Bosch REXROTH IndraControl VEH 30.2 User Manual Download

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Project Planning Manual

Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth IndraControl

VEH 30.2

Hand-Held Terminal

R911331585

Edition 03

Summary of Contents for REXROTH IndraControl VEH 30.2

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VEH 30 2 Hand Held Terminal R911331585 Edition 03 ...

Page 2: ...xclusive property of Bosch Rexroth AG It may not be re produced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the produc...

Page 3: ...3 2 2 Requirements for Safe Use 16 3 2 3 Hazards by Improper Use 17 3 3 Instructions with Regard to Specific Dangers 18 3 3 1 Protection Against Contact with Electrical Parts and Housings 18 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 19 3 3 3 Protection Against Dangerous Movements 20 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Moun...

Page 4: ...ousing Dimensions of the IndraControl VEH 30 2 51 5 2 1 Top view VEH 30 2 51 5 2 2 Side view VEH 30 2 52 5 3 Housing and Mounting Dimensions of the IndraControl VAC 30 2 53 5 4 Dimensions of the Wall Holder for IndraControl VEH 30 2 55 6 Display and Operating Components 57 6 1 Operating Elements 57 6 1 1 General Information 57 6 1 2 Housing of the IndraControl VEH 30 2 57 6 1 3 Foil Keyboard 60 6 ...

Page 5: ...eneral Information 88 9 5 2 Operation 88 9 5 3 Further Programs 89 9 5 4 FTP Server 89 9 5 5 Web Server 90 9 5 6 Telnet Server 90 9 6 Evaluation of the Operating Element Commands 90 9 6 1 General Information 90 9 6 2 Evaluating the Operating Status in the Control 90 9 6 3 Evaluation of the Keys in the Operating System 92 9 7 System Update 92 9 7 1 General Information 92 9 7 2 Preparation 93 10 Env...

Page 6: ... 11 3 Spare Parts 99 11 3 1 Touch Pen 99 11 3 2 Connecting Cables 99 12 Service and Support 101 13 Appendix 103 13 1 Declaration of Conformity 103 Index 105 Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal IV 109 Table of Contents ...

Page 7: ... in chapter 1 2 Device Variants on page 5 Display 213 36 mm TFT 8 4 Keys Yes Touch screen Yes Enabling device 2 circuit 3 stage Stop button 2 circuit Interface Ethernet Service interface USB interface on the front Connection IndraControl VAC 30 2 with stop pushbutton jumpering Additional options Handwheel 16 stage automatic override availa ble depending on the device variant see tab 1 2 Device var...

Page 8: ...er 4 Technical Data on page 25 1 3 Housing The vibration and shock resistant housing consists of low inflammable mate rial UL 94 V2 The housing is resistant to impact water detergents alcohol and tensides oil cutting oil drilling oil grease and lubricants The robust housing was tested on free fall onto industrial floor height 1 m in terms of the environmental compatibility tests according to DIN E...

Page 9: ...f a IndraControl VEH 30 2 All clamps for fix wiring to the control are located on the rear side of the connection module in the control cabinet The VAC 30 2 connection module is suitable for hand held terminals with stop pushbutton The connection module is equipped with a fine thread screwed plug on the front side The integrated automatic stop button jumper ing allows to integrate both channels of...

Page 10: ... Voltage supply Stop circuit Enabling circuit Network Before commissioning the IndraControl VEH 30 2 the operator has to assure that the plant especially the safety devices are in a proper state Shutdown of the plant due to the connection of a IndraControl VEH 30 2 with pressed stop pushbutton NOTICE Before commissioning the IndraControl VEH 30 2 do observe that the stop pushbutton is not pressed ...

Page 11: ...letely covered and the end position is reached to ensure the optimal connection of the contacts and to achieve the specified degree of protection Verify all three positions of the enabling button from both sides for correct function during commissioning of the IndraControl VEH 30 2 and regularly during routine operation Verify the stop pushbutton for correct function in safe state of the plant of ...

Page 12: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 10 109 ...

Page 13: ...up port on page 101 This document contains all specifications required by machinery directive 2006 42 EC In terms of the machinery the present project planning manual serves as assembly instructions 2 2 Purpose of the Document This documentation describes the IndraControl VEH 30 2 Hand Held Termi nals 2 3 Target Group Preconditions This document is intended for the following persons with correspon...

