Bosch Rexroth IndraControl VAC 01 User Manual Download

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IndraControl

VAC 01

Y-Repeater

Operating Instructions
R911336973

Edition 04

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Summary of Contents for Rexroth IndraControl VAC 01

Page 1: ...IndraControl VAC 01 Y Repeater Operating Instructions R911336973 Edition 04 ...

Page 2: ...ghts reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial prop erty rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of thi...

Page 3: ...signal alert symbol on the device 10 4 Intended use 11 5 Accessories 13 5 1 External 24 V power supply unit 13 5 2 Uninterruptible power supply 13 5 3 Connecting cables for the CDI interface 13 6 Ambient conditions 15 7 Standards 17 7 1 CE marking 17 7 1 1 Declaration of conformity 17 7 2 UL CSA certified 18 8 Technical data 19 8 1 24 V input 19 8 2 Digital 24 V inputs SEL and ESM 19 9 Interfaces ...

Page 4: ...0 7 Overall connection scheme 30 11 Commissioning 33 12 Device description 35 12 1 Function of the digital inputs 35 12 2 Switching times of the Y repeater 36 12 2 1 Switching times without devices at the USB ports 36 12 2 2 Switching times with devices to the USB ports 37 12 3 Display elements 37 12 4 Operating and error display 37 13 Error causes and troubleshooting 39 14 Maintenance 41 14 1 Reg...

Page 5: ... Dismount Dispose Fig 1 1 Assigning the present documentation to the target groups product phases and activities of the target group 1 2 Purpose This document instructs the technical staff of the machine manufacturer on how to perform the mechanical and electrical installation safely and on how to commission the device Required qualifications Individual who is able to assess the tasks assigned and...

Page 6: ...a graphics card type for the IBM PS 2 series PC launched by IBM in 1990 In contrast to the preceding standard VGA XGA did not become an industrial stand ard in the PC area SVGA Super Video Graphics Array Names 1 In general graphics cards whose performance exceed the VGA standard 2 Specific computer standard VESA 1 2 which is downward compatible to VGA which defines specific combinations of screen ...

Page 7: ...eedback Customer requests comments or suggestions for improvement are of great importance to us Please email your feedback on the documentations to Feedback Documentation boschrexroth de Directly insert comments in the electronic PDF document and send the PDF file to Bosch Rexroth DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 5 53 IndraControlVAC 01 Y Repeater About this documentation ...

Page 8: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 6 53 IndraControlVAC 01 Y Repeater ...

Page 9: ...ectric Drives and Controls GmbH D 64711 Erbach SN 004012652 7261 IND CONT EQ 17YB XXXXXXXXXXXXXXXXX I C B H T V FD 05W01 1 2 3 4 8 9 5 10 6 12 11 13 14 15 16 1 Logotype 2 Division or plant number 3 Type code type designation code 4 Parts number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 Version number 11 CE marking 12 Underwriters Laborato...

Page 10: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 8 53 IndraControlVAC 01 Y Repeater ...

Page 11: ...l according to ANSI Z535 6 2006 The signal word draws attention to the safety instruction and indicates the risk potential The safety alert symbol triangular safety reflector with exclamation marks preceding the signal words Danger Warning Caution indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non co...

Page 12: ...l alert symbol on the device krax If this symbol is on your device you have to observe the documentation on the device The respective documenta tion informs on the type of hazard as well as the steps re quired to avoid this hazard Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 10 53 IndraControlVAC 01 Y Repeater Using safety instructions ...

Page 13: ...ust neither be attached nor con nected The same applies to cables and lines Operation must only be carried out with the hardware component configura tions and combinations that are expressly specified The Y repeater can be used for the following IndraControl V device Control cabinet PC Rexroth IndraControl VSB 40 3 The Y repeater may only be operated under the mounting and installation conditions ...

Page 14: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 12 53 IndraControlVAC 01 Y Repeater ...

