Cisco 860 Series User Manual Download

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C H A P T E R

2-1

Cisco Integrated Services Router Hardware Installation Guide

2

Installing the Router

This chapter describes the equipment and the procedures for successfully installing the Cisco 860, 880,
890 ISRs, Cisco 819 ISRs, and the Cisco 812 ISRs, and contains the following sections:

•

Installing the Cisco 810 ISR, page 2-1

•

Installing the Cisco 860, 880, 890 ISR, page 2-41

Installing the Cisco 810 ISR

This section contains the following:

•

Installing the Cisco 812 ISR, page 2-1

•

Installing the Cisco 819 ISR, page 2-19

Installing the Cisco 812 ISR

This section describes the equipment and the procedures for successfully installing Cisco 812 ISR and
contains the following sections:

•

Items Shipped with your Router, page 2-2

•

Items Shipped with your PoE+ Splitter, page 2-2

•

Installing the Cisco PoE+ Splitter, page 2-2

•

Installing the SIM Card, page 2-6

•

Installing the 3G Antenna, page 2-8

•

Mounting the Cisco 812 ISR, page 2-9

Warning

Installation of the equipment must comply with local and national electrical codes.

Statement

1074

Warning

Voltages that present a shock hazard may exist on Power over Ethernet (PoE) circuits if
interconnections are made using uninsulated exposed metal contacts, conductors, or terminals.
Avoid using such interconnection methods, unless the exposed metal parts are located within a

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Summary of Contents for 860 Series

Page 1: ...is section describes the equipment and the procedures for successfully installing Cisco 812 ISR and contains the following sections Items Shipped with your Router page 2 2 Items Shipped with your PoE Splitter page 2 2 Installing the Cisco PoE Splitter page 2 2 Installing the SIM Card page 2 6 Installing the 3G Antenna page 2 8 Mounting the Cisco 812 ISR page 2 9 Warning Installation of the equipme...

Page 2: ...tennas Items Shipped with your PoE Splitter Unpack the box and verify that all items listed on the invoice were shipped with the Cisco PoE splitter C810 POE SPL The following items are shipped with your PoE splitter GE Cat5 cable Power cable Power cord lock Screws needed for the installation Shelf bracket Note The above items are acceptable for use in Plenums and Air handling spaces Installing the...

Page 3: ... Guide Chapter 2 Installing the Router Installing the Cisco 810 ISR Figure 2 1 10 24 Screws Step 2 Install the PoE splitter into the mounting plate with four 6 32 screws See Figure 2 2 285667 1 1 3 2 1 10 24 screws 2 Box hanger 3 Shelf bracket PID 700 39491 01 ...

Page 4: ...our PoE source to the PoE in port on the PoE splitter Step 5 Place the power cord lock onto the power cord behind the connector overmold as shown in Figure 2 3 Slide the power cord lock forward so that it captures the overmold and is fully seated Figure 2 3 Placement of the Power Cord Lock onto the Power Cord 285668 1 2 3 4 1 6 32 screws 3 To PoE power source 2 Power cable with power cord lock ins...

Page 5: ...with both arms locking into the slots Figure 2 4 shows the installation of the power cord lock and other cables In the event that the power cord lock needs to be removed user your thumb and index fingers to squeeze the ends of the tabs while pulling away from the PoE splitter Figure 2 4 Installation of the Power Cord Lock and Other Cables Step 7 Remove one ceiling tile to gain access Step 8 Instal...

Page 6: ... part of the exposed PCB circuit area when the SIM cover is removed Warning Hot surface Statement 1079 To install the SIM card perform these steps Step 1 Power off the router and disconnect the power cable from the power source Step 2 Place the router on a sturdy solid surface and orient the SIM access panel up to gain access Ensure that any installed antennas are oriented appropriately to avoid d...

Page 7: ...talling the Cisco 810 ISR Figure 2 6 Accessing the SIM Card Step 4 Remove the SIM card and install the new cards Step 5 Reinstall the same 6 32 flat head screws using a screw driver to secure the access panel back in place Figure 2 7 shows the SIM card installed and the SIM access panel closed 344397 ...

Page 8: ...are not to come into contact with such circuits because they may cause serious injury or death For proper installation and grounding of the antenna please refer to national and local codes for example U S NFPA 70 National Electrical Code Article 810 Canada Canadian Electrical Code Section 54 Statement 1052 To install the 3G antennas to the router perform these steps Step 1 Manually screw the anten...