Page 14: ...experi ence Knowledge about the method of operation of a PLC safety regulations the method of operation of the machine or system diagnostic configurations systematic error analysis and troubleshooting Tab 2 1 Target group prerequisites 2 4 Appropriate Use 2 4 1 Introduction Rexroth products represent state of the art developments and manufacturing They are tested prior to delivery to ensure operat...

Page 15: ... if not ex pressly stated accessories add on compo nents and other components cables con duits software and firmware is used NOTICE The IndraControl VEH 30 2 Hand Held Terminals may exclusively be used with the accessories and add on components specified in this documentation Components not named expressly mentioned must neither be mounted nor connected The same applies to cables and conduits The ...

Page 16: ... it is exposed to operating conditions that do not fulfill the ambient condi tions specified For instance operation under water in case of extreme variations of temperature or in extreme maximum temperatures is not al lowed Bosch Rexroth has not explicitly released the intended applications It is imperative that you also note the information given in the general notes on safety Bosch Rexroth AG DO...

Page 17: ...s and ca bles Installation An installation consists of several devices or systems interconnected for a defined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive elements as well...

Page 18: ...hock or even death 3 2 2 Requirements for Safe Use Read the following instructions before initial commissioning of the compo nents of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maint...

Page 19: ...espective application docu mentation The machine or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account...

Page 20: ...ic components in accordance with the connection diagram Even for brief measurements or tests operation is only allowed if the equipment grounding conductor has been permanently connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the power supply ...

Page 21: ...uter con ductor Minimum cross section equipment grounding conductor Leakage current 3 5 mA 1 equipment grounding conductor 2 equipment grounding conductors 1 5 mm2 16 AWG 10 mm2 8 AWG 2 1 5 mm2 16 AWG 2 5 mm2 14 AWG 2 2 5 mm2 14 AWG 4 mm2 12 AWG 2 4 mm2 12 AWG 6 mm2 10 AWG 2 6 mm2 10 AWG 10 mm2 8 AWG 16 mm2 6 AWG 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG 50 mm2 1 0 AWG 25 mm2 4 AWG 70 mm2 2 0 AWG 35 ...

Page 22: ...ovements will occur The extent of faulty drive movements depends upon the type of control and the state of opera tion Dangerous movements Danger to life risk of injury serious injury or property damage A risk assessment must be prepared for the installation or machine with its specific conditions in which the components of the electric drive and control system are installed As a result of the risk...

Page 23: ...drive and control system for possible malfunctions when operating such high fre quency remote control and radio equipment in its possible positions of normal use It might possibly be necessary to perform a special electro magnetic compatibility EMC test 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Oper ation and Mounting Magnetic and electromagnetic fields generated by curre...

Page 24: ...or in stallation guards shieldings or barriers or safety instructions in the ap plication documentation 3 3 6 Protection During Handling and Mounting Risk of injury by improper handling Injury by crushing shearing cutting hit ting Observe the relevant statutory regulations of accident prevention Use suitable equipment for mounting and transport Avoid jamming and crushing by appropriate measures Al...

Page 25: ...ore dismounting lines relieve pressure and empty medium Use suitable protective equipment safety goggles safety shoes safety gloves for example Immediately clean up any spilled liquids from the floor due to the risk of falling Environmental protection and disposal The agents e g fluids used to operate the product might not be environmentally friendly Dispose of agents harmful to the environment se...

Page 26: ... compliance with this safety instruction minor or moderate in jury could occur NOTICE In case of non compliance with this safety instruction property damage could occur Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 24 109 Safety Instructions for Electric Drives and Controls ...

Page 27: ...cribed external protection Fusible cut out 2 A time lag Max power consumption for maximum configuration 14 W Tab 4 1 Technical data IndraControl VEH 30 2 4 2 Front Panel Display 213 mm TFT 8 4 1024 768 and 800 600 pixels 256k colors Operation Touch and key operation with 40 keys Surface front panel Color RAL 7035 light gray Degree of protection Front panel IP 65 according to EN 60529 IEC 60529 Tab...

Page 28: ...with additional monitoring modules Can be used in safety related controls up to category 3 according to EN ISO 13849 1 B10d value B10d 100 000 Tab 4 4 Technical data enabling device 4 5 Connection Module IndraControl VAC 30 2 Connections 1 x Ethernet connection RJ 45 10 100 Base T Stop button Isolated contact Terminal connected Enabling device Voltage supply 24 V see tab 4 1 Technical da ta IndraC...

