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Summary of Contents for 580.326300

Page 1: ...low all Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates _L 60179 U S A Visit our Craftsman website www craftsmamcom Part No 191759 Draft 4 I2 15 2004 PRECAUCION Antes de utilizar el producto lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso o Safety o Assembly o Operation o Maintenance o Parts o Espa_oN 0 3 ...

Page 2: ...haser and prepaid by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliabili...

Page 3: ...n marine applications Failure to use the appropriate U S Coast Guard approved generator could result in bodily injury and or property damage Hazard Symbols and Meanings Electrocution Electrical Shock Electrical Shock Explosion Fire Toxic Fumes Hot Surface Kickback WARNING Operate generator ONLY outdoors Keep exhaust gas from entering a confined area through windows doors ventilation intakes or oth...

Page 4: ...dequate cooling maintenance and servicing In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffler with a spark arrester it must be maintained in effective working order You can order a spark arrester through your authorized Sears service dealer...

Page 5: ...d to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Filters intake air as it is drawn into the engine Choke Lever Used when starting a cold engine Circuit Breakers AC Push to reset circuit breakers are provided to protect the generator against electrical overload Spark Attester Muffler Gro...

Page 6: ... a needle nose plier to install this kit Refer to illustration shown below and install the wheel kit as follows 1 Place bottom of generator cradle on a flat even surface Temporarily place unit on blocks to ease assembly 2 Slide axle through both axle mounting brackets on cradle frame as shown 3 Slide wheel over axle NOTE Be sure to install both wheels with the air pressure valve on the outboard si...

Page 7: ...ing 5 Install yellow oil fill cap and finger tighten securely 6 Check engine oil level before starting each time thereafter If oil level is below the point of overflowing fill to proper level NOTE Check oil often during engine break in Add Fue_ WARNING WHEN ADDING FUEL Turn generator OFF and let it coo at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Fill f...

Page 8: ...t interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otheP vise damaged DO NOT operate generator in the rain DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified ...

Page 9: ...nce is felt and then pul rapidly to avoid kickback NEVER start or stop engine with electrical devices plugged in and turned on 6 Move choke lever to Half choke position and pull recoil handle twice If engine fails to start repeat steps 5 thru 7 7 Slowly move choke lever to Run position If engine falters move choke lever to Hamf choke position until engine runs smoothly and then to Run position IMP...

Page 10: ...ex Receptacle Each receptacle is protected against overload by a single 20 Amp push to reset circuit breaker Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current 120 240 Volt AC 30 Amp Receptacle This is a full capacity receptacle it can supply the generator s full rated output from this sole outlet The outlet is pr...

Page 11: ... generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 ...

Page 12: ...temperature barometric pressure humidity fuel engine lubrication maximum governed engine speed individual engine to engine variability design of the particular peice of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adjusted base...

Page 13: ...t or repair of the emission control devices and systems may be performed by any non road engine repair establishment or individual GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not...

Page 14: ... better 1 Clean area around spark plug 2 Remove and inspect spark plug 3 Check electrode gap with wire feeler gauge and set spark plug gap to 0 030 inch 0 76mm if necessary 4 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use a recommended replacement plug NOTE You can purchase a new spark plug by calling 1 800 366 PART Service Air Cleaner Your engine will not run prope...

Page 15: ... the spark attester as foltows 1 To remove muffler heat shield from muffler remove four screws that connect guard to muffler bracket 2 Remove four screws that attach spark attester screen Spark Attester Screen eat Shield inspect screen and replace if torn perforated or otherwise damaged DO NOT use a defective screen If screen is not damaged clean it with commercial solvent 4 Reattach screen and mu...

Page 16: ...e in tank Drain fuel tank outdoors Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke Protect Fuet System 1 Remove all gasoline from fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine 2 Run engine until engine stops from lack of fuel Change OH While engine is still warm drain oi...

Page 17: ...tion Set switch to On 6 Spark plug wire not connected Engine will not start or stars and runs rough 3 Clean or replace air cleaner 4 Fill fuel tank 5 Drain fuel tank fill with fresh fuel 6 Connect wire to spark plug to spark plug 7 Bad spark plug 8 Water in fuel 9 Overchoking 7 Replace spark plug 8 Drain fuel tank fill with fresh fuel 9 Open choke fully and crank engine 10 Low oil level 11 Excessi...