Page 15: ...4 Length 0 5 m RKB0008 001 0 R911171485 Length 1 m RKB0008 002 5 R911170151 Length 2 5 m RKB0008 005 0 R911170152 Length 5 m RKB0008 007 5 R911172971 Length 7 5 m RKB0008 010 0 R911170153 Length 10 m RKB0008 015 0 R911171183 Length 15 m RKB0008 020 0 R911171184 Length 20 m RKB0008 025 0 R911170154 Length 25 m RKB0008 030 0 R911171381 Length 30 m RKB0008 035 0 R911171369 Length 35 m RKB0008 040 0 R...

Page 16: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 14 53 IndraControlVAC 01 Y Repeater ...

Page 17: ...3 000 m above sea level acc to EN 61131 2 Up to 3 000 m above sea level acc to EN 61131 2 Mechanical strength Maximum vibration Frequency range 10 Hz to 150 Hz Excursion 0 75 mm at 10 Hz to 57 Hz Acceleration 1 g at 57 Hz to 150 Hz Test duration per axis 10 frequency cycles Frequency through put speed 1 octave min Acc to EN 60068 2 6 test Fc Max shock 15 g acc to EN 60 068 2 27 no dis turbance of ...

Page 18: ...metal vapors and other electrically conductive contami nants in high concentrations The ambient air must be free of dust Housing and installation compartments must at least comply with de gree of protection IP 54 according to DIN EN 60529 Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 16 53 IndraControlVAC 01 Y Repeater Ambient conditions ...

Page 19: ... com ply with the requirements and the target of the following EU directive and with the following harmonized European standards EMC directive 2004 108 EC The electronic products described in the present operating instructions are in tended for use in industrial environments and comply with the following re quirements Standard Title Edition DIN EN 61000 6 4 VDE 0839 6 4 Electromagnetic compatibili...

Page 20: ...with a limited or missing certification Thus verify the registration according to the UL marking on the device Loss of UL CSA conformity due to modifications at the device UL and CSA marking applies only to the device upon delivery Af ter modifying the device verify the UL and the CSA conformity Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 18 53 IndraControlVAC 01 Y Repeater Standards ...

Page 21: ...22 V 5 Switch off threshold 19 V 5 Max power consumption 4 W Reverse voltage protection Yes Tab 8 2 Characteristic values of the 24 V input 8 2 Digital 24 V inputs SEL and ESM Reverse voltage protection Yes Input voltage Nominal value at 0 Nominal value at 1 3 V to 15 V 18 V to 30 V Input current Nominal value at 0 Nominal value at 1 2 5 mA 2 8 mA to 6 mA Cable length unshielded 100 m Short circui...

Page 22: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 20 53 IndraControlVAC 01 Y Repeater ...

Page 23: ...d operator display XSER2 XVID2 Functional earth Fig 9 1 Connector panel of the Y repeater Labeling at the housing Connection type Connector type inte grated Mating connector or cable from outside X1S1 24 V voltage supply 1 digital 24 V input Phönix connector strip 4 pin MC1 5 4 G 3 5THT Phönix socket strip 4 pin FK MCP 1 5 4 ST 3 5 X1S21 24 V voltage supply 2 digital 24 V inputs Phönix connector s...

Page 24: ...put Tab 9 2 Pin assignment X1S1 Switching input SEL Active operator display 0 no 24 V available Operator display 1 is active XVID1 XSER1 1 24 V available Operator display 2 is active XVID2 XSER2 Tab 9 3 Selecting the active operator display 9 1 2 VAC 01 1S YD1 TCES Connection terminal X1S2 Pin Labeling Function 1 24 24 V supply voltage 2 24 0 V supply voltage 3 ESM SEL 0 V for switching and ESM 4 ...

Page 25: ...tor display is passive The power LED is permanently on at the active operator display 9 2 CDI interface The Y repeater is connected to the control cabinet PC and to two operator displays via the CDI interfaces XSER XVID XSER1 XVID1 XSER2 XVID2 Connection Function XSER XVID CDI interface to the control cabinet PC XSER1 XVID1 CDI interface to operator display no 1 XSER2 XVID2 CDI interface to operat...

