Emerson 4320 User Manual Download

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Fisher

™

4320 Wireless Position Monitor

This manual applies to

Device Type

1308 (Hex) 4872 (decimal)

Device Revision

Firmware Revision

DD Revision

Contents

Introduction

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminology

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FCC Compliance

. . . . . . . . . . . . . . . . . . . . . . . . .

Educational Services

. . . . . . . . . . . . . . . . . . . . . . . . .

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Standard and Extended Life

Power Module

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing Unit Supplied with External

Power Option

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Network Setup

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Field Communicator

. . . . . . . . . . . .

Using AMS Wireless Configurator

or AMS Device Manager

. . . . . . . . . . . . . . .

Hazardous Area Classifications and

Special Instructions for “Safe Use” and
Installations in Hazardous Locations

. . . . . . . . .

Valve / Actuator Mounting

. . . . . . . . . . . . . . . . . . .

Sliding‐Stem (Linear) Actuators

(e.g. Fisher 667)

. . . . . . . . . . . . . . . . . . . . . .

Guidelines for Mounting on Quarter‐Turn

(Rotary‐Shaft) Actuators

. . . . . . . . . . . . . . .

Pneumatic Hookup Procedure for
On/Off Control Option

. . . . . . . . . . . . . . . . . . . . . .

Vent

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Communication Connections

. . . . . . . . . . . . . . . . . .

Wireless Communications

. . . . . . . . . . . . . . . . . . . . .

Basic Setup and Configuration

. . . . . . . . . . . . . . . . .

Using the Local User Interface

. . . . . . . . . . . . . . . .

Identifying Device Revision

. . . . . . . . . . . . . . .

Language Selection

. . . . . . . . . . . . . . . . . . . . .

Quick Position

. . . . . . . . . . . . . . . . . . . . . . . . . .

Status

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

X0899

Figure 1. Fisher 4320 Wireless Position Monitor, with
On/Off Control Option

ON/OFF CONTROL OPTION

Network

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calibrate

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Field Communicator

. . . . . . . . . . . . . . . .

Overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Configure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Tools

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessing Features

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Trip Points and Deadband

. . . . . . . . . . . . . . . . . . . .

Diagnostic Features

. . . . . . . . . . . . . . . . . . . . . . . . .

Locate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Troubleshooting

. . . . . . . . . . . . . . . . .

Replacing the Instrument

. . . . . . . . . . . . . . . . . . . .

Instrument Removal

. . . . . . . . . . . . . . . . . . . . .

Replacing the Magnetic Feedback Assembly

. . . .

Replacing the Power Module

. . . . . . . . . . . . . . . . .

Removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Resetting Power Module Variables

. . . . . . . . .

Component Maintenance—On/Off Control Option 60

Spool Valve and Pneumatic Gasket Removal

Spool Valve and Pneumatic Gasket Installation 61
Pneumatic Interface and Gasket Removal

. . .

Pneumatic Interface and Gasket Installation

Filter Replacement

. . . . . . . . . . . . . . . . . . . . . .

Instruction Manual

D103621X012

4320

January 2018

Summary of Contents for 4320

Page 1: ...nt 22 Communication Connections 22 Wireless Communications 22 Basic Setup and Configuration 24 Using the Local User Interface 24 Identifying Device Revision 24 Language Selection 25 Quick Position 25 Status 25 Power 26 X0899 Figure 1 Fisher 4320 Wireless Position Monitor with On Off Control Option ON OFF CONTROL OPTION Network 26 Calibrate 27 Using the Field Communicator 29 Overview 29 Configure 3...

Page 2: ...ontrol Option The 4320 on off controller relays a digital set point generated by a control host to deliver a discrete open closed control action to a valve actuator Valve position feedback provides confirmation of the control action as shown in figure 2 The valve command is converted to a pneumatic output signal The pneumatic output is connected to the supply pressure and depending on set point wi...

