Craftsman 580.327141 User Manual Download

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Summary of Contents for 580.327141

Page 1: ... to 5 p m CT CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Part No B2552 Draft 5 6 27 2000 Printed in the U S A Safety Assembly Operation Maintenance Parts Espahol ...

Page 2: ...him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR As wit...

Page 3: ...LAMMABLE and its vapors are EXPLOSIVE Do Not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Never add fuel while unit is running Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and ca...

Page 4: ...arge cables Spark plug Air filter Spark plug wrench Owner s manual Engine oil Wheel kit ASSEMBLING THE WHEEL KIT The wheel kit is designed to improve the portability of your generator To install the wheel kit you need the following tools 15 16 box open end or socket wrench 2 13mm box open end or socket wrenches Install wheel kit as follows refer to illustration below Place the bottom of the genera...

Page 5: ...tor loads 120 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 Volt AC at 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 20 Amp Locking Receptacle May be used to supply electrical power to 120 and or 240 Volt AC at 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner F...

Page 6: ...ing of wires 120 240 Volt AC 20 Amp Receptacle This is a full capacity receptacle which means you can take the generator s full rated wattage from this single NEMA L14 20 receptacle The outlet is protected by a 20 Amp push to reset circuit breaker A NEMA L14 20 mating connector plug is required for use with this 240 Volt receptacle Connect a suitable 4 wire cord set to the plug and to the desired ...

Page 7: ... an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock However local codes may vary widely Consult with a local electrician for grounding requirements in your area Proper grounding of the generator will help prevent electrical shock in the event of a ground fault condition in the generator or in connected electrical devices Proper grounding a...

Page 8: ...se 60 Hertz electrical loads DO NOT OVERLOAD THE GENERATOR See Don t Overload the Generator on page 10 Stopping the Engine Unplug all electrical loads from generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Turn Off the Idle Control switch Let engine run at no load for several minutes to stabilize the internal temperatures of engine and generato...

Page 9: ...DANGER Do Not permit smoking open flame sparks or any other source of heat around a battery Wear protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flush area with clear water immediately Your generator has the capability of recharging a discharged 12 Vo...

Page 10: ...ow many items your generator can operate at one time WATTAGE REFERENCE GUIDE Device Load watts Air Conditioner 12 000 Btu 1700 Air Conditioner 24 000 Btu 3800 Air Conditioner 40 000 Btu 6000 Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 800 to 1000 Clothes Dryer Electric 5750 Clothes Dryer Gas 700 Clothes Washer 1150 Coffee Maker 1750 Compressor 1 HP 2000 Compress...

Page 11: ...5 0 Amperes Rated Frequency 60 Hz at 3600 rpm Phase Single Phase Engine Specifications Rated Horsepower 7 8 at 3600 rpm Displacement 220 cc Spark Plug Type Champion RC12YC or Equivalent Set Gap To 0 030inch 0 76mm Gasoline Capacity 4 U S gallons Oil Summer Sae 30 or 10W 30 Winter SAE 5W 30 GENERAL RECOMMENDATIONS The generator warranty does not cover items that have been subjected to operator abus...

Page 12: ...peration Keep oil level maintained Changing Engine Oil and Oil Filter Change oil after first 8 hours of operation Change oil and oil filter every 50 hours thereafter If you are using your generator under extremely dirty or dusty conditions or in extremely hot weather change oil more often Change oil while engine is still warm from running as follows Clean area around oil drain plug Remove oil drai...

Page 13: ...properly Clean air cleaner cover then insert precleaner into cover Next insert new paper filter into cover to hold precleaner in place and assemble all of them to the base of the air cleaner NOTE If you need to order a new air filter please call 1 800 366 PART Clean Spark Arrester Screen The engine exhaust muffler includes a spark arrester screen Inspect and clean the screen every 100 hours of ope...

Page 14: ...the four screws attaching the valve cover with a 2 or 3 phillips screwdriver Make sure the piston is at Top Dead Center TDC of its compression stroke both valves closed To get the piston at TDC pull on the recoil handle slowly watching the piston through the spark plug hole As you pull on the recoil handle the piston should move up and down The piston is at TDC when it is up as high as it can go U...

Page 15: ...to prevent gum deposits from forming on these parts and causing possible malfunction of engine _ WARNING Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do Not smoke Run engine until engine stops from lack of fuel Change Oil While engine is still warm drain oil from crankcase Refill with recommended grade Oil Cylinder Bore Remove spark plug and pour about 1 ...

