubleshooting Ambient temperature too...

Page 167: ...e IGBT thermal sensor is not available on the power card The problem could be on the power card on the gate drive card or the ribbon cable between the power card and gate drive card WARNING 40 Overloa...

Page 168: ...ump has run dry See parameter group AP 2 ALARM 94 End of curve Feedback stays lower than the set point which may indicate leakage in the pipe system See parameter group AP 5 ALARM 95 Broken belt Torqu...

Page 169: ...ich power module generated the alarm 1 left most inverter module 2 middle inverter module in 62 or 64 drive 2 right inverter module in 61 or 63 drive 3 right inverter module in 62 or 64 drive 5 rectif...

Page 170: ...utomatic Adaptations To Ensure Performance 155 Awg 133 B Balancing Contractor 26 Battery Back up Of Clock Function 52 Better Control 19 Branch Circuit Protection 74 Break away Torque 6 Building Manage...

Page 171: ...re 155 Derating For Low Air Pressure 155 Derating For Running At Low Speed 156 Differential Pressure 27 Digital Inputs Terminal X30 1 4 47 Digital Inputs 145 Digital Output 147 Digital Outputs Termina...

Page 172: ...tage Test 90 Hold Output Frequency 129 How To Connect A Pc To The Frequency Converter 88 How To Control The Frequency Converter 120 I I os For Set Point Inputs 52 Igvs 22 Immunity Requirements 38 Inde...

Page 173: ...g I o Option Module 52 Opcrly 48 Opcrly Relay Option Module 48 Options And Accessories 45 Output Filters 56 Output Performance u V W 145 Outputs For Actuators 52 Over current Protection 74 P Parallel...

Page 174: ...Phase Phase 40 Sine wave Filters 56 Soft starter 20 Software Version 3 Star delta Starter 20 Start stop 95 Start stop Conditions 103 Static Overload In Advanced Vector Control Mode 40 Status Word 130...

Page 175: ...e 22 Variable Control Of Flow And Pressure 19 Varying Flow Over 1 Year 18 Vav 22 Vibration And Shock 15 Vibrations 24 Voltage Level 145 W Warning Against Unintended Start 11 Warning Word 162 Warning W...

Page 176: ...e met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes...

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