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Copeland EazyCool

TM

outdoor condensing units

Applica

tion

Guide

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s

Summary of Contents for Copeland EazyCool OL-09-TFD

Page 1: ...Copeland EazyCoolTM outdoor condensing units Application Guidelines ...

Page 2: ...SPORT AND STORAGE 14 3 1 2 DIMENSIONS IN MM 16 3 2 CONNECTION ACCESS 17 3 3 ELECTRICAL BOX ACCESS 17 3 4 ELECTRICAL CONNECTION 18 3 4 1 POWER SUPPLY CONNECTIONS 18 3 4 2 ELECTRICAL COMPONENTS PRE WIRED 19 3 4 3 DISCHARGE TEMPERATURE PROTECTION 19 3 4 4 ELECTRIC PROTECTION STANDARD 19 3 4 5 CONDENSING UNIT ELECTRICAL DATA 20 3 5 REFRIGERATION CONNECTIONS 21 3 5 1 BRAZING RECOMMENDATION 21 3 6 LOCAT...

Page 3: ...ollow these safety instructions 1 1 Icon explanation WARNING This icon indicates instructions to avoid heavy personnel injuries and heavy material damage High Voltage This icon indicates operations with a danger of an electric shock Danger of burning or frostbite This icon indicates operations with a danger of burning or frostbite Explosion Hazard This icon indicates operations with a danger of ex...

Page 4: ...tor responsible for the installation of the unit should ensure sufficient liquid sub cooling in the line to the expansion valve s to avoid flash gas in the liquid line It is of vital importance that the discharge stop valve has been fully opened before the compressor is started If the discharge stop valve is closed or partly closed an unacceptable pressure with accordingly high temperatures may de...

Page 5: ...igital Scroll compressor for continuous modulation The low temperature range features ZF Scroll compressors Low temperature models OLQ 24V to OLQ 48V OLTQ 26V and OLTQ 36V are provided with vapour injection technology using a pre installed sub cooler for R404A R507 only 2 3 Product nameplate The condensing unit nameplate shows model designation and serial number The compressor has its own nameplat...

Page 6: ...rigerants and oils 2 5 2 Application limits For application envelopes please refer to the compressor application envelope available in Copeland Selection Software version 6 Medium temperature range Evaporating temperature from 30 C up to 10 C ambient temperature range depending on model used See Copeland Selection Software or literature for further information Low temperature range Evaporating tem...

Page 7: ...38 TFD ZB38KCE TFD 551 OL 15 TFD OLQ 15 TFD ZF15K4E TFD 556 OM 45 TFD OMQ 45 TFD ZB45KCE TFD 551 OL 18 TFD OLQ 18 TFD ZF18K4E TFD 556 OMQ 45D TFD ZBD45KCE TFD 250 OMQ 56 TWD ZB56KCE TWD 551 OLQ 24V TWD ZF24KVE TWD 551 OMQ 75 TWD ZB75KCE TWD 551 OLQ 33V TWD ZF33KVE TWD 551 OMQ 92 TWD ZB92KCE TWD 551 OLQ 40V TWD ZF40KVE TWD 551 OMQ 110 TWD ZB11MCE TWD 551 OLQ 48V TWD ZF48KVE TWD 551 Compressor model...

Page 8: ...er input Current input Winding resistance Medium Temp Low Temp mm V ph Hz W A Ohm Ω OM 15 1 121 4µF 400 350 130 0 66 68 OM 21 OL 09 OM 26 OL 11 OM 30 OL 13 OM 38 OL 15 OM 45 OL 18 OMQ 15 1 65 3 15µF 400V 350 70 0 38 143 OMQ 21 OLQ 09 OMQ 26 OLQ 11 OMQ 30 D OLQ 13 OMQ 38 OLQ 15 OMQ 45 D OLQ 18 OMQ 56 OLQ 24V OMQ 75 OLQ 33V OMQ 92 OLQ 40V OMQ 110 OLQ 48V OMTQ 60 D OLTQ 26V OMTQ 76 OLTQ 36V OMTQ 90 D...

Page 9: ...and EazyCool condensing units are equipped with Single low pressure switch with automatic reset ALCO PS1 W3A Two high pressure switches with automatic reset ALCO PS3 WF4 HNS Electronic condensing unit controller EC2 551 optional fan speed control fitted or EC2 511 without fan speed control with HP and LP pressure transmitters 1 PS2 W7A Alco Controls dua compressor unit The switch is equipped with ...