Page 16: ... rough spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 6 Replace spark plug 7 Drain gas tank fill with fresh fuel 8 Open choke fully and crank engine 9 Fill crankcase to proper level Engine shuts down during operation Engine lacks power Engine hunts or falters No battery charge DC output 10 11 12 Excessively rich fuel mixture 10 Intake valve stuck open or closed 11 En...

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Page 18: ...NITION BATTERY CHARGE BRN 66 RED AUTO 13 RESET IOA CB BLK 55 I BLK 55 FI ELl POWER POWER a U_ S_ LSG FS_ BLK LH I LS LOP GRN 0 BRN 77 I _ X I I SYSTEH CONTROL BOARD B L U_ _ U i _ UCd I OFF y IDLE RED D H 5 ITCH_22 _ NO _ uc_ L3 _ z 0 SOd 240V SOA E R 3 F H E D G K A E 3 G N A 18 ...

Page 19: ...CRAFTSMAN 4200 Watt AC Generator 580 327141 GRY 44A BLU 11 RED I GRN u BLU lib RED u 15 RED 13 _ BLU lib GRY 44A BLU ll _ qlC BATTERY CHARGE RECTZFIER 19 ...

Page 20: ...CRAFTSMAN 4200 Watt AC Generator 580 327141 Main Unit m Exploded View 52 53 30 38 70 _72 71 66 36 62 11 6 15 X 67 28 _ 27 _75 10 5 8 7 68 17 3 1 16 D ETA IL 900 X 1g I I 2 13 2O ...

Page 21: ...EEN Spark Arrester 69 B1432 1 1 MUFFLER 70 B1779 2 1 PIN Roll M4 x 10 71 B2347 2 1 CARRIER Rear Bearing 72 BB2555 1 2 MOUNT Vibration 73 51767 2 2 NUT M8 Flange Serrated 74 52857 2 1 DECAL Ground 75 46476 2 4 TAPTITE M5 0 8 x 10 900 NSP 1 4 BOLT M6 1 0 x 115 Stator 1 RECTIFIER Battery Charge 1 TAPTITE M5 0 8 x 20 Parts Not Illustrated 1 GROMMET Rubber B2552 1 1 MODULE Drive AB3061 1 1 ASSY Brush H...

Page 22: ...king 1 OUTLET 120 Volt 30 Amp Locking 1 CIRCUIT BREAKER 30 Amp 2 CIRCUIT BREAKER 18 Amp 1 SWITCH On Off Rocker 1 GROMMET Rubber 1 CIRCU IT BREAKER 10 Amp 1 CONTROL BOARD System Item 13 14 15 16 17 18 19 21 22 23 24 25 26 Pa_ 84028 67022 85584 84543A 84543C 84198 84197 75476 22264 51715 84543B 84335 82542 Qty 1 1 1 2 9 3 1 2 4 4 10 1 1 Description TRANSFORMER Idle Control GROMMET Rubber BAR Bus SCR...

Page 23: ... Kit Exploded View and Parts List z_ l 1 Item 1 2 3 4 5 6 Part Qty Description 87005A 2 Retaining Pin B1760 2 10 Diameter Wheel 93728C 2 Axle Stud 94222Q 2 5 8 18 Lock Jam Nut 49808 2 Flat Washer B1764 1 Mounting Leg NOTE Fold down handle not shown 23 ...

Page 24: ...5953 1 Low Oil Shutdown Decal 23 83502 1 Black Sleeving 24 83512 1 Black Wire Assembly 25 78604 1 3 pin Male Connector Housing 26 66476 1 White Wire Assembly 27 83503 1 M6 Lock Washer 28 83781 1 M6 x 30mm Screw 29 86384 1 Ignition Coil 30 86037 1 Tinnerman Clamp 100 83782 1 Spark Plug 101 66311 1 Description Governor Lever Wear Washer Adjust Screw M8 x 15mm Taptite Screw 60 Hz Governor Spring M6 x...

Page 25: ...haft Assembly 1 Crankcase Gasket 1 Valve Stem Seal 1 Cylinder Head Gasket 1 Oil Pressure Relief Cover 1 Oil Pressure Spring 1 11 32 Ball 1 M5 Form Screw Item Pan Qty 26 78606 4 27 76361 1 28 89230 6 29 99922 1 30 A1720 2 31 88401 2 32 84186 2 33 83192 1 34 86254 1 36 21705B 1 37 90082 1 38 90081 1 39 88396A 2 40 83235 2 41 80336 1 42 96362 1 43 77161 2 44 77160 2 45 76307 2 46 88403 1 47 72657 2 4...