Page 3: ...ION DATA TO CONTROL SYSTEM HOST THE VALVE POSITION FEEDBACK IS USED TO CONFIRM THAT THE REQUESTED ACTION COMMAND WAS PERFORMED CONTROL SYSTEM HOST WIRELESS NETWORK GATEWAY Figure 3 Control Operation Snap Acting Control 1 2 3 4 THE 4320 MONITORS THE PROCESS POSITION EXAMPLE LIQUID LEVEL THE 4320 ACTS ON PROCESS POSITION CHANGES EXAMPLE HIGH LEVEL DETECTED AND CAUSES VALVE TO OPEN OR CLOSE ACTION IS...

Page 4: ... and can radiate radio frequency energy and if not installed and used in accordance with this instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This product is an FCC approved device Changes or modif...

Page 5: ...rticle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized Per ISO 8573 1 Maximum particle density size Class 7 Oil content Class 3 Pressure Dew Point Class 3 or at least 10 C less than the lowest ambient temperature expect...

Page 6: ... Temperature Limits 2 3 Monitoring Battery Power 40 to 85_C 40 to 185_F External Power 40 to 80_C 40 to 176_F LCD may not be readable below 20_C 4_F With Pneumatic Output On Off Control 20 to 50_C 4 to 122_F Temperature Sensitivity 0 06 change per degree C Storage Temperature Limits 2 3 40 to 70_C 40 to 158_F Humidity Limits 10 95 Non Condensing Relative Humidity Electrical Classification CSA C US...

Page 7: ...mary Results Immunity Port Phenomenon Basic Standard Test Level Performance Criteria 1 Enclosure Electrostatic discharge ESD IEC 61000 4 2 6 kV contact 8 kV air B Radiated EM field IEC 61000 4 3 80 to 1000 MHz 10 V m with 1 kHz AM at 80 1400 to 2000 MHz 10 V m with 1 kHz AM at 80 2000 to 2700 MHz 3 V m with 1 kHz AM at 80 2000 to 2700 MHz 1 V m with 1 kHz AM at 80 A Rated power frequency magnetic ...

Page 8: ...essage 1 11 Timestamp 2 MESSAGE_2_TIMESTAMP Timestamp of burst message 2 12 Opened High Dwell OPEN_DWELL_TIME The time the state has been previously was in the open state 13 Closed Low Dwell CLOSED_DWELL_TIME The time the state has been previously was in the closed state 14 Transition Dwell PARTIALLY_OPEN_DWELL_TIME The time the state has been previously was in the partially open state 15 Cycle Co...

Page 9: ...orming any of the above actions could cause them to become damaged ignite or explode resulting in personal injury or property damage Observe all warnings included with the power module before installing operating storing or shipping the 4320 Personal injury and property damage can result from fire or explosion if the power module is subjected to heat above 100_C 212_F Power modules should be store...

Page 10: ...gn the power module over the four banana plug connectors and insert on the main board 3 Insert the four self tapping screws into the corresponding female receptors on the cover main board assembly and tighten to a torque of 0 282 N m 2 5 lbf in to ensure that the power module is secured properly 4 If you are replacing the power module see the additional steps to reset the power module remaining li...

Page 11: ...for 100 C 212 F max Failure to use properly rated wiring can result in personal injury or property damage from fire or explosion 4 Connect the wires to the connections as shown in figure 6 The terminals and electronics connections are polarity insensitive i e you can connect the positive or negative wire to either terminal screw 5 As shown in figure 6 a ground terminal is available for connecting ...

Page 12: ...e Network ID and the Join Key The 4320 is shipped with a pre configured Network ID of 1229 and a Join Key which is set to all zeros Prior to being installed these should be set to match the other devices on the network These configuration changes can be made using a 475 or 375 Field Communicator AMS Wireless Configurator or AMS Device Manager 10 5 and above Note When the Smart Wireless Gateway is ...