Page 18: ...AN 6300 Watt AC Generator 580 326300 iP PI 2 CBt IIA 22 CB3 25A IP IIA WHITE BATTERY CHARGE 66 __ 77 FUSE 13A I__ PI WER 120V 20A 22 _ S _ B IBO 240V 30A CB4 44B _ _ oo 25A _P 30A iP 44 _i P1 4 CBB 44A 44A 18 ...

Page 19: ...CRAFTSMAN 6300 Watt AC Generator 580 326300 44B B DC FLOAT CHARGER IIA 33 BLACK 33 SUPPLIED BATTERY BLUE 2 RED 6 66 _3A 77 BATTERY CHARGE RECTIFIER 19 ...

Page 20: ...C Generator 580 326300 Main Unit m E p_oded View DETA_ OF BATTERY TRAY DET IL OF JACK 5SSEVBLY COAXIAL DC 52 50 55 76 78 DETAIL OF E ECTRC START S NITCH 56 78 S ARTER 85 _ TO RBC TO b TERMINAL ON BATTERY 56 25 51 5 15 1 2O ...

Page 21: ...arter Connector 90 COVER Bearing Carrier 900 KIT Fuel Hose KIT Starter Mounting Hardware SCREW 12 14 x 7 8 Self Drill SCREW 10o24 x 1 2 Crimptite KIT Bracket Switch Plate KIT Hardware Tank Fuel KIT Fuel Valve Tank SWITCH Starter ASSY Tank Fuel Includes Items 41 50 51 52 CAP Fuel Gauge PIN with Lanyard NUT M6 Flange Lock WIRE Ground Part 188333GS 194799GS 189235GS 194034GS 194448GS 191435GS 191757G...

Page 22: ...694GS 17 192241GS 18 75207PGS Description KIT Control Panel Lid CONTROL PANEL Compact OUTLET 120V 20Amp Duplex NUT Palnut 5 32 CAP Circuit Breaker BREAKER Circuit 30A OUTLET 120 240V Locking 30A NUT Palnut 3 16 PPPHS M3 0 5 x 18 BAR Retaining COVER Back Control Panel SCREW Tapping STC 3 x 18 HOUSING Receptacle SCREW Tapping 3 5 x 14 BREAKER Circuit 25A items without part numbers are common fastene...

Page 23: ...SHER 5 8 2 B4966GS WHEEL 3 191267GGS AXLE 5 8 x 23 62 4 191265GS E RING 5 8 5 HHCS M8 1 25 x 20 6 B187101GS LEG Support 7 191413GS VlBE MOUNT with Washer 8 HHCS 1 4 20 x 1 9 52858GS NUT M8 1 25 Lock 10 192432GS NUT 1 4 20 Serrated Lock items without part numbers are common fasteners available at local hardware stores 23 ...

Page 24: ...59GS 191876GS 192196AGS 186060GS 86308HGS 66386GS 66849GS 22694GS 81917GS 193428AGS 190356GS 189769GS 65795GS 66849AGS Description ADAPTER Mounting Alternator ROTOR STATOR RBC with OzRing p n 189197GS SCREW ASSY Holder Rectifier Brush SCREW RECEPTACLE 6 pin PIN Roll ASSY Wire Ground HARNESS Wire Power REGULATOR Voltage AVR RECTIFIER Battery Charge SCREW 24 ...

Page 25: ...ENGINE 11 HP Briggs and Stratton 210415 Exploded View 718A 286 799 5_ f_ 5O5 22 _ _ 306 89 I 27 o 334 25 ...

Page 26: ...ggs and Stratton 210415 Exploded View 40 868 798_ 1100 8 1026_ 4s _ 347 188 2 604 36 914 1171 1_L_ 633 oy 137 9so 564A 564 _ 977 CARBURETOR 51 GASKET SET 137_ 633 163_ 121 CARBURETOR OVERHAUL KmT 137 _ 117 163_ 633 26 ...

Page 27: ..._1 HP Briggs and Stratton 210415 Exploded View 462 579 _ 797 503 310_ 544 2 1070 00 455 332_ 967 358 ENGINE GASKET SET 8680 2o1 5iA_ 883 i095 VALVE GASKET SET 304 305 58 732 456 689 45_ I i2i0 i21i 592 65 _ 27 ...