Page 26: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 24 53 IndraControlVAC 01 Y Repeater ...

Page 27: ...nnecting cables in loops Provide cables with strain relief Keep as much distance as possible to noise sources when installing the Y repeater Keep at least a distance of 10 cm to high interference cables e g motor cables when routing the CDI cables Avoid parallel cable routing 10 2 Housing dimensions The Y repeater has the following dimensions Fig 10 1 Dimensions of the Y repeater rear panel DOK SU...

Page 28: ...XSER2 and XVID2 are on If 0 V are applied at the SEL input the operation at the operator display no 1 is enabled The LEDs at XSER1 and XVID1 are on If 24 V are applied at the ESM input the Energy Save Mode is enabled at the inactive operating display only Y Repeater VAC01 1S YD1 TCES Fig 10 3 Connections of the Y repeater 10 4 Mounting 1 Mounting the Y repeater to the rear panel The distances of t...

Page 29: ... length of 9 mm 2 Loosen the spring by pressing it using the screwdriver 3 Put the line into the terminal point 4 Fix the line by removing the screwdriver 1 1 i g i t a l I n p 1 2 Fig 10 4 Connecting the lines at X1S1 or X1S2 Bosch Rexroth recommends a 0 4 mm x 2 5 mm x 80 mm screw driver 10 6 2 Line lengths and cross sections Connection Cable length Conductor cross sections 24 V 24 V 30 m max 1 ...

Page 30: ... SEL A PLC usually controls this input Wire the respective PLC output with input SEL on the Y repeater Digital input ESM A PLC usually controls this input Wire the respective PLC output with input ESM on the Y repeater This input is only available for the Y repeater VAC01 1S YD1 TCES 10 6 5 Connecting the CDI interface of the Y repeater to the control cabinet PC and the operator display Cable leng...

Page 31: ...to the operator display is limited Also refer to the chapter S1 DIP switch in the operating instructions of the relevant operator display Control cabinet PC Y repeater Operator display no 2 Operator display no 1 Total cable length 100 m max SXGA 60 m max XGA 70 m max SVGA 80 m max SXGA 60 m max XGA 70 m max SVGA 80 m max Fig 10 5 Maximum cable length between the operator display and the control ca...

Page 32: ...ntrol cabinet PC has to be selected with a 24 V signal The cir cuitry is shown in the following figure Control cabinet PC SEL1 Y repeater 1 Y repeater 2 Y repeater 3 Operator display no 1 Operator display no 2 Operator display no 3 Operator display no 4 SEL2 SEL2 1 2 1 2 1 2 Fig 10 6 Connection of the Y repeater with four operator displays SEL1 SEL2 Operator display selected 0 V 0 V Operator displ...

Page 33: ...XSER1 XVID1 XSER XVID XSER XVID Operator display no 1 XSER XVID Operator display no 2 24 V Energy Save Mode input 24 V Power supply Fig 10 8 Connecting the Y repeater VAC01 1S YD1 TCES DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 31 53 IndraControlVAC 01 Y Repeater Mounting demounting and electric installation ...

Page 34: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 32 53 IndraControlVAC 01 Y Repeater ...

Page 35: ...11 Commissioning The product can be used directly no configuration is required DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 33 53 IndraControlVAC 01 Y Repeater Commissioning ...

Page 36: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 34 53 IndraControlVAC 01 Y Repeater ...

Page 37: ... via the interfaces XSER1 XVID1 and XSER2 XVID2 The ESM input is only available at the VAC 01 1S YD1 TCES var iant 12 1 Function of the digital inputs ESM Digital input is not controlled The image signals are displayed at the passive operator display Digital input controlled The passive operator display is in the Energy Save Mode The image signals are not displayed at the passive operator display ...

Page 38: ...ether USB devices are connected to XUSBx connections and on the used USB mode To achieve faster values in the standard USB mode all connected operator displays have to be operated in the standard USB mode The standard USB mode can be used up to a cable length of 30 meters The DIP switch on the rear panel of the operator display has to be set correspondingly Labeling at the housing Switch type Func...

