Craftsman 171.25490 User Manual Download

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Summary of Contents for 171.25490

Page 1: ...re Reference owners manual MODEL NO 171 25490 CAUTION READ ALL INSTRUCTIONS CAREFULLY CRRFTSMRH INDUSTRIAL ROUTER TABLE assemb y operatinq _ _ _ _ L Sold bY SEARS ROEBU _KiAND CO CH CAGO _i 6068_ U S A Printed In U S A 49LCN 39 ...

Page 2: ... 7 KEEP CHILDREN AWAY 19 All vrsilors Should be I_ept _ safe d_tance from work area 8 MAKE WORKSHOP KID PROOF with padlocks maste s_ltcnes or 13yremov ng starlet _ keYS 9 DON T FORCE TOOL 20 It will do the job better anc saler at lhe rate for rh_chmtwas designed 10 USE RIGHT TOOL USE RECOMMENDED ACCESSORIES Consult the owners manua_ for recommenOed accessories Follow me mstruclions that accompany ...

Page 3: ...8 WHEN END CUTTING ON WORKPIECES 4 WIDE OR LESS CLAMP AND HOLD AND FEED THE WORKPIECE WITH THE PUSH BLOCK USING BOTH HANDS AS SHOWN IN FIG 25 KEEP FINGERS CLEAR OF BIT WHEN MOVING WORK PIECE ACROSS THE CUTTING AREA ROUTER BITS ARE EXTREMELY SHARP Be exlra carefu when working around them SOME ROUTERS WHEN USED IN AN UPSIDE DOWN POSITION SUCH AS ON A ROUTER TABLE WILL FALL OR DROP OUT OF THE ROUTER ...

Page 4: ...ur muter table Sears Craftsman 925212 Industrial Roular Table Extensions are available as an optional produ from Sears In order to simplify handling and minimize any damage that might occur during shipment your new rouler table is packaged unassembled We know you are anxious to see w_al your new tool will do but a few minutes spent now carefully reading the following instructions will result in le...

Page 5: ...oal plate gradually turn the screws inward or outward until the throat plale is level with the taOle lop Throat plate must be stable thai is it musl rest on all lout screws and not rock when pressure is al _lied Refer to Flours 4 I i f Throat Plate FIGURE 4 four 10 32 stop nuts 1osecure the throat plate to the table as shown in Figure 5 Tighten securely I 0 32 Stop FIGURE 5 MOUNTING ROUTER TO TABL...

Page 6: ...e the base plate on the lhroat plate NOTE DO NOT FLIP OR ROTATE THE BASE PLATE WHEN DOING THIS 5 Posilion the base plate so the hole in the base plata is centere_ with the hole in the throat plate It may be necessary to relate the base plate slightly so Ihal no hole in the plate line ups with a hole in 1he throat plate ATTACHING SEARS ROUTER MODEL NO 27504 Proceed as with three hole base elate reu...

Page 7: ...es through the centers of these holes 10 Assemble the throat plate to the table as described in a previous section 11 Assemble the router to the throat plate as de scribed above using the screws thai held the base plata to the router Put the base plate in a convenient location for storage WARNING Do not use bits having diameters larger than 2 The throat plate inserts are designed to be snapped int...

Page 8: ...l in the hex recess on the underside of unitized fence place a flat washer over the bolt and screw small 20 knob on bolt When knob is loosened the jointlng fence can slide back and forth in the cavity for proper jointing adjustment You will observe as you face the front of the lab_e that on the right side of the table top there are two round holes approximately in diameter and on the left side tha...

Page 9: ...eat Steps 2 and 3 for table slot and fence slot on lhe left side of the table ASSEMBLY OF PUSH BLOCK 1 Screw the small end of clamp rod into threaded hole in clamp plate until the plate bottoms on it s shoulder make sure clamp is oriented such that letter 3 is facing outwards as shown in Figure 16 Tightly secure clamp plate to clamp rod using V4 helical lock washer and a hex nut Insert the opposit...