Page 13: ...f 5 6 to 6 7 N m 50 to 60 lbf in 6 Install the 4320 on monitored equipment and or verify the gateway Note 1410 gateway version 4 4 28 or later or 1420 gateway version 4 4 15 or later is required Using AMS Wireless Configurator or AMS Device Manager Using a HART Modem 1 Verify that AMS has a device description DD loaded for the 4320 Device Revision 4 DD Revision 1 or later Note Information regardin...

Page 14: ...nstall the 4320 on monitored equipment and or verify the gateway Note 1410 gateway version 4 4 28 or later or 1420 gateway version 4 4 15 or later is required Hazardous Area Classifications and Special Instructions for Safe Use and Installations in Hazardous Locations Refer to the following instruction manual supplements for approval information D CSA C US Approval Information for Fisher 4320 Wire...

Page 15: ...tic field However as with any magnet care must be taken when handling the magnet assembly Another high powered magnet placed in close proximity less than 25 mm can cause permanent damage Potential sources of damaging equipment include but are not limited to transformers DC motors stacking magnet assemblies CAUTION General Guidelines for use of High Power Magnets Use of high power magnets in close ...

Page 16: ...r mounting can be categorized as follows D Linear or sliding stem actuators with up to 210 mm 8 25 inch travel D Rotary actuators with travel up to 90 degrees D Device specific applications for rotary actuators requiring 13 to 30 degree rotation See figure 9 for the different travel feedback magnet assemblies Figure 9 Magnet Assemblies Y B ROTARY TRAVEL UP TO 90 DEGREES LINEAR 7 19 OR 25 mm 1 4 3 ...

Page 17: ... feedback slot of the 4320 housing 3 Center the magnet assembly inside the retaining slot 5 7 mm 0 22 inch away from the bottom base of the housing as measured from the center of the assembly bolt holes to the base of the housing see figure 10 4 Align the magnet assembly as shown in figure 10 5 Tighten the fasteners 6 Mount the 4320 to the mounting bracket using the mounting bolts Any of the mount...

Page 18: ...ottom base of the housing as measured from the base of the assembly to the base of the housing If the actuator is stroked all the way to the left or counterclockwise attach the magnet assembly so it points to the antenna upper left corner of the instrument If the actuator is stroked all the way to the right or clockwise attach the magnet assembly so it points to the upper right corner of the instr...

Page 19: ...R CLOCKWISE ATTACH THE MAGNET ASSEMBLY SO IT POINTS TO THE UPPER RIGHT CORNER OF THE INSTRUMENT 2 IF THE ACTUATOR IS STROKED ALL THE WAY TO THE LEFT OR COUNTERCLOCKWISE ATTACH THE MAGNET ASSEMBLY SO IT POINTS TO THE ANTENNA UPPER LEFT CORNER OF THE INSTRUMENT Figure 14 Magnet Assembly Orientation ORIENTATION AT ONE TRAVEL EXTREME ORIENTATION AT MID TRAVEL FLATS PARALLEL TO 4320 HOUSING CHANNEL ORI...

Page 20: ...sult if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources D The 4320 does not incorporate explosive fluid and or process seals Follow appropriate local regional and national codes for installation of these...

Page 21: ...h as a needle valve may be used in Port 3 but should never be used in Port 5 To achieve IP67 protection remote venting of ports 3 and 5 is required Figure 15 4 Way Spool Valve Installation NOTE 1 THE DD POINTS TO THE PILOT VALVE PORTS AND NOT SPECIFICALLY TO THE SPOOL VALVE PORTS EXHAUST OF PORT 2 WHEN ACTUATOR CLOSED EXHAUST OF PORT 4 WHEN ACTUATOR OPENS SUPPLY PORT TO ACTUATOR CLOSE PORT TO ACTU...