Page 29: ...ty 95 Min absolute hu midity 1 g m3 Max absolute hu midity 25 g m3 Non condensing acc to climatic class 1K2 acc to EN 60721 3 3 Air pressure Up to 2 000 m above sea level acc to EN 61131 2 Up to 3000 m above sea level acc to EN 61131 2 Up to 3000 m above sea level acc to EN 61131 2 Free fall Free fall from 1 m height in the active status hazardous impact Free fall from a height of 1 m haz ardous i...

Page 30: ...Production year 2010 week 35 Serial number basic device License and serial number of the operating system Company logo technical data serial number of the basic device Data of the enabling button Fig 4 1 Type plate IndraControl VEH 30 2 4 9 Weight IndraControl VEH 30 2 Approx 2 6 kg Tab 4 8 Weight IndraControl VEH 30 2 4 10 Used Standards Enabling device and emergency stop button The present proje...

Page 31: ...EMERGENCY STOP principles for design EN ISO 13849 1 2008 Safety of machinery safety related parts of con trol systems part 1 General principles for de sign EN 60204 1 2006 chapter 9 chapter 10 Safety of machinery electrical equipment of ma chines part 1 General requirements Tab 4 12 Examination of the conformity regarding the Directive on Machinery Examination of the conformity re garding the EMC ...

Page 32: ...MERGENCY STOP principles for design EN 60204 1 2006 chapter 9 chapter 10 Safety of machinery electrical equipment of ma chines part 1 General requirements Tab 4 16 Stop button and emergency stop pushbutton Ergonomics Standard Description EN 614 1 2006 Safety of machinery ergonomic principles for design part 1 Terminology and general princi ples EN 894 1 1997 Safety of machinery ergonomics requirem...

Page 33: ...the US market the following standards had been used furthermore UL examination for industrial control equipment Standard Description UL 508 17th edition CSA C22 2 No 14 Industrial Control Equipment NRAQ NRAQ7 Tab 4 21 UL examination for industrial control equipment 4 11 Directives 4 11 1 General Information This chapter contains further information on European Union Directives 4 11 2 European Unio...

Page 34: ...Although the Hand Held Terminal is not in the narrower sense a machine it does however perform important tasks to guarantee the safety functions of a machinery to which it is attached The Hand Held Terminal features for example the Emergency Stop safety function and an enabling device for use in special operation modes It is as a result a Safety Component in terms of the Machinery Directive MD Saf...

Page 35: ...dous materials and commodities Taking protective measures against hazards that cannot be eliminated These measures include for example Guards railings housings guards Protective devices light barrier for hazard elimination Protective control equipment enabling devices or enabling devices two hand control devices speed monitoring User information about residual hazards This last of the three option...

Page 36: ...product However the standards in con trast to the Directives are not legally binding This means that the manufac turer may also take into consideration other solutions that are not described in the standards However these solutions must attain at least the same safety level as the relevant standards and meet the requirements of the ap propriate Directives Related information Please find further in...

Page 37: ...omer can determine the SIL Safety Integrated Level or category with PL Per formance Level Enabling device Bosch Rexroth specifies a B10d value see also chapter 4 Technical Data on page 25 Further values e g SIL PL Category cannot be specified by Bosch Rexroth Explanation Bosch Rexroth solely delivers the switching element but no evaluation of the switching element The customer has to connect the e...

Page 38: ...e PL de pends on the safety category the MTTFd value and the degree of coverage of diagnosis DCavg of the corresponding safety circuit As in the preceding standard EN 954 1 the safety category describes the structure of the safety function The Performance Level PL which describes the conditional probability of failure and the defect discernability of the safety function has been added The manufact...

Page 39: ...ty category can take place with the aid of a FMEA Failure Mode and Effects Analysis In this analysis all the faults that could possibly arise are simulated either theoretically or in practice and it is demonstrated that the requirements of the category are fulfilled Application of hand held terminals in special operation modes For manual controlling of machines in special operation modes where saf...

Page 40: ...y device but is provided exclusively to cover any residual risks Instead of this and depending on the operation mode other methods should be employed as the primary safety device for example guards light barriers and two hand control devices or enabling devices When the emergency stop pushbutton is activated the entire machine or all of the machines that are switched together in a plant must be le...