Page 10: ...ar 5 Alco Controls PT4 Pressure Transmitter Single c ital Scroll units and two compressor condensing units standard or igital are equipped with HP and LP pressure transmitters connected to the EC2 An he system An The output s apsule C6 1 3 Pa 95 supplied with this unit for further ompressor Dig D electronic condensing unit controller Alco PT4 30S pressure transmitter is used at the high pressure p...

Page 11: ...n be kept high enough t expansion valve and hence su drop of evaporator temperature The sound level of fan motors can be kept at a minimum by avoiding the Alco Controls fan speed control e accessory S foll wing optional fan speed controllers FSM41S for R134a Two compressor Copeland EazyCool condensing units Standard or Digital can b equipped with the following optional fa FSP150 1 Fan speed contro...

Page 12: ... 15 C liquid line insulation Compact size Snap on clip for attaching solenoi p minimum 0 05 bar TE The solenoid valve is l as with all units equipped with Copeland Digital Scroll 2 6 9 Liquid sub cooler C OLQ 40V OLQ 48V OLTQ 26V OL This heat exchanger is used to provide additional sub cooling to the refrigerant before it enters the evaporator This sub cooling provides a considerable cooling capac...

Page 13: ...rd and HP Germa standard effective Nov 1999 ations CE PED category I NOTE The oil separator is not charged with oil The installer has to c during the first hours in operation Please see paragraph charging procedur 2 6 12 Electronic oil control system Alco OM3 T two compressor C Scroll are ided with Alco Controls OM3 oil level controlle Table 6 Properties OM3 Safety Instructions Product Description...

Page 14: ...ensing unit handling the unit packaged u installation Single fan units RNING h pressure Injury to skin and eyes possible Be careful when opening connectio ssurized system T leaves or papers from covering the condenser and its fins he unit must be installed without restricting the airflow T A clogged condenser will increase the condensing tempe c regular basis 3 3 1 1 Transport and storage It is re...

Page 15: ...tallation Electrical Connection Starting up Operation Maintenance Repair Dismantling Disposal Standard Low Sound Net Gross Standard Low Sound Net Gross 102 112 OL 09 OLQ 09 83 111 1 OLQ 11 86 114 OM 30 O 3 OLQ 13 96 124 OM 38 OMQ 38 99 127 OL 15 5 100 128 OM 45 OMQ 45 D 118 146 OL 18 OLQ 18 119 147 OLQ 24V 226 270 OLQ 33V 226 270 236 280 OMQ 110 253 297 OLQ 48V 245 289 OMTQ 60 D 216 260 OLTQ 26V 2...

Page 16: ...5 D OL Q 18 OMQ 56 to OMQ 110 OMTQ 60 to OMTQ 90 OLQ 24V to OLQ 48V OLTQ 26V OLTQ 36V Copeland EazyCool units with Digital Scroll have same dimensions than the corresponding standard versions e g Dimension OMQ 30 Dimension OMQ 30D 16 Part No 3125713 C6 1 2 0105 0705 E ...

Page 17: ...ess door OM Q 15 to OM Q 45 D OMQ 56 to OMQ 110 OMTQ 60 D to OMTQ90 D OL Q 09 to OL Q 18 OLQ 24V to OLQ 48V OLTQ 26V OLTQ 36V Open the latch on the top of the electrical panel to open it forward Front view 3 3 Electrical box access Slide the panel to the top Safety Instructions Product Description Installation Electrical Connection Starting up Operation Maintenance Repair Dismantling Disposal ...

Page 18: ...ection panel OM Q 15 to OM Q 45 D OL Q 09 to OL Q 18 Ventilation air inlet holes Contactor Up to 4 holes can be used for cable entry Electric box slide the cover Mounting area for upward to get access to the main isolator switch electrical components Power Supply e Cabl OMQ 56 to OMQ 110 OMTQ 60 D to OMTQ90 D OLQ 24V to OLQ 48V OLTQ 26V OLTQ 36V Main electrical cable entry Contactor Mounting area ...

Page 19: ... is IP 65 according to IEC529 DIN 40050 FSP 150 is IP67 according to IEC529 EN 60529 Solenoid valve coils IP65 according to DIN 43650 EC2 5X1 IP65 frontal protection with gasket Safety Instructions Product Description Installation Electrical Connection Starting up Operation Maintenance Repair Dismantling Disposal OM Q 15 to OM Q 45 OMQ 56 to OMQ 110 OMTQ 60 OMTQ 76 OMTQ 90 OMQ 30D OMTQ 60D OL Q 09...