Page 9: ...ular with respect to the floor Figure 2 9 shows the 3G antenna installed Figure 2 9 3G Antenna Installed Mounting the Cisco 812 ISR This section describes the steps in mounting the Cisco 812 ISR in several configurations including on a suspended ceiling on a hard ceiling or wall and on an electrical or network box This section contains the following topics Mounting Hardware page 2 10 344395 344396...

Page 10: ...rackets which connect to the bottom of the router and ceiling grid clips which connect the bracket to a suspended ceiling The bracket that you need depends on the mounting location for the router The ceiling grid clip that you need depends on the type of suspended ceiling where you need to install the router You do not need ceiling grid clips if you are mounting the router to a hard surface ceilin...

Page 11: ... the ceiling tiles on your ceiling There are two types of ceiling grid clips Ceiling Grid Clip Recessed AIR AP T RAIL R If your ceiling tiles hang below the ceiling grid this clip provides the best fit between the router and the ceiling Ceiling Grid Clip Flush AIR AP T RAIL F If your ceiling tiles are flush with the ceiling grid this clip provides a snug fit between the router and the ceiling The ...

Page 12: ... ceiling rail However other types of ceiling rails such as channel rails and beam rails require an additional adapter clip AIR CHNL ADAPTER You need two adapter clips for each router Set screws on the clips hold them securely on the ceiling rail Figure 2 12 shows the three types of ceiling rails T rail channel and beam Figure 2 13 shows the Cisco Access Point installed with mounting bracket ceilin...

Page 13: ...etails on installing the PoE splitter Use a flat screwdriver if there is a need to remove the GE console cables To mount the Cisco 812 ISR below a standard or recessed suspended ceiling perform these steps Step 1 Decide where you want to mount the router on your suspended ceiling Step 2 Open the ceiling grid clip completely Step 3 Place the ceiling grid clip over the T rail and close it to the app...

Page 14: ...ble protruding from the hole Step 9 Optional Use the ground screw to ground the router to a suitable building ground See the Grounding the Cisco 812 ISR section on page 2 18 for general grounding instructions Step 10 Connect the Ethernet and power cables to the router Step 11 Align the router feet over the keyhole mounting slots on the mounting bracket If you created a hole for the cables make sur...

Page 15: ...ed on horizontal surfaces such as a table top or ceiling For advanced features such as voice location and router detection ceiling mounting is strongly recommended However for smaller areas such as conference rooms kiosks transportation environments or hot spot usage where data coverage is the primary concern the unit may be wall mounted using wall anchors or screws 344533 1 2 7 8 4 3 6 5 1 To PoE...

Page 16: ...rs and mount the router using no less than four fasteners Caution Do not use plastic wall anchors for ceiling installations When mounting the router on a hard ceiling use four fasteners capable of maintaining a minimum pullout force of 20 lbs 9 kg Figure 2 15 Universal Mounting Bracket Details Step 2 Use a 29 drill 0 1360 inch 3 4772 mm bit to drill a pilot hole at the mounting hole locations you ...

Page 17: ...g the Cisco 812 ISR section on page 2 18 for the general grounding instructions Step 8 Position the mounting bracket mounting holes with indents down over the pilot holes Step 9 Insert a fastener into each mounting hole and tighten Step 10 Connect the Ethernet and power cables to the router Step 11 Align the router feet with the large part of the keyhole mounting slots on the mounting plate Step 1...

Page 18: ...nt If grounding is required in your area or you wish to ground your router perform the following steps Warning Use copper conductors only Statement 1025 Warning This equipment must be grounded Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor Contact the appropriate electrical inspection authority or an electrician if you are uncerta...

Page 19: ...res for successfully installing the Cisco 819 ISR and contains the following sections Equipment Tools and Connections page 2 20 Installing the Router page 2 22 Mounting the DC Power Supply page 2 40 Note For compliance and safety information see the Regulatory Compliance and Safety Information Roadmap that ships with the router and the Regulatory Compliance and Safety Information for Cisco 800 Ser...

Page 20: ...part of the safety design of the product Do not operate the unit without the covers installed Statement 1077 Warning Do not locate the antenna near overhead power lines or other electric light or power circuits or where it can come into contact with such circuits When installing the antenna take extreme care not to come into contact with such circuits because they may cause serious injury or death...

Page 21: ... AC or DC Power supply is included based on the your order Additional Items The following items are not shipped with the router but are required for installation ESD preventive cord and wrist strap Screws for mounting the router on a wall Two number 10 wood screws round or pan head with number 10 washers or two number 10 washer head screws for mounting on a wall stud The screws must be long enough...