Page 41: ...lying standards Temporarily pluggable hand held terminals bear the risk of being availa ble with ineffective safety device after having been disconnected from the device In this case a gray stop button would not be detected as operating element for emergency stop A disconnected hand held termi nal with red yellow button could be taken for such an operating element and the confusion could lead to a...

Page 42: ...are allowed for the enabling function i e stopping the machine with the enabling button must always be combined with switching off the power supply to the drive mechanism In order to prevent incorrect permanent activation of the enabling button by mechanical fixing devices it is recommended to limit the maximum duration of an accepted enabling This must be achieved by means of a control located do...

Page 43: ...n lines The consequence of such an impact if there is insuffi cient protection is the destruction of the electrical device Atmospheric discharges are simulated according to the international test standard IEC 61000 4 5 EN 61000 4 5 for Europe Electromagnetic com patibility EMC Part 4 5 Testing and measurement techniques Surge im munity test The relevant international product standard for control s...

Page 44: ...imulate these interferences IEC 61000 4 3 High Frequency Electromagnetic Field Immunity Test IEC 61000 4 4 Electrical Fast Transient Burst Immunity Test IEC 61000 4 6 Test of Immunity to Conducted Disturbances Induced by High Frequency Fields IEC 61000 4 8 Power Frequency Magnetic Field Immunity Test IEC 61000 4 11 Voltage Dips Short Interruptions and Voltage Varia tions Immunity Test All internat...

Page 45: ... electromagnetic fields is also to be prevented A com plete EMC shield consists of a shielded housing which protects the sensitive electronics and prevents it from transmitting interference and cable shields that shield the sensitive interface signals and prevent the device from trans mitting interference via its interfaces The cable shield connects two shielded houses Therefore the cable shield m...

Page 46: ...s to be connected to the pro tective conductor earth wire PE for safety reasons Typical line filters see fig 4 6 Line filters on page 44 consist of a current compensated choke of Y capacitors which are connected to the metal housing on one side and of X capacitors Fig 4 6 Line filters The desired filter effect is basically governed by the correct contact between the filter housing and the shielded...

Page 47: ... Gerätes Fig 4 8 Correct connection of a compact line filter outside the device When connecting line filters attention should first be paid to the frequency ranges to be filtered If frequencies in the MHz range are also to be filtered such a line filter must feature a metal housing Line filters with plastic hous ings are normally not suitable for this purpose Current compensated chokes Device manu...

Page 48: ...2 IS IS IB IB Ferrite Data line IS Interference current IB Operating current Fig 4 10 Current flow for ferrites Preventing couplings Coupling between interference sensitive signals e g analog signals and the lines that carry the interference signals e g motor lines can be reduced by laying cables separately 4 13 4 EMC MeasuresIndraControl VEH 30 2 The IndraControl VEH 30 2 is designed for industri...

Page 49: ...e shielded housing of the communi cation partner e g a PLC From this it can be deduced that the shielded connections from the cable shield to the device shields substantially contrib ute to the interference immunity of the IndraControl VEH 30 2 It is not neces sary to wire shielded connections to earth The shield connection within the IndraControl VEH 30 2 is realized via the cable shield i e via ...

Page 50: ...vice integrated in the device The certificate number is ET 11030 4 16 UL and CSA certified The devices of the IndraControl VEH 30 2 product family are certificated ac cording to UL508 Industrial Control Equipment and C22 2 no 142 M1987 CSA UL file no E210730 However there can be combinations or stages of expansions with limited or missing certification Therefore verify the certification by using t...

Page 51: ...aterials e g lubricants in machine tools which may interact with our controls and drives it cannot be completely ruled out that any reactions with the materials used by Bosch Rexroth might occur For this reason before using the respective material a compatibility test has to be carried out for new materials e g lubricants and cleaning agents and our housing or our housing materials DOK SUPPL VEH 3...

Page 52: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 50 109 ...

Page 53: ...imensions of the IndraControl VEH 30 2 5 2 1 Top view VEH 30 2 270 291 Fig 5 1 Top view IndraControl VEH 30 2 The width of the IndraControl VEH 30 2 is 270 mm and the height is 290 54 mm DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 51 109 Dimensions ...