Page 39: ...ated for three seconds The key operation and touch operation of the deselected operator display is disabled immediately 12 3 Display elements There are five LEDs on the Y repeater see fig 9 1 Connector panel of the Y repeater on page 21 The LEDs indicate the current operating state LED Meaning Vin Display of the 24 V voltage supply XVID1 XSER1 Operating state operator display 1 XSER2 XVID2 Operati...

Page 40: ...Ds are flashing Operation at operator display 2 is enabled LEDs are off Operator display 2 is passive Tab 12 7 Description of the LED states Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 38 53 IndraControlVAC 01 Y Repeater Device description ...

Page 41: ... tive operator display Check whether all cables are plugged on at the CDI interfaces control cabinet PC oper ator display and Y repeater Check for the plugs X1S1 or X1S2 at the in put SEL Check for the plug X1S2 at the input ESM The active operator display can not be operated No image is displayed and the Vin LED is on at the control cabinet PC XSER cable and XVID cable to the Y re peater are inte...

Page 42: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 40 53 IndraControlVAC 01 Y Repeater ...

Page 43: ...rther information in the event of repair please contact the Bosch Rexroth Service 14 1 Regular maintenance tasks The Y repeater is maintenance free Check all plug and terminal connections of the components for proper tightness and possible damage at least once a year Check that no cables are broken or pinched Replace damaged parts immediately DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 41 53 Indra...

Page 44: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 42 53 IndraControlVAC 01 Y Repeater ...

Page 45: ... A C 0 1 1 S Y N N N N Product VAC VAC Line 01 01 Design 1 1 Mounting style Standard S Function mode Y Repeater Y Control panel interface CDI D1 Gigastar G4 Other design Standard input cable length NNNN Extended input cable length EXTN 1 Extended functionality TCES 2 D 1 1 EXTN is only available with the operator panel interface G4 2 TCES is only available with the operator panel interface D1 Fig ...

Page 46: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 44 53 IndraControlVAC 01 Y Repeater ...

Page 47: ... products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 D 97816 Lohr am Main Germany 16 2 Packaging The packaging materials consist of cardboard plastic material wood or ex panded polystyrene EPS The packaging materials can be recycled without any problem For ecological reasons please refrain from returning the empty packages t...

Page 48: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 46 53 IndraControlVAC 01 Y Repeater ...

Page 49: ...roth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed...

Page 50: ...Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 48 53 IndraControlVAC 01 Y Repeater ...

Page 51: ...causes 39 ESM 19 28 35 External 24 V power supply unit 13 F Feedback 5 Four displays at the Y repeater 30 Function of the digital inputs 35 H Hazard warnings 9 Helpdesk 47 Hotline 47 Housing dimensions 25 Humidity 15 I Input voltages 19 Installation notes 25 Installation electric 27 Intended use 11 Interfaces 21 24 V voltage supply 22 CDI interface 23 Digital 24 V inputs 22 L LEDs 37 Line cross se...

Page 52: ...SEL and ESM 19 Weight 19 Temperature gradient 15 Terms 4 Terms and abbreviations 4 Two displays on the Y repeater 29 Type code 43 Type plate 7 U UL CSA certified 18 Uninterruptible power supply 13 Use intended 11 V Vibration 15 W Warnings 9 Weight 19 X X1S1 assignment 22 X1S2 assignment 22 Y Y repeater Connect four operator displays 30 Connecting two operator displays 29 LEDs 37 Pin assignment 26 ...

Page 53: ...Notes DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 51 53 IndraControlVAC 01 Y Repeater ...

Page 54: ...Notes Bosch Rexroth AG DOK SUPPL VAC 01 IT04 EN P 52 53 IndraControlVAC 01 Y Repeater ...

Page 55: ...Notes DOK SUPPL VAC 01 IT04 EN P Bosch Rexroth AG 53 53 IndraControlVAC 01 Y Repeater ...

Page 56: ...Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911336973 R911336973 DOK SUPPL VAC 01 IT04 EN P ...

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