Page 20: ...OMTQ 27 2 OMTQ 29 3 OMTQ 90D 5 27 6 OLTQ 17 6 OLTQ 36V 74 2 x 301 1 56 27 1 0 81 2 x 145 nits Low temperature All models up to OLQ 18 in TFD All others in TWD 64 82 0 40 Locked Rotor Current compressor 6 66 74 Current Unit Low 52 ow Temperature 16 4 7 2 18 0 8 9 10 3 97 0 46 49 Max Operating Current Unit 12 5 4 9 Maximum Operating Current compressor Medium Temperature 58 0 26 ingle compressor cond...

Page 21: ...es For brazing of the tubes see illustration below and the following procedures Fit the copper tube into the compressor tube 1 Heat area 1 As the tube approaches brazing temperature 2 Heat area 2 until braze temperature is attained It is necessary to heat the tube evenly Move the torch up and down and rotating around the tube 3 Add braze material to the joint while moving the torch around the join...

Page 22: ...Q 48V OLTQ 26V OLTQ 36V OLQ 24V to 3 8 L s Temperature could be as low as iquid line 5 8 Suction line 1 Danger of frostbite Liquid line on low temperature models OLQ 24V to OLQ 48V OLTQ 26V OLTQ 36V d with 19 mm insulation thicknes End of tube see sectional view on previous page should be insulate 15 C 22 Part No 3125713 C6 1 2 0105 0705 E ...

Page 23: ...tronic Controller EC2 5X1 T C6 1 2 0105 0705 E Part No 3125713 23 he EC2 5X1 electronic condensing unit controller has been speci Copeland EazyCool condensing unit range The EC2 5X1 electronic condensing unit following Copeland EazyCool conden Copeland EazyCool stand alon Copeland EazyCool stand alon o Single compressor con o Two compressor conden Copeland EazyCool conden The electronic controller...

Page 24: ... on Controller 1 Compressor The control 1 target of the compressor controller is to maintain the suction pressure at a defined valu The control 2 target for the condenser controller is to maintain the condensing pressure at a define Or Varying the fan speed if fan speed co an EC2 551 controller with a FSP 150 fan speed driver module are factory fitted T Low Temperature OMTQ 90D OMQ 45D OLTQ 26V OL...

Page 25: ...pressure bar g ration temperature from suction pressure C nsing pressure bar g 3 4 saturation temperature from condensing pressure C Digital Scroll capacity 5 6 Fan speed 7 Digital Scroll discharge temperature C 3 8 2 Parameter modification Press or to show the code of the parameter that has to be changed Press SEL to display the selected parameter value Press or to increase or decrease the value ...

Page 26: ...pressors 1 c3 Control mode network system Compressor 1 control mode Compressor switch logic 0 c6 failure c4 Compressor 1 control mode 0 compressor 1 in standard control loop 1 compressor 1 act as base load compressor The installer needs to fix suction parameters fo OFF compressor modulation P0 r ON OF l EC2 551 factory fitted compressor settings are r ON P1 controller 1 and discharge parameters fo...

Page 27: ...25713 27 In case of a single compressor Copeland EazyCool condensing unit with a Copeland Digital Scroll compressor the maximum output could be set below 100 if system requests less than the maximum capacity In that case F3 F2 Please refer to the controller application guideline C6 1 3 Part no 3125495 supplied with this unit for further information Safety Instructions Product Description Installat...

Page 28: ...peland EazyCool condensing units are supplied only with a compressor oil charge After commissioning oil level should be checked and recharged if necessary NOTE Oil level should be approx half sight glass Copeland recommends char ICI Emkarate RL 32 CF Mobil EAL Artic 22 CC Charging is done through the Schraeder valve located on the suction Rotalock valve Two compressor Copeland Eazy are delivered w...

Page 29: ... and Approval and unscrew the flare Rotalock connector from the compressor Release the compressor mounting parts and then lift it to replace with a new compressor 6 The piping is in compliance with the Pressure Equipment Directive 97 23 EEC f rporation has to be respected Art 3 3 Sound Engineering Practice Components of the condensing units carry a CE mark as far as required and thereby establish ...

Page 30: ...73 Warszawa Tel 49 0 6109 6059 0 Tel 48 225 458 9205 Fax 49 0 6109 6059 40 Fax 48 225 458 9255 France Greece Maghreb Russia CIS 8 Allee Du Moulin Berger Letnikovskaya 10 building 2 5th floor F 69130 Ecully RUS 113114 Moscow Tel 33 0 4 78668570 Tel 7 095 981 9811 Fax 33 0 4 78668571 Fax 7 095 981 9816 Italia Middle East Africa Via Ramazzotti 26 PO BOX 26382 R A 8 FD 2 I 21047 Saronno va Jebel Ali D...

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