Page 22: ...needed as it is required to access the cable connections Clearance is not required on the backside opposite side from I O face unless DIN rail mounting is required Clearance is required to attach and mount the DIN rail bracket The same clearances apply when mounted vertically This section also describes how to attach external antennas to the routers and contains the following topics Warnings page ...

Page 23: ...ams and do not stack routers on a desktop Excessive weight on top of the router could damage the chassis Warning Do not install the router or power supplies next to a heat source of any kind including heating vents Accessing the SIM Card This section describes how to install and replace the SIM card Ensure that the router is not mounted to a wall floor or DIN rail Caution Do not touch any part of ...

Page 24: ...e Router Installing the Cisco 810 ISR Figure 2 18 Accessing the SIM Cards Step 4 To open the SIM socket cover slide the cover in the direction of the open arrow See Figure 2 19 Figure 2 19 Opening the SIM Socket Cover Step 5 Gently lift the cover on its hinges See Figure 2 20 245829 364622 ...

Page 25: ... 2 Installing the Router Installing the Cisco 810 ISR Figure 2 20 Lifting the Socket Cover Step 6 Slide the SIM card into the slot in the cover Gently push down the cover to close The SIM card will come in contact with the metal contacts in the socket See Figure 2 21 364623 ...

Page 26: ...outer Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 810 ISR Figure 2 21 Sliding the SIM Card into the Slot Step 7 To lock the cover slide it in the direction of the lock arrow See Figure 2 22 364624 ...

Page 27: ...antennas on the front panel It is difficult to install the antennas after the router is installed To attach the radio antennas to your wireless router follow these steps Step 1 Manually screw the antenna tight to the TNC connectors on the back of the router See Figure 2 23 Figure 2 23 Installing the Antenna Step 2 Orient the antennas For optimum wireless performance antennas should be generally pe...

Page 28: ...or For details in installing lightning arrestor see Cisco Aironet Lightning Arrestor AIR ACC245LA R Step 2 Rotate the knurled portion of the WiFi external antenna clockwise to screw the antenna to the RP TNC See Figure 2 24 Note WiFi antennas should be generally perpendicular to each other to achieve best coverage Figure 2 24 Cisco WiFi Antenna Assembly 2 3 1 344030 1 3G 4G Dipole External Antenna...

Page 29: ...sing a location for wall mounting the router consider cable limitations and wall structure To mount the router on a wall follow these steps Step 1 Remove the screws on the sides of the routers Step 2 Attach the standard brackets to the chassis using the three screws provided for each bracket See Figure 2 25 Figure 2 25 Attaching the Standard Brackets Step 3 Install the router to a wall stud using ...

Page 30: ...the cables so that they do not put a strain on the connectors or mounting hardware To comply with IP 41 cables should be routed down relative to the router to prevent water from travelling on the cables Installing a DIN Rail You can use either the 7 5 mm or the 15 mm thick DIN rail for the Cisco 819 ISR Secure the DIN rail to the mounting surface approximately every 7 8 inches 200 mm and use end a...

Page 31: ...de the DIN rail out while the tab is pressed down Figure 2 28 DIN Rail Tab Step 3 Turn the router sideways so that the antenna is at the top Step 4 Position the rear edge of the router directly in front of the DIN rail making sure that the DIN rail fits in the space between the latch and hook Step 5 Position the router so that the hook on the DIN rail bracket hooks onto the top edge of the DIN rai...

Page 32: ...2 32 Cisco Integrated Services Router Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 810 ISR Figure 2 29 Cisco 819 ISR Installed with the DIN Rail 282626 ...

Page 33: ...ow Profile DIN Mount If space is limited between the DIN rail and the enclosure cover the Configurable Low Profile DIN Mount can be utilized to mount the router flat against the DIN rail It can also be configured in three different ways to allow router cabling to exit from the bottom right or left Figure 2 30 Configurable Low Profile DIN Mount standard configuration 391198 ...

Page 34: ...t Screws Item 2 2 Slide the DIN Rail Latch Brackets Item 5 and DIN Rail Latch Item 6 against the spring pressure towards the edge of the tray and remove the bracket and latch assembly Be careful not to lose the springs 3 Remove the DIN Rail Latch Springs Item 4 4 Identify the desired mounting configuration and replace the latch assemblies in slots with the matching labels using the reverse order o...