Page 54: ...5 2 2 Side view VEH 30 2 76 134 Fig 5 2 Side view IndraControl VEH 30 2 Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 52 109 Dimensions ...

Page 55: ...nting Dimensions of the IndraControl VAC 30 2 Fig 5 3 Housing and mounting dimensions IndraControl VAC 30 2 DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 53 109 Dimensions ...

Page 56: ...169 100 154 25 36 13 Fig 5 4 Mounting depths IndraControl VAC 30 2 Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 54 109 Dimensions ...

Page 57: ... the Wall Holder for IndraControl VEH 30 2 Fig 5 5 Dimensions of the wall holder for IndraControl VEH 30 2 DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 55 109 Dimensions ...

Page 58: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 56 109 ...

Page 59: ...ion The IndraControl VEH 30 2 has an enabling device with two actuators that you can use appropriately wired and evaluated in safety circuits up to catego ry 3 EN ISO 13849 1 Fig 6 1 IndraControl VEH 30 2 with handwheel and override The concave shape of the housing at the bottom allows comfortable support against your body and thus long fatigue free working intervals are possible The right side ha...

Page 60: ...the line in an arched manner see fig 6 3 Handling of the IndraControl VEH 30 2 on page 59 Damages to the cable and failure of the de vice or some functions due to a bending radi us less than 130 mm NOTICE The minimum bending radius must not be lower than 130 mm The upper area of the housing bottom part has a receptacle for a touch pen Ergonomics During developing the housing great importance was a...

Page 61: ...th the free hand Tab 6 1 Hand held operation and enabling Putting down on a horizontal sur face If the operator does not have to activate the enabling the IndraControl VEH 30 2 can be also put down on horizontal surfaces The combined holding and depositing handle enables to put down the device easily or to work for a longer time in a sitting position The incline of the front panel facilitates the ...

Page 62: ...e the cursor keys as well as the ESC key and the OK key Operating keys for Operation Desktop The F1 and Tab keys are required to operate the IndraWorks Operation user interface Tab 6 2 Key assignment 6 1 4 Touch Screen All variants are provided with a touch screen that allows the operation of the application software via the touch sensitive surface of the display Use the touch screen to do mouse c...

Page 63: ...ing device is activated by one of the both actuators These actua tors are attached at the left and right side of the device and are mechanically coupled in a manner that it is not possible to activate them simultaneously The enabling device of the IndraControl VEH 30 2 is designed according to safety technology The enabling button must be connected to the control in a manner that the requirements ...

Page 64: ...real time protocol Handwheel Optionally the IndraControl VEH 30 2 can be ordered with a handwheel Po sition and direction of rotation are broken down into 16 bit data and are trans mitted to the control via a real time protocol The application applies the dis play of the set value The set values are reset via an operating element of the pertinent application Bosch Rexroth AG DOK SUPPL VEH 30 2 PR0...

Page 65: ...t pressed Functionality of the stop circuit jumpering Fig 7 1 Stop circuit jumpering If the IndraControl VEH 30 2 hand held terminal is not plugged in the con tacts K1 1 and K1 2 of relay K1 in the IndraControl VAC 30 2 connection module keep the stop circuits 1 and 2 of the control closed The stop circuits are active the control is ready to operate If you start to screw the 17 pin connector of th...

Page 66: ...ts ST 1 1 ST 1 2 K1 2 K1 1 Relay contacts Active Active Active Inactive Inactive Inactive Fitting of the connection cable Screwing in of the 17 pin connection plug Contacting of the advancing pins Conacting of the voltage supply Operating status Stop button active t Relay switched Stop button circuit connected Fig 7 2 Time course when connecting the IndraControl VEH 30 2 stop circuit 7 1 3 Pin Ass...

Page 67: ...the voltage supply for the connection module X1 1 pin1 X1 2 pin1 must be monitored If the voltage fails the stop pushbutton at the device is inoperative The IndraControl VAC 30 2 connection module including automatic stop pushbutton jumpering is supplied with voltage via X1 1 pin1 or X1 2 pin1 The connected hand held terminal is supplied with voltage via X1 1 pin3 or X1 2 pin3 To make the hand hel...

Page 68: ...utton necessary and permissible Adequate category and performance level for the relevant application The danger zone must be seen by the operator positioned in the ope rating zone The device may be operated only in proper condition in adherence to the project planning manual The operator must have the required qualifications and know the specifi cations given in the appropriate use according to th...