Page 22: ...and regional codes and should be as short as possible with a minimum inside diameter of 12 7 mm 1 2 inch and few bends to reduce case pressure buildup To remotely vent the exhaust or to achieve IP67 protection connect tubing and 1 4 NPT fittings to spool valve ports 3 and 5 Connect tubing and 1 2 NPT fitting to case vent port Communication Connections Convenient termination points are located insi...

Page 23: ...SUMED WITH 60 SECOND UPDATE RATE ON OFF CONTROL 100 ACTUATIONS PER DAY STANDARD EXTENDED 12 10 8 6 4 2 0 40 15 10 35 60 85 STANDARD EXTENDED MONITORING ON OFF CONTROL Figure 19 Effect of Actuations on Power Module Life On Off Control NUMBER OF ACTUATIONS PER DAY POWER MODULE LIFE YEARS NOTE THREE SUB DEVICES ARE ASSUMED 60 SECOND UPDATE RATE CONSTANT TEMPERATURE OF 22_C 72_F STANDARD EXTENDED 12 1...

Page 24: ...r interface is for calibration However information for checking the status of the device as well as the connected equipment or valve is also available through the local user interface Note The valve must move from open to closed or vice versa in order for the 4320 to be calibrated Attempting to calibrate the device without moving the valve will result in the action being discarded The operation of...

Page 25: ...POWER OPTION IS INSTALLED 1 1 1 2 Toggle Valve left Mode Toggle Valve left 3 Language Selection Pressing both buttons activates the language selection menu Press the right button NEXT to scroll to the desired language then press the left button to SELECT the language Quick Position Pressing the left button only when the screen is in the sleep state activates the QUICK POSITION display Percent of S...

Page 26: ...button SELECT and then the right button NEXT again Press SELECT to display the NETWORK ID configured in the device Press NEXT to show the current network operational state SEARCHING the device is waiting to detect the presence of a wireless network with the same Network ID and join key NEGOTIATING the presence of a wireless network with the same network parameters has been detected and the device ...

Page 27: ...nd the right button to select 0 When prompted press NEXT to return to the CALIBRATE menu Note If it takes longer than 5 minutes to move the valve in each direction during Auto Calibration Manual Calibration will need to be performed A normal auto calibration moves from Open Closed Open Closed and may take up to 20 minutes Manual Calibration Press the right button to access MANUAL calibration with ...

Page 28: ...tion procedure was successful SPAN HI indicates that a problem with the high end of travel or rotation was observed Check the mounting and magnet assembly placement and re attempt calibration SPAN LO indicates that a problem with the low end of travel or rotation was observed Check the mounting and magnet assembly placement and re attempt calibration ERROR SPAN indicates that the distance between ...

Page 29: ...m Status 3 Mode 4 Primary Purpose Variable 5 Join Device to Network 6 Device Information Device Information 1 Identification 2 Revisions 3 Radio 4 Local User Interface 5 Capabilities Radio 1 MAC Address 2 Manufacturer 3 Device Type 4 Device Revision 5 Software Revision 6 Hardware Revision 7 Transmit Power 1 Field Communicator 1 Offline 2 Online 3 Frequency Device 4 Utility Primary Purpose Variable...

Page 30: ... This menu item Position is Process when process reporting monitoring or snap acting mode only Switch State Latching Switch indicates the current state of the switch variable based on calibrated sensor position and configuration of thresholds deadband and latch Possible states are Open Closed Part Open Low Mid or High Set Point Snap Command indicates the target value for the controlled variable Va...

Page 31: ...t the device including Device Profile which identifies the type of commands that are supported by the device Installed Options Total Burst Messages Events Supported and the Number of Discrete Variables Configure Refer to figure 22 for the Configure menu tree Device configuration activities involve access to and the modification of information in the instrument that is not published by the device a...