Page 35: ... with the longer 6 32 x 375 Philips Pan Head screws with locking washer Cisco 48 0422 01 which are included with the kit 4 Remove the screw near the middle on the back of the router 5 Locate the L bracket that came with the mount and screw the bracket to the router with the other 6 32 x 375 Philips Pan Head screw and locking washer Cisco 48 0422 01 6 Now screw the bracket to the mount with the sho...

Page 36: ...or the terminal Step 2 Crimp the ground wire to the ring terminal using the wire crimper Step 3 If you choose to install the power switch lock perform Step 5 to Step 7 Otherwise perform Step 4 Step 6 and Step 7 Step 4 Attach the ring terminal to the chassis Use the single screw provided Tighten the screws to a torque of 8 to 10 inch pound 0 9 to 1 1 newton meter See Figure 2 33 Figure 2 33 Chassis...

Page 37: ... the power cord will not come out from the router For the complete list of Cisco 819 ISRs that support power cord retention lock see Table 1 7 This section describes how to install the power cord retention lock Step 1 Pre assemble the o ring onto the barrel of the power cord as shown in Figure 2 34 Figure 2 34 Pre assemble the O Ring onto the Barrel Step 2 Place the power cord lock onto the power ...

Page 38: ...our thumb and index fingers to squeeze ends of tabs while pulling away from the router See Figure 2 37 Figure 2 37 End of Tabs Installing the Power Switch Lock The Cisco 819 ISRs have a power switch lock as an accessory The power switch lock prevents unauthorized access to a tampered proof router for example router in a bus For the complete list of Cisco 819 ISRs that support power switch lock see...

Page 39: ...pter 2 Installing the Router Installing the Cisco 810 ISR Figure 2 38 Installing Power Switch Lock Figure 2 39 Power Switch Lock Installed 344033 1 2 3 4 5 1 Ring terminal 4 Power switch lock 2 Power switch lock washer 5 Pan head screw 3 Power switch lock standoff 344034 ...

Page 40: ...an head The screws must be long enough to penetrate and tap at least 0 75 inches 19 1 mm into the supporting wood or metal wall stud For hollow wall mounting the power supply requires the use of appropriate sized wall anchors that work with the drywall thickness the unit is to be installed in Use hollow wall anchors that support using 6 screws and use 6 pan or round head screws to secure the power...

Page 41: ...hips with the router and the Regulatory Compliance and Safety Information for Cisco 800 Series Routers Warning All wireless LAN products in the 5 2 5 3GHz band cannot be used outdoors Use the product only indoors Statement 372 Warning Read the installation instructions before connecting the system to the power source Statement 1004 Warning Only trained and qualified personnel should be allowed to ...

Page 42: ...pped with the router but are required for installation Table 2 1 Items and Their Quantities That Are Shipped with the Cisco 860 Series Cisco 880 Series and Cisco 890 Series ISRs Item Cisco 860 Series Routers Cisco 860VAE Series Routers1 1 By default no cables are shipped with Cisco 860VAE models unless requested through the dynamic configuration tool Cisco 880 Series Routers Cisco 890 Series Route...

Page 43: ... to the router hub servers and workstations or PCs Ensure that each device has a network interface card NIC for connecting to Ethernet ports If you plan to configure the software using Cisco IOS commands through the console port provide an ASCII terminal or a PC that is running terminal emulation software to connect to the console port If you plan to connect a modem provide the modem and modem cab...

Page 44: ... top of the routers otherwise overheating could occur and cause damage to the router Place router in ventilated area to avoid local air heating Caution Do not cover or obstruct the router vents located on both sides of the router otherwise overheating could occur and cause damage to the router Caution Do not place anything on top of the router that weighs more than 10 pounds 4 5 kilograms and do n...

Page 45: ... upward or downward Keep at least 1 inch 2 5 cm of clear space beside the cooling inlet and exhaust vents Tip When choosing a location for wall mounting the router consider cable limitations and wall structure To mount the router on a wall follow these steps Step 1 Determine the required distance between mounting holes on the router Figure 2 41 shows the wall mount holes located on the underside o...

Page 46: ...er Step 2 Insert the screws with anchors into the wall Leave 1 8 inch 0 32 cm between the screw head and the wall See Figure 2 42 Step 3 Hang the router on the screw without forcibly pushing towards the wall side The screw head may damage the protection wall inside Place the power adapter on a nearby horizontal surface See Figure 2 42 1 Wall mount holes 231987 1 3 673 in 8 200 in 5 961 in 1 ...