Page 69: ... protected by a 2 A time lag fusible cut out Danger without protective separation DANGER The DC 24 V input voltage must comply with the requirements of the Protective separation Plug and unplug the connector only if there is no voltage Fig 7 5 Safety transformer according to EN 60742 Interfering AC voltage components such as the ones resulting from an uncon trolled three phase bridge circuit witho...

Page 70: ...C 24 V voltage Fig 7 7 Wiring the DC 24 V power connection to the hand held terminal Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 68 109 Pin Assignments of the IndraControl VEH 30 2 ...

Page 71: ...must be protected with a 2 A fusible cut out 7 1 6 X2 2 Enabling Button Pin Assignment Pin Signal name X2 2 pin1 Enabling device 1 IN X2 2 pin2 Enabling device 1 OUT X2 2 pin3 Enabling device 2 IN X2 2 pin4 Enabling device 2 OUT Tab 7 4 Pin assignment of the enabling button X2 2 Risk of injury due to malfunction of the ena bling button DANGER The circuit of the enabling device might be operated wi...

Page 72: ...a b T 1 3 S1 1 S1 2 S2 1 S2 2 T 1 3 S1 1 S1 2 S2 1 S2 2 Direction b Direction a Fig 7 8 Circuit diagram of the enabling button Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 70 109 Pin Assignments of the IndraControl VEH 30 2 ...

Page 73: ...valuation for the enabling de vice It is required that short circuits and or cross circuits on the safety rela ted signal paths are safely detected by evaluation devices The following pages contain examples how to realize different control catego ries by means of the IndraControl VEH 30 2 If the requirements of the corre sponding control categories are observed further wiring options can be real i...

Page 74: ...continues to work A further error might cause a dangerous situation Therefore you have to test the inde pendent function of each individual circuit regularly e g during each com missioning Category 2 EN 954 1 If the 2 circuit enabling device is wired in the IndraControl VEH 30 2 accord ing to category 1 and is completed by an automatic not necessarily safety relevant test category 2 can be achieve...

Page 75: ...erefore safety function and diagnostics have to be tested regularly e g during each commissioning Category 3 4 EN 954 1 If the IndraControl VEH 30 2 shall be used in control category 3 or 4 the IndraControl VEH 30 2 has to be wired with an appropriate monitoring mod ule also recognizing short circuits and cross circuits in the line For this the safety relay combinations SCR4 W22 3 5 D part no 607 ...

Page 76: ...nabling devices al ways feature 2 circuits To meet the safety category 3 PL d in accordance with EN ISO 13849 1 the enabling button must be realized with 2 circuits and these circuits have to be monitored on short circuits The safety category 3 PL d means that 1 failure must not lead to the loss of the safety function and whenever possible the single failure is detected The connection example in C...

Page 77: ...ted to a stop of category 0 or 1 i e the energy has to be switched off For calculating the PL for the enabling safety function the PL and B10d val ues of all involved components have to be included For details on the deter mination of the PL for the whole safety function please refer to EN ISO 13849 1 chapter 6 3 and and appendix H and I Connection example with PILZ PN0Z s6 1 monitoring device DOK...

Page 78: ...anual for the PNOZ s6 1 device For calculating the whole safety function ena bling the monitoring device and all subsequent components have to be taken into consideration Fig 7 13 Connection example with PILZ PNOZ s6 1 monitoring device Functional procedure Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 76 109 Pin Assignments of the IndraControl VEH ...

Page 79: ...oid that one single error makes the safety function inoperative A single error will be recognized at the next cycle at the latest detecting that re enabling is no longer possible The monitoring device switches to the ERROR state if an short circuit or cross circuit occurs The device has to be switched off OFF and after the error elimination the de vice has to be switched on again ON 7 1 7 X3 Ether...

Page 80: ...connection module after every restart These settings can be adjusted in the Rexroth Settings see chapter 9 Software on page 83 These settings are saved in the IndraControl VAC 30 2 connection module If the data is successfully retrieved during switching on the IndraControl VAC 30 2 this configuration always takes priority If no configu ration data is found in the IndraControl VAC 30 2 the IndraCon...

Page 81: ...means of a risk as sessment The enabling device must not be used as only component for initiating dangerous states For initiating dangerous states a second intentional start command is necessary button on the hand held terminal Only the person who operates the enabling device is allowed to work in the dangerous area For further information regarding the enabling device do observe also chapter 4 4 ...