Page 26: ...78602 49 83504 50 78643 60 30340 61 48031C Qty Description 1 Breather Hose 1 Manifold Head Gasket 2 M6 x 30mm Screw 1 Intake Manifold 1 Carburetor Air Box Gasket 1 Carburetor Manifold Gasket 1 Dellorto Carburetor 1 Air Cleaner Base 1 M6 x 12mm Capscrew 1 8 x 3 8 Plastite Screw 1 Air Filter 1 Precleaner 1 Choke Knob 1 Curb Bolt 12 1 4 ID Hose 2 Hose Clamp 26 ...

Page 27: ...7 89739 88 66476 9 0 89 A2799 81 90 A2842 91 78651C 91 __ _ 90 88 89 Qty Description 1 Expansion Plug 1 Oil Filter Gasket 1 Oil Filter Adapter 2 M6 x 20mm Screw 1 Oil Pressure Switch 1 Oil Filter 1 Woodruff Key 1 Flywheel 220cc 1 Conical Washer 1 M16 Hex Nut 1 Top Wrapper 4 M6 x 10mm Screw 2 Cover Bolt 1 Air Box Cover 1 Blower Housing 1 Lower Wrapper 9 M6 x 12mm Capscrew 1 Recoil Assembly 1 Recoil...

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Page 29: ...ee from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears service center If you have any questions regarding your warranty rights and responsibilities your should contact your nearest aut...

Page 30: ...enimiento y servicio normal y no se aplica a generadores alternadores motores o pares que hayan sido sujetos a instalaciones o modificaciones incorrectas o no autorizadas mal uso negligencia accidente sobrecarga exceso de velocidad mantenimiento reparaci6n o almacenamiento incorrecto que a juicio de SEARS afecte negativamente su funcionamiento y confiabilidad DESGASTE NORMAL Como con todos los dis...

Page 31: ...lamas abiertas chispas o calor a su alrededor cuando manipule gasolina Evite regar gasolina sobre un motor caliente Cumpla con todas las leyes que regulan el almacenamiento y el manejo de gasolina Nunca agregue combustible cuando la unidad est6 en funcionamiento No Ilene el tanque de combustible excesivamente Siempre permita que exista espacio para la expansi6n del combustible Si el tanque esta de...

Page 32: ...O DE RUEDAS El juego de ruedas esta dise_ado para mejorar la portabilidad del generador Para instalar el juego de ruedas usted necesitara las siguientes herramientas Llave de extremo abierto o de caja de 15 16 o Ilave de cubos 2 Caja m6trica regular de 13mm o Ilaves de extremo abierto Instalacion del juego de ruedas como se describe a continuacion refi6rase a la ilustracion de abajo Coloque la par...

Page 33: ...stica mejora el ahorro de combustible prolonga la vida del motor y disminuye el ruido del motor Palanca del Cebador Usada cuando se esta dando arranque a un motor frio Silenciador Apagachispas El silenciador disminuye el ruido del motor y esta equipado con una pantalla apagachispas Tomacorrientes Doble de 120 Voltios AC 15 Amp Tanque del Combustible El tanque tiene una capacidad de 4 galones ameri...

Page 34: ...rientes de 120 240 Voltios 20 Amperios Este es un tomacorriente de capacidad total Io que significa que usted puede tomar el vatiaje nominal total de este solo tomacorriente Este es una tomacorriente tipo NEMA L14 20 La toma esta protegida por un cortacircuito de 20 Amperios con dispositivo de reposici6n I Neutro N 120V H X Tierra NEMA L5 30 Verde Usted debera usar un enchufe para conector tipo bl...

Page 35: ...ar de que los aceites de mQItiple viscosidad 5W30 10W30 etc mejoran el arranque en clima frio estos pueden producir un aumento en el consumo de aceite cuando son usados por encima de 32 F Revise el nivel de aceite de su motor frecuentemente para evitar el posible daSo del motor debido al funcionamiento del mismo con un bajo nivel de aceite Coloque el generador sobre una superficie nivelada y retir...

Page 36: ...nstalelo en la posici6n On ENCENDIDO Conexion de Cargas El_ctricas No conecte cargas de 240 Voltios a los tomacorrientes dobles de 120 Voltios No conecte cargas trifasicas a los tomacorrientes No conecte cargas de 50 Hertzios a los tomacorrientes Enchufe y encienda las cargas el6ctricas de 120 y o 240 Voltios AC monofasicas de 60 Hertzios NO SOBRECARGUE EL GENERADOR Sume los vatios asignados o Amp...