Page 32: ...ation Locked Out 2 Override Locked Out 3 Mode Change Locked Out 4 LUI language Limit Switch Configuration 1 Valve Position 2 Switch State 3 Opened High Trip Point 4 Closed Low Trip Point 5 Deadband 6 Edit Parameters 2 2 4 2 2 7 2 3 2 2 3 1 NOTES 1 ON OFF CONTROL ONLY 2 ITEM LABEL IS PROCESS INSTEAD OF VALVE POSITION WHEN PROCESS REPORTING MONITORING OR SNAP ACTING MODE ONLY 3 ITEM LABEL IS LATCHIN...

Page 33: ... Manual Setup Device Structure prior to running Tailor Burst Configuration for best burst configuration results Set all Burst Messages to Default select Set all Burst Messages to Default to automatically configure all burst messages to default values as shown below The Dynamic Variable defaults to a setting that is consistent with the published variables This is recommended for initial configurati...

Page 34: ...ces by fulfilling routine host requests using the latest data in its cache Note It is recommended that you set burst mode to defaults during initial setup and make any detailed adjustments to burst configuration after the device is connected to an operating wireless network Burst mode is only supported over the wireless link No burst transmissions are made over the wired Maintenance Port connectio...

Page 35: ...at you assign to slot 0 in the Detailed Message Contents is the one monitored against the trigger conditions In most cases the assigned trigger variable is one of the process related variables i e one of the 3 switch state signals In other configurations of general message content the trigger variable is predefined and can be determined by viewing the configuration data Sensor Sample Rate If any b...

Page 36: ...olled equipment Direct Acting Snap high or open trip on the input causes the controlled valve to open Low or closed trip on the input causes the controlled valve to close Reverse Acting Snap high or open trip causes the controlled valve to close Low or closed trip causes the controlled valve to open Adjust switch thresholds and deadband for additional refinement of this behavior If the device is a...

Page 37: ...ions is not available when the device is in snap acting mode Device Variable Properties Reporting Precision accuracy of the device is 1 of the nominal span however you may select an additional decimal place for reporting Scaled Position Properties Range Units engineering unit displayed with the Digital Value representation Upper Range Value and Lower Range Value of the Scaled Position variable Upp...

Page 38: ...being published and your host may interpret that as a communications failure D Fault Behavior On Off Control The device can be configured to enter a Fault State that attempts to drive the pneumatic output to the configured fault state Note When a fault condition is enabled and is active i e in the fault state the device does not act on the set point from the host The device controls the valve usin...

Page 39: ... Changed Locked Out are not visible with the monitoring option D Power Module Allows you to edit or view Power Module Type Voltage Power Module Date Battery Life and Reset Module Data Note The Power Module menu is only available for a battery powered device Power Module will not be displayed if the External Power option is installed Contact your Emerson sales office or Local Business Partner if a ...

Page 40: ...ed Enable Opened High Alert enables the alert reporting that the valve is opened or the PV is above the high trip point Enable Closed Low Alert enables the alert reporting that the valve is closed or the PV is below the low trip point D Switch Response Alerts Note Switch Response alerts are not available in snap acting mode Transition Alert when enabled indicates the process state is in transition...

Page 41: ... Valve Timeout defines the time allotted for achieving the set point before declaring a valve movement failure Enable Valve Drift Close Time Alerts Note Close Time Alerts are not available in snap acting mode Close Stroke Time Alert indicates that the last close action fell outside the time limits allowed by the configuration Close Stroke Cal indicates the time required to complete close stroke du...

Page 42: ...figure 3 on page 3 Manual calibration of the output is required when in snap acting mode Calibration Date indicates when the instrument was last calibrated Note The Not Calibrated Alert replaces Calibration Date when it is active Sensor Calibration allows you to run a calibration on the instrument Follow the prompts on the Field Communicator to run Auto or Manual Calibration Note If it takes longe...