Page 10: ...VE TAILS ETC THE WORKPIECE IS HELD AGAINST FACE OF UNITIZED FENCE AND CLAMPED BE TWEEN CLAMP PLATE AND SURFACE S OF PUSH BLOCK SEE FIGURE 18 Surfaces S FIGURE 18 of Unitized Fence ASSEMBLY GUARD TO UNITIZED FENCE 1 Assemble guard to unilized fence as shown in Fiqure 19 2 Press one of Ihe lh push nuts onto one end of the lk Diameter x 2 he long pivot pin It may be necessary to tap il onto pin with ...

Page 11: ...RK SURFACE Each leg has three slotted holes at the bottom for mounting Firmly secure router table to work surface using appropriate lasleners not provided as shown in Figure 21 The stots are V4 wide x long and will accommodate screw sizes up to 12 Table Leg Work Surface O FIGURE 21 B TO SEARS LEG SET 22235 Assemble lag set as directed by the inslructions included with the leg set 1 Place the route...

Page 12: ...red depth of cut amount of material you want to remove and line B for desired cutUng height See Figure 25 Clamp this board against the face of the fence with edge resting on table top and end marked with lines A and B close to the bit See Figure 25 MAKE SURE ROUTER IS UNPLUGGED WHEN CLAMPING BOARD AND MAKING ADJUSTMENTS ALIGNMENT OF UNITIZED FENCE TO MITER BAR SLOT 1 Measure distance from each end...

Page 13: ...E CU I i ING with non piloted bits 1 Position the jointing fence such that it s face is flush with the face of unitized fence Tighten small knob on jointing fence See Figure 27 NOTE The jointing fence provides a continuous support for the workpiece as it is fed beyond the router bit It compensates for the gap created by the removal of material by the router bit 2 _Adju stdeplh o1 cut material you ...

Page 14: ...The push block and clamp plate asser_bly will not accommodate workpieces wider _han 4 EXAMPLE CUTTING TENONS 1 Make erlain thai jointing fence is locked inposition with its lace flush with that ol unitized fence 2 Mount push block assembly on unitized fence as shown before in Figures 17 and 18 3 Install proper table inserl into the throat plate hole Mark lines A and B on the edge of the workpiece ...

Page 15: ...F CUT IN ONE PASS DO NOT STOP FEEDING UNTIL WORKPIECE IN FAR ENOUGH PAST SPINNING BIT NOTE Clamp and test cut a piece of scrap wood to check your adjustments belore making your finished cut 9 T_m muter and shop vac OFF Unclamp work piece and slide push 131oc_ back 10 Position and clamp the opposite side of workpiece in t_e same manner as described in Step 5 make sure the wing nut is tight just eno...

Page 16: ...w Refer to Figure 34 i FIGURE 34 USING ROUTER TABLE WITHOUT THE UNITIZED FENCE WARNING ROUTING WITHOUT THE UNITIZED FENCE AND THUS THE GUARD COULD CAUSE ACCIDENTS AND POSSIBLE PERSONAL INJURY EXTREME CARE MUST BE TAKEN FOR THIS ROUTING OPERATION ALWAYS UNPLUG THE ROUTER BEFORE MAKING ANY SETTING ADJUSTMENTS OR CHANGING BITS ALWAY FEED WORKPIECE AGAINST THE ROTATION OF THE CUTTER ONLY PILOTED ROUTE...

Page 17: ...his manual 1 Remove the fence from the table 2 Thread starting pin into tapped hole in the throat plate as shown in Figure 38 and tighten securely 3 To free route with starting pin orient workpiece on table top against starting pin as shown by position 1 in Figure 38 Workplace sl_ould not contact cutter 4 Gradually swing workplace contacting pilot swing workpiece against tt_ecutter unti1111o compl...

Page 18: ...Notes 18 ...

Page 19: ...adCap Screw 1 25 29GD 321 1 4 Washer CapPush Nut 2 26 29A 252 B 5 16 18 WingNu_ 1 27_ 29A 306 27 11 160D x 111321DWasher 1 28 29LCN 763 10 32 x 518Ig Smoo_ Truss HeadScrew 12 29 29A 327 3 1 4 HelicalLockwasher I 30 2gL 66_ _no b 2 31 29L 659 Knob I 32 45A 322 Label RoulerTable 1 33 4SA 323 Warning Label Fence 45A _24 I _bel Fence 1 29A sog t 29A 306 15 20A 310 5 29LCNo754 29LCN 7_0 2gLCN TS7 _29LC...

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