Page 37: ... destruir la bateria y causar ceguera y otras lesiones serias _ iPELIGRO No permita que se fume llamas abiertas chispas o cualquier otra fuente de calor alrededor de la bateria Use anteojos de proteccion delantal y guantes de caucho cuando trabaje alrededor de la bateria El liquido electrolito de la bateria es una soluci6n de acido sulf6rico caustico la cual puede causar quemaduras severas Si ocur...

Page 38: ... determinar cuantos elementos puede operar su generador al mismo tiempo GUIA DE REFERENCIA DE VATIAJE Dispositivo Vatios Aire Acondicionado 12 000 Btu 1700 Air Acondicionado 24 000 Btu 3800 Air Acondicionado 40 000 Btu 6000 Cargador de Baterias 20 Amperios 500 Lijadora Automatica de Correa 3 1000 Sierra de Cadena 1200 Sierra Circular 6 1 2 800 a 1000 Secadora de Ropa EI6ctrica 5750 Secadora de Rop...

Page 39: ...7 5 Amperios Corriente MAxima a 120 Voltios 35 0 Amperios Frecuencia Nominal 60Hz a 3600 rpm Fase Monofasica Especificaciones del Motor Caballos de Fuerza 7 8 a 3600 rpm Desplazamiento 220cc Bujia Tipo Champion RC12YC o equivalente Calibrar Separaci6n a 0 030 pulgadas 0 76mm Capacidad de Gasolina 4 galones americanos Aceite Verano SAE 30 10W 30 Invierno SAE 5W 30 RECOMENDACIONES GENERALES La garan...

Page 40: ...o Cambio de Aceite del Motor y Filtro Cambie el aceite despu6s de las primeras 8 horas de operaci6n Cambie el aceite y el filtro cada 50 horas de ese momento en adelante Si esta utilizando su generador bajo condiciones de extrema suciedad o polvo o en un clima demasiado caliente haga el cambio de aceite mas frecuentemente Cambie el aceite cuando el motor todavia se encuentre caliente despu_s del f...

Page 41: ...lo pot uno nuevo Deseche adecuadamente el filtro viejo Limpie la cubierta del depurador de aire despu6s introduzca el predepurador en la cubierta Luego introduzca el filtro nuevo de papel dentro de la cubierta para sostener el predepurador en su sitio y m6nte todoa a la base del depurador de aire NOTA Si necesita oredenar un filtro de papel nuevo por favor Ilame al 1 800 366 PART Limpie la Pantall...

Page 42: ...erta de las vMvulas utilizando un destornillador philips 2 6 3 Aseg6rese de que el pist6n est6 en el Punto Muerto Superior PMS de su recorrido de compresi6n ambas valvulas cerradas Para Ilevar el pist6n al punto muerto superior hale la manija de retroceso lentamente observando el pist6n a trav6s del orificio de la bujia A medida que hale la manija de retroceso el pist6n debera moverse hacia arriba...

Page 43: ...partes y causen posible mal funcionamiento del motor _ iADVERTENCIA Drene el combustible dentro de un recipiente adecuado lejos de llamas abiertas yen lugares al aire libre AsegQrese de que el motor est6 frio No fume Haga funcionar el motor hasta que se detenga por la falta de combustible Cambio de Aceite Con el motor todavia caliente drene el aceite de la caja del cigQeSal Vuelva a Ilenarlo con e...

Page 44: ...ible fresco 8 Abra el cebador por completo y haga girar el motor 9 Llene la caja del cigQeSal al nivel adecuado El motor se apaga en pleno funcionamiento AI motor le hace falta potencia El motor no funciona continuamente o se detiene Sin salida DO para carga de la bateria 10 Mezcla de combustible excesivamente rica 11 Valvula de toma atascada en la posici6n abierta o cerrada 12 El motor ha perdido...

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Page 47: ...teriales y mano de obra que puedan causar falla de la parte garantizada por un periodo de dos aSos QUE ESTA CUBIERTO Reparacion o Remplazo de Partes La reparaci6n o el remplazo de cualquier parte garantizada se realizara sin ningen costo para el propietario en un centro de servicio aprobado Sears Si tiene preguntas acerca de sus responsabilidades y derechos de garantia debera ponerse en contacto c...

Page 48: ...For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday...

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