Page 28: ...ind Starter 718A 695178 Plug Oil Drain 727 697465 Screw Throttle Valve 732 691097 Shaft Throttle 741 691288 Kit Idle Speed 742 692564 Pin Float Hinge 746 694679 Valve Float Needle 783 693713 Valve Choke 797 693167 Jet Main Standard 798 690967 Jet Main High Altitude 799 690297 Kit Carburetor Overhaul 801 694482 Spacer Carburetor 802 691286 Carburetor 803 693757 Plug Welch 868 690968 Valve Throttle ...

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Page 30: ... days if you have any questions regarding your warranty rights and responsibilities you should contact a Sears Service Representative at 1 800 469 4663 Sears Emission Controt Defects Warranty Provisions The following are specific provisions relative to your Emission Control Defects Warranty Coverage 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission ...

Page 31: ...ar Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years The Air hdex is a calculated number describing the relative level of emissions for a specific engine family The lower the Air Index the cleaner the engine This information is displayed in graphical form on the emisions labe Emissions Compliance Period On Engine Emissions Compliance ...

Page 32: ...or o las piezas que han sido su etas a instalaci6n a alteraci6n inadecuadads o desautorizadas abuso negligencia accidentes sobrecarga velocidad excesiva mantenimiento reparciones o almacenamiento inadecuados de modo que en la opini6n de SEARS afecten adversamente su rendimiento y confiabilidad Degaste Normal Como con todos los aparatos el6ctricos los motores necesitan servicio y reemplazo peri6dic...

Page 33: ...e un generador no homologado por cuerpo de guardacostas de EE UU puede provocar tesiones y da_os materiales Simbolos de Peligro y Significados Electrocutamiento Descarga Electrica Descarga Electrica Explosion Fuego Gases T6xicos Superficie Caliente Retroceso ADVERTENCIA Opere et generador SOLAMENTE al aire libre AsegL_rese de que los gases de escape no puedan entrar por ventanas puertas tomas de a...

Page 34: ...e 92 cm 3 pies atrededor de ta carcasa del generador para facilitar la ventilaci6n y et mantenimiento del generador En el estado de California es obtigatorio segOn ta ley et uso de apagachispas Secci6n 4442 det C6digo de Recursos POblicos de California Otros estados pueden tener teyes similares Las leyes federales se aptican en tierras federates Si equipa el silenciador con un apagachispas este de...

Page 35: ...la posicion Off Apagado para detener un motor en funcionamiento Palanca de Cebador Usada cuando se est dando arranque a un motor frio Silenciador Apagachispas El silenciador disminuye e ruido del motor y esta equipado con una pantalla apagachispas Sllenciador Apagachispas Tuerca Mariposa para Conexi6n a Tierra Tanque del CombustibJe El tanque tiene una capacidad de 7 galones americanos de gasolina...

Page 36: ... del generador en una superficie plana Temporalmente coloque la unidad en bloques para ensamblarla facilmente 2 Deslice el e e a traves de ambos soportes de monta e en e marco de la camilla como se muestra 3 Deslice una rueda en el eje NOTA AsegOrese de instalar ambas ruedas con la valvula de aire hacia el lado de afuera 4 Coloque e e ring en la ranura del eje 5 Coloque un extremo de las pinzas de...

Page 37: ...durante e despegue del motor Agregue Gasolina ADVERTENCIA CUANDO A 4ADA COMBUSTIBLE Apague el generador posici0n OFF y d_jeto enfriar al menos por 2 minutos antes de remover ta tapa de ta combustible Afloje ta tapa lentamente para dejar que la presi6n salga del tanque Llene et dep6sito de combustible a ta intemperie NO Ilene demasiado et tanque Permita al menos espacio para ta expansi6n det combus...

Page 38: ...te hOmeda o que sea altamente conductiva tales como terrazas de metal o trabajo hecho con acero NO toque los alambres pelados o receptacutos NO use un generador con cables et6ctricos que est6n malgastados rotos petados o da_ados de cuatquier forma NO opere et generador bajo la Ituvia NO maneje el generador o cables electricos mientras est6 parado en agua descatzo o cuando las manos y los pies est6...

Page 39: ...ntamente del cable hasta sentir una resistencia y a continuaci6n tire rapidamente de 61 para evitar su retroceso NUNCA arranque o pare el motor cuando haya aparatos el6ctricos conectados yen funcionamiento 6 Mueva la palanca de choque hasta la posici6n Half media y accione dos veces la manija de retroceso Si el motor no arranca repita los pasos desde 5 hasta 7 7 Co oque la palanca de retroceso en ...