Page 82: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 80 109 ...

Page 83: ...h Service see chapter 12 Service and Support on page 101 8 3 Maintenance of the IndraControl VEH 30 2 The IndraControl VEH 30 2 is designed for the use in the industrial environ ment No special appearance care is required for the IndraControl VEH 30 2 We recommend to keep the device away from humidity oils and emulsions If from the ergonomic point of view a particular degree of fouling is achieved...

Page 84: ... left button retry Internal me chanics dam aged Otherwise use a new device Enabling only possible on the right side OK Defective OK XOR operation the pushbutton gets stuck Relieve the right button re try Internal me chanics dam aged Otherwise use a new device Connector can not be plugged in Wrong connec tor orientation Turn correctly Wrong cable coupling Use an ade quate cable Plug pins dam aged R...

Page 85: ...can cause sys tem errors 9 2 First Commissioning For the IndraControl VEH 30 2 default values are set and the touch screen is precalibrated ex works If the IndraControl VEH 30 2 is screwed on the the VAC connection module the operating system starts with the configurations for network and application stored in the connection module If a system up date has been executed the application to calibrate...

Page 86: ...touch screen can be tested by free hand draw ings Use the OK button to confirm successful calibration Fig 9 2 TouchCal calibration tool 9 4 Rexroth Settings 9 4 1 General Information Use the Rexroth Settings tool to set the basic network and application set tings of the hand held terminal Start the tool via the Rexroth Settings desk top icon or via the start menu Start Program Files Accessories Re...

Page 87: ...dapter of the IndraControl VEH 30 2 is configured Fig 9 3 Rexroth Settings Ethernet Adapter Obtain an IP address via DHCP Automatic assignment of the network parameters via DHCP Specify an IP address Manual configuration of the network parameters IP address Manual input of the device s IP address Subnet Mask Manual input of the Subnet Mask Gateway Manual input of the Gateway DNS Manual input of th...

Page 88: ...tudio Autostart of the StorageCard Rexroth Winstudio start up cmd file This file can be modified to adapt the start behavior If WinStudio has been selected the OPC server is registered and the cor responding information is entered in the OPCServer ini VisiWin Autostart of the StorageCard Rexroth VisiWin startup cmd file This file can be modified to adapt the start behavior User Start Autostart of ...

Page 89: ...splay of the IndraControl devices runtime Screen resolution Display of the display resolution User RAM size Display of the RAM memory available for the user Setting data Display of the memory location of the device settings stored internally For IndraControl VEP devices stored in VAC socket device For IndraControl VEH 30 2 devices con nected via the IndraControl VAC 30 2 connection module DOK SUPP...

Page 90: ...he mouse button applies only for the following click on the touch screen Risk of destroying the touch screen or the front panel by using inappropriate items NOTICE Operate the touch screen only with your finger or with a special touch pen parts number 1070923266 Text input via virtual keyboard To enter texts a virtual keyboard is available The virtual keyboard can be operated via the touch screen ...

Page 91: ...plorer Program to display the file structure and to create and delete files Further desktop icons My Computer Displays data structure and files on the IndraControl VEH 30 2 Recycle Bin Recycle bin My Documents Opens the folder My Documents 9 5 4 FTP Server The FTP server is disabled as default and is configured automatically when the IndraWorks Operation desktop is used If a FTP server should be r...

Page 92: ...operating status of the following elements is transmitted directly into the control by a real time protocol via Ethernet communication M keys Jog keys Enabling device Additional operating elements In the control the status of the operating elements can be evaluated by means of a function block The bit assignment within the function block to the operating elements is specified and the assignment ca...

Page 93: ...ta 2 0 4 2 Jog key 20 Data 2 0 3 3 Jog key 21 Data 2 0 2 3 Jog key 22 Data 2 0 1 4 Jog key 23 Data 2 0 0 4 Jog key 24 Data 3 7 5 Jog key 25 Data 3 0 6 5 Jog key 26 Data 3 0 5 6 Jog key 27 Data 3 0 4 6 Jog key 28 Data 3 0 3 1 0 Device identification 1 29 Data 3 0 2 0 1 Device identification 0 30 Data 3 0 1 Enable Enable Enabling button 31 Data 3 0 0 Panic Panic Enabling button 32 Data 4 7 33 Data 4...