Page 43: ... 3 Set Point 4 Local Override 5 Active Fault Conditions 6 Acknowledge Fault 7 Mode 3 4 3 7 5 3 3 4 1 2 NOTES 1 ITEM LABEL IS PROCESS INSTEAD OF VALVE POSITION WHEN PROCESS REPORTING MONITORING OR SNAP ACTING MODE ONLY 2 ITEM LABEL IS LATCHING SWITCH INSTEAD OF SWITCH STATE WHEN OPERATING MODE IS LATCHING MONITORING OR SNAP ACTING MODE ONLY 3 ON OFF CONTROL ONLY 4 ITEM LABEL IS SNAP COMMAND INSTEAD...

Page 44: ...r of cycles that have accumulated since the last time the counter was reset to zero Update Rate indicates the effective update rate for each of the variables displayed in the Process menu Dwell Closed Low Dwell the time elapsed since the switch state last entered the Closed Low region freezes when state leaves that region Transition Dwell the time elapsed since the switch state entered the Transit...

Page 45: ...nges are prohibited below this voltage Run Time Extremes includes Highest Temperature Date of Highest Lowest Temperature and Date of Lowest Select Valve Position Scaled Position Last Close Stroke Last Open Stroke Temperature Voltage Lowest Temperature Highest Temperature to view dynamic gauge displays Note Last Close Stroke and Last Open Stroke gauges only appear with the on off control option and...

Page 46: ...D whether it is in Delayed Publishing mode Using Delayed Trigger mechanism The configured Message Content Trigger Mode and active Update Rate are displayed next If the message is enabled you can view a snapshot of the values that would be published in the message based on the current device states Hardware Triggering Details associated with the device hardware circuit that checks for position sens...

Page 47: ... instrument is in snap acting mode This is because the position signal from the monitored equipment is used to change the state of a different valve Refer to figure 3 on page 3 Manual calibration of the output is required when in snap acting mode Calibration Date indicates when the instrument was last calibrated Sensor Calibration allows you to run a calibration on the instrument Follow the prompt...

Page 48: ...returned to service Active Fault Conditions displays which fault conditions have initiated the fault state Acknowledge Fault State used to clear a Fault State after all active Fault Conditions have been corrected Note Acknowledge Fault State only appears when in fault state and Recovery Mode is ACKNOWLEDGE Mode displays the device control mode In Service Not in Service or In Fault State Open to ch...

Page 49: ...ast Reset Type Accessing Features Trip Points and Deadband The 4320 is shipped with a factory default setting of 10 for the Open Trip Point and 90 for the Closed Trip Point The Deadband is set at 5 Field Communicator Select Online Configure Manual Setup then Limit Switch Configuration to verify or make changes to the trip point settings Refer to the Configure menu tree shown in figure 22 AMS Wirel...

Page 50: ... or make changes to Reporting Precision as shown in figure 25 Scaled Position By default the 4320 provides a percent of span however a second scaled position value can be configured and sent to gateway as a reported value This feature enables reporting in other values Field Communicator Configure Manual Setup Device Device Variable Properties Scaled Position Properties to verify or makes changes t...

Page 51: ... Device Manager go to Configure Alert Set up Enter the Cycle Trip Point value on the Cycle Counter tab to set the cycle counter When the value turns yellow indicating that a change has been made select Apply Refer to figure 26 To clear the accumulated cycle value select Reset Accumulated Count D Power status indicates the status of the power module voltage Refer to figure 22 and 23 for the Field C...

Page 52: ...nfigurator or AMS Device Manager go to Service Tools Variables then select the Valve tab to view Last Close Stroke Time or Last Open Stroke Time and the Dwell Time in the current state as shown in figure 28 D Opened high or closed low dwell time indicates how much time has elapsed since the switch state last entered opened high or closed low region This can be used to determine when the valve last...

Page 53: ...RVICE TOOLS DWELL TAB D Communications diagnostics allows you to review Network Burst Hardware Triggering and Events information Refer to page 45 for additional information on communications diagnostics Refer to figure 22 and 23 for the Field Communicator menu trees In AMS Wireless Configurator or AMS Device Manager go to Service Tools Communications to access communications diagnostics Refer to f...