Page 40: ...o de un cortacircuito con dispositivo de reposici6n Utilice cada uno de estos tomaoorrientes para operar cargas electricas de 120 Voltios AC monofasicas de 60 Hz que requieran hasta 2 400 vatios 2 4 kW a 20 Amperios de corriente Tomacorriente de 1201240 Voltios AC 30 Amperios Este es un tomacorriente de capacidad total Io que significa que usted puede tomar e vatiaje nominal total de este solo tom...

Page 41: ...s como se describe a continuaci6n 1 Sin tener nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado al mismo trabaja adecuadamente 4 Conecte y encienda la proxima carga 5 De nuevo permita ...

Page 42: ...motor ve ocidad maxima controlada del motor variaciones entre distintos motores del mismo modelo disefio del equipo mecanico utilizado manera de hacer funcionar el motor rodaje de motor para reducir la fricci6n y limpiar las camaras de combusti6n ajustes de las valvulas y el carburador etc Los valores de potencia nominal tambien se puede ajustar en funci6n de las comparaciones con otros motores si...

Page 43: ...ONTROL DE EMlSlONES Cualquier establecimiento o individuo especializado en la reparacion de motores que no sean de automoci6n puede encargarse del mantenimiento la sustituci6n y la reparaci6n de los dispositivos y sistemas de control de emisiones Mantenimiento del Generador El mantenimiento del generador consiste en conservar la unidad limpia y seca Opere y almacene la unidad en un ambiente limpio...

Page 44: ...e el aceite por completo en un recipiente adecuado 5 Cuando haya drenano el aceite completamente instale el tapon para drenaje de aceite y aprietelo firmemente 6 Llene con el aceite recomendado Vea Antes de Poner en Marcha el Generador en la pagina 37 para las recomendaciones de aceite 7 Instale el tap6n de Ilenado de aceite y asegOrelo 8 Limpie cualquier derrame de aceite LimpelReemplace la Bujia...

Page 45: ...ntenimiento del generador En el estado de California es obtigatorio segQn ta ley et uso de apagachispas Secci6n 4442 det C6digo de Recursos PQblicos de California Otros estados pueden tener teyes similares Las leyes federales se aptican en tierras federates Si equipa el silenciador con un apagachispas este debera ser mantenido en buenas condiciones de trabajo Usted puede ordenar et apagachispas a ...

Page 46: ...ue Vacie el dep6sito de combustible a la intemperie Mantenga la combustible alejada de chispas llamas abiertas pilotos calory otras fuentes de ignici6n NO encienda un cigarritto o fume Proteja el Sistema de Combustible 1 Retire toda la gasolina del tanque de combustible para evitar que se formen dep6sitos de goma en estas partes y causen posible real funcionamiento de motor 2 Haga funcionar e moto...

Page 47: ...a vieja 6 El cable de la bujia no esta en malas la bujia 7 Bujia defectuosa 8 Agua en la gasolina 9 Sobrecebado 10 Mezcla de combustible excesivamente rica 3 4 5 6 7 8 9 10 On Limpie o reemplace e depurador de aire Llene o con combustible fresco Drene el tanque de gasolina Ilenelo con combustible fresco Conecte el cable a la bujia Reemplace la bujia Drene el tanque de gasolina Ilenelo con combusti...

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Page 50: ...zonable_ que no exceder_ de 30 d as Si tiene alguna pregunta con respecto a sus derechos y responsabilidades para la garanga_ p6ngase en contacto con un representante de servicio Sears a 1 800 469 4663 Disposiciones de la garant a de Sears contra defectos en et control de emisiones Las siguientes son disposiciones espec ficas relacionadas con la cobertura de la garantfa contra defectos en el contr...

Page 51: ...e un motor con clasificaci6n intermedia equivaldria a 10 12 afios El indice de Aire es un valor calculado que indica el nivel relativo de emisiones de una gama concreta de motores Cuanto menor es el indice de Aire mas limpio es el motor Esta informacion se presenta en forma gr fica en la etiqueta de emisiones Periodo de Cump_imiento de _a Normativa de Emisiones en ia Etiqueta de CumpHmiento de Emi...

Page 52: ...ums lawn equipment and electronics call or go on line for the location of your nearest Sears rts R air Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenanc agreement Canada on pro hot rviced by Sears 1 800 827 8855 U S A 1 800 381 8885 Canada Pars pedir servicio dereparaci6n AuCanada pour service en fran ais a domiciRio y p...

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