Page 94: ...heel 59 Data 7 0 4 HW 4 HW 4 Handwheel 60 Data 7 0 3 HW 3 HW 3 Handwheel 61 Data 7 0 2 HW 2 HW 2 Handwheel 62 Data 7 0 1 HW 1 HW 1 Handwheel 63 Data 7 0 0 HW 0 HW 0 Handwheel Tab 9 4 Bit assignment in the function block 9 6 3 Evaluation of the Keys in the Operating System If one of the M key foil keys is activated additionally to the signaling of the keystroke in the control function block a keyst...

Page 95: ...E Back up all data filed on the device Connect a keyboard and the boot medium to the front panel of the IndraControl VEH 30 2 via the USB service interface using a USB hub Restart the IndraControl VEH 30 2 while pressing the F11 key The boot menu is displayed The boot medium USB flash drive has to be selected via the boot menu A console based Windows PE operating system and a ready made script sta...

Page 96: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 94 109 ...

Page 97: ... free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries a...

Page 98: ...of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 96 109 Environmental Protection and Disposal ...

Page 99: ...he VAC 30 2 connec tion module are available according to the following type designation codes 11 1 2 Type Designation Code for IndraControl VEH 30 2 Fig 11 1 Type designation code for IndraControl VEH 30 2 DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 97 109 Ordering Information ...

Page 100: ...Description VAS01 1 001 NNN NN R911170076 Wall holder for IndraControl VEH 30 2 Hand Held Terminal Tab 11 2 Parts number of wall holder for IndraControl VEH 30 2 11 2 3 Boot Medium The order data for the boot medium USB flash drive for the IndraControl VEH 30 2 IndraControl VEH 30 2 is still in preparation Contact your local contact person or the Bosch Rexroth Service for ordering the boot medium ...

Page 101: ...1 004 008 CP R911171951 Connecting cable for IndraControl VEH 30 2 17 pin stop button 8 m VAS05 1 004 0M5 CP R911171952 Connecting cable for IndraControl VEH 30 2 17 pin stop button 0 5 m RKS0011 16 0 R911171696 Extension cable 16 m for VAS05 1 004 0M5 CP stop button Tab 11 4 Parts number for connecting cables for IndraControl VEH 30 2 DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Han...

Page 102: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 100 109 ...

Page 103: ...ation on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of malfunctio...

Page 104: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 102 109 ...

Page 105: ...13 Appendix 13 1 Declaration of Conformity Fig 13 1 Declaration of conformity DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 103 109 Appendix ...

Page 106: ...Fig 13 2 Translation of the original Declaration of Conformity Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 104 109 Appendix ...

Page 107: ...ntrol VEH 30 2 55 Directive on Machinery Examination of conformity 29 Directives 31 Display and operating components 57 Disposal 95 Drive system 15 E EC declaration of conformity 48 Electric drive system 15 Electrical safety and fire protection Standards 31 Electromagnetic compatibility EMC 40 Electromagnetic environment 41 Electrostatic discharges 41 EMC Directive Examination of conformity 29 EMC...

Page 108: ...ion 78 Pin assignments of the IndraControl VEH 30 2 63 PL 35 Production processes 95 Protective extra low voltage 19 Purpose of the document 11 R Recycling 95 Relative humidity 27 Return of products 95 Rexroth Settings 84 Risk assessment 32 S Safety instructions for electric drives and controls 15 Safety Integrity Level 35 Safety of machinery 32 Safety operating elements 61 Service life of the dis...

Page 109: ... 30 2 26 Virtual keyboard Text input 88 W Wall holder 98 Web server 90 Weight 28 Windows XP Embedded 88 Wiring the power connection 68 X X1 DC 24 V voltage supply 66 X1 X2 Pin assignment VAC 30 2 64 X2 1 Pin assignment stop pushbutton 69 X2 2 Pin assignment enabling button 69 X3 Ethernet interface on VAC 30 77 DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexr...

Page 110: ...Bosch Rexroth AG DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal 108 109 ...

Page 111: ...Notes DOK SUPPL VEH 30 2 PR03 EN P Rexroth IndraControl VEH 30 2 Hand Held Terminal Bosch Rexroth AG 109 109 ...

Page 112: ...PPL VEH 30 2 PR03 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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