Page 54: ... TIME EXTREMES TAB SERVICE TOOLS Figure 32 Viewing Active Fault Conditions in AMS Wireless Configurator and AMS Device Manager MAINTENANCE CONTROLLER TAB SERVICE TOOLS ACTIVE FAULT CONDITIONS Locate AMS Wireless Configurator or AMS Device Manager Select Online Service Tools Maintenance then Locate Device from the Locate tab to access Locate as shown in figure 33 Locate Device displays the Emerson ...

Page 55: ... operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Use lock out procedures to be sure that the above measures stay in effect while you work on the equi...

Page 56: ...chniques as presented in this manual Improper techniques or component selection may invalidate the product specifications as indicated in table 1 Improper replacement techniques or component selection may also impair operations and the intended function of the device CAUTION When replacing components proper means of electrostatic discharge protection is required Failure to use a grounding strap or...

Page 57: ...c Adjust supply pressure to ensure that actuator reaches end stops 4 No response excessive calibration time when performing Automatic Calibration 4a Rotary feedback magnet is off 90_ 4a Rotate feedback magnet 90_ in either direction 4b Linear or arched array travels outside of marked range as indicated by the white end marks on the array and the mid point on the back of the 4320 housing See page 1...

Page 58: ...replacement power module is required When operating in temperatures between 10_C 14_F and 20_C 4_F it is recommended that you use the extended power module as power module life is impacted The life expectancy of an extended life power module used continually in the 10_C 14_F and 20_C 4_F range is 3 years Note Proper disposal of used power modules which contain two lithium thionyl chloride Li SOCl2...

Page 59: ...ate can also be accessed by selecting Service Tools Maintenance and Power Module AMS Wireless Configurator or AMS Device Manager In AMS Device Manager select Configure Manual Setup then select Reset Power Module Variables from the Power tab as shown in figure 34 to reset the power module variables Figure 34 Resetting Power Module Variables SELECT RESET POWER MODULE VARIABLES BATTERY LIFE REMAINING...

Page 60: ... inspected and replaced as necessary The frequency of inspection and replacement depends upon the severity of service conditions Conditions that may affect component life include but are not limited to excessive water in the air line freezing or dirty air This section describes removing and replacing the spool valve and pneumatic gasket the pneumatic interface and housing gasket and the filter ass...

Page 61: ...oles on the spool valve key 17 Inserting two or more of the hex socket cap screws key 18 through the spool can help to align the gasket with the spool 2 Install the spool onto the housing making sure that the side of the spool with three 1 4 NPT fittings is visible from the front of the device 3 Replace the remaining hex socket cap screws key 18 tighten to a torque of 4 5 N m 40 lbf in Pneumatic I...

Page 62: ...seated into the housing 3 Align the wire leads from the pilot valve into the appropriate openings in the housing and carefully slide the pneumatic interface into the housing until the two connectors can be plugged in 4 Insert the pneumatic interface into the housing 5 Install the three hex socket cap screws key 27 and tighten to 1 13 N m 10 lbf in 6 Close the 4320 cover and tighten the instrument ...

Page 63: ... key 18 O Ring qty 4 key 26 Hex Socket Cap Screw qty 3 key 27 and Vent Assembly qty 2 key 59 R4300X0RK12 2 Pilot Valve Repair Kit Kit contains key Housing Gasket key 14 Pneumatic Interface key 15 Pneumatic Gasket key 16 Hex Socket Cap Screw qty 4 key 18 O Ring qty 4 key 26 and Hex Socket Cap Screw qty 3 key 27 R4300X0PV12 3 Spool Valve Repair Kit Kit contains Pneumatic Gasket key 16 Spool Valve ke...

Page 64: ...ve the designs or specifications of such products at any time without notice E 2012 2018 Fisher Controls International LLC All rights reserved Fisher is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co HART and WirelessHART a...

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