Page 47: ...und Connection The router must be connected to a reliable earth ground Install the ground wire in accordance with local electrical safety standards For NEC compliant grounding use size 14 AWG 2 mm2 or larger copper wire and a ring terminal with an inner diameter of 1 4 in 5 to 7 mm For EN IEC 60950 compliant grounding use size 18 AWG 1 mm2 or larger copper wire 1 Two number 10 wood screws mounted ...

Page 48: ...ure 2 43 For a ground lug use the two provided screws with captive locking washers For a ring terminal use one of the screws provided Tighten the screws to a torque of 8 to 10 in lb 0 9 to 1 1 N m Figure 2 43 Chassis Ground Connection Using Ring Terminal Step 4 Connect the other end of the ground wire to a known reliable earth ground point at your site After you install and properly ground the rou...

Page 49: ...2 49 Cisco Integrated Services Router Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 860 880 890 ISR Step 1 Remove the four mounting screws of the top cover 284921 ...

Page 50: ... Router Installing the Cisco 860 880 890 ISR Step 2 Install the left side FIPS cover as shown in detail A Step 3 Rotate and bring into the close position to hinge to the correct hexagon Step 4 Place the adapter plate before closing by aligning the mounting holes 284922 Detail A Adapter Plate ...

Page 51: ...de Chapter 2 Installing the Router Installing the Cisco 860 880 890 ISR Step 5 Secure the FIPS cover with two mounting screws Step 6 Install the right side FIPS cover the same way as the left side FIPS cover Step 7 View after both covers are installed 284923 284924 ...

Page 52: ...s routers have three reverse polarity threaded Neill Concelman RP TNC connectors on the back panel The antennas that are shipped with the router are dual band 2 4 GHz to 5 GHz omnidirectional dipole antennas Warning All wireless LAN products in the 5 2 5 3GHz band cannot be used outdoors Use the product only indoors Statement 372 Note Before you install the Cisco 890 series wireless router on a ta...

Page 53: ...nas tight to the RP TNC connectors on the back of the router Figure 2 44 Attaching Antennas to the Router Step 2 Orient the antennas For optimum wireless performance the antennas should be perpendicular with respect to the floor a If the router is being mounted on a desk orient the antennas straight up b If the router is being mounted on a wall orient the antennas perpendicular to the floor as sho...

Page 54: ...2 54 Cisco Integrated Services Router Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 860 880 890 ISR Figure 2 45 Antennas Oriented Vertically Up 274774 ...

Page 55: ...2 55 Cisco Integrated Services Router Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 860 880 890 ISR Figure 2 46 Antennas Oriented Vertically Down 274775 ...

Page 56: ...a rack follow these steps Step 1 Remove the screws as shown in Figure 2 47 Figure 2 47 Screw Locations Step 2 Using the screws provided attach the rack mount brackets to the Cisco 890 series ISR chassis as shown in Figure 2 48 Use two screws on each side Use a number 2 Phillips screwdriver to install the bracket screws on both sides of the chassis Caution Do not over torque the screws The recommen...

Page 57: ...in the brackets are spaced to line up with every second pair of screw holes in the rack When the correct screw holes are used the small threaded holes in the brackets line up with unused screw holes in the rack If the small holes do not line up with the rack holes you must raise or lower the brackets to the next rack hole Step 4 Place the power adapter on a nearby horizontal surface Warning To pre...

Page 58: ...GW V A K9 ISRs follow the instructions in the Installing the Cisco 860 880 and 890 Series Routers section on page 2 43 section However the instructions for connecting the 3G card in the hardware installation guide do not apply because these ISRs do not have a slot for adding a 3G card Instead a 3G modem is embedded in the router Installing Antennas For instructions on installing the antennas for t...

Page 59: ...2 59 Cisco Integrated Services Router Hardware Installation Guide Chapter 2 Installing the Router Installing the Cisco 860 880 890 ISR Figure 49 SIM Card Installation 282316 1 2 3 A B 4 A B ...

Page 60: ...e SIM 1 slot hold the SIM card with the contacts facing down as shown and gently push the card into place until it locks in Step 4 Reattach the door a Insert the door s bottom latches as shown b Insert the door s upper latch into place as shown Installing the Cisco 880G for 3 7G HSPA 3 5G HSPA ISRs To install the C881G 7 K9 C886VAG 7 K9 C887VAG 7 K9 C887VAMG 7 K9 C888EG 7 K9 C881GW 7 A K9 C881GW 7...

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