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Bosch 23-15-2055, Manual

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MY23P01 - 22_1.0_21.10.2022

23-15-2055, 23-15-2056, 23-15-2096, 23-15-2158, 23-15-2160, 23-15-2182, 23-15-2184

Ancura E7R HS11 NL, Piazza E7F NL, Piazza E7F NL, Ravenna EVO 7F NL, Ravenna EVO 7F NL, 

Orticello E Unisex, Swing E8R Disc 20"

Translation of original operating instructions for 

PEGASUS pedelecs with BOSCH Purion on-board 

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IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE TO CONSULT AT A LATER DATE

Summary of Contents for 23-15-2055

Page 1: ... original operating instructions for PEGASUS pedelecs with BOSCH Purion on board W ALK W ALK W ALK W AL W W W W W W A A LK K K K K W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W A A W W W A W W W W W W W W W W W A W W A A A A A A A A A A A A A A A A A A L L L L L L L A A A A A A L L L L L L L LK K K K K K K K K K K K K K K K K K K K K K K K K K K K K IMPORTANT READ CAREFULLY BEFORE US...

Page 2: ...es 17 2 3 Requirements for the rider 17 2 4 Vulnerable groups 17 2 5 Personal protective equipment 18 2 6 Safety guards 18 2 7 Safety markings and safety instructions 18 2 8 What to do in an emergency 19 2 8 1 Dangerous situation in road traffic 19 2 8 2 Leaked brake fluid 19 2 8 3 Battery vapour emission 20 2 8 4 Battery fire 20 2 9 Data privacy information 21 3 Description 3 1 Proper use 22 3 1 ...

Page 3: ...4 3 5 On board computer 55 3 5 1 Display 55 3 5 1 1 Indicator unit km h or mph 55 3 5 1 2 Tachometer screen 55 3 5 1 3 Information display 56 3 5 1 4 Level of assistance 56 3 5 1 5 Riding light symbol 56 3 5 1 6 Maintenance indicator 56 3 5 1 7 Battery level indicator on board computer 56 3 5 2 System message 56 3 5 3 Gear shift 57 3 5 3 1 SHIMANO SL T6000 derailleur gears 57 3 5 3 2 SHIMANO hub g...

Page 4: ... Pedelec 84 4 4 2 On board computer display and charger 84 4 4 3 Rechargeable battery 84 4 4 3 1 Storage mode 84 4 4 4 Break in operation 85 4 4 4 1 Preparing a break in operation 85 4 4 4 2 Carrying out a break in operation 85 5 Assembly 5 1 Unpacking 86 5 2 Required tools 86 5 3 Commissioning 87 5 3 1 Checking the battery 87 5 3 2 Preparing the battery 88 5 3 2 1 Retrofitting the PowerTube adapt...

Page 5: ...sure 112 6 5 6 Brake 114 6 5 6 1 Replacing brakes 114 6 5 6 2 Retracting the brake linings 114 6 5 6 3 Change handbrake position 114 6 5 6 4 Change handbrake inclination angle 115 6 5 6 5 Determining the grip distance 115 6 5 6 6 Setting the grip distance for a MAGURA handbrake disc brake 116 6 5 6 7 Grip distance on Magura HS11 handbrake 117 6 5 6 8 Grip distance on SHIMANO ST EF41 handbrake 118 ...

Page 6: ...ng the frame battery 137 6 17 2 Pannier rack battery 137 6 17 2 1 Removing the pannier rack battery 137 6 17 2 2 Inserting the pannier rack battery 137 6 17 3 Integrated battery 138 6 17 3 1 Removing the integrated battery 138 6 17 3 2 Inserting the integrated battery 138 6 17 4 Charging the battery 139 6 17 5 Charging the dual battery 139 6 17 5 1 Charging process when two batteries are used 139 ...

Page 7: ...e riding light 156 7 1 14 Checking the brake 156 7 2 After each ride 157 7 2 1 Cleaning the riding light and reflectors 157 7 2 2 Cleaning the suspension fork 157 7 2 3 Maintaining the suspension fork 157 7 2 4 Cleaning the pedals 157 7 2 5 Cleaning the brake 157 7 2 6 Cleaning the suspension seat post 157 7 2 7 Cleaning the rear frame damper 157 7 3 Basic cleaning 158 7 3 1 Clean on board compute...

Page 8: ... 166 7 4 17 Maintaining the battery 166 7 4 18 Maintaining the brake 166 7 4 18 1 Maintaining the handbrake 166 7 4 19 Lubricating the Eightpins seat post tube 166 7 5 Inspection 167 7 5 1 Checking the wheel 167 7 5 1 1 Checking tyre pressure 167 7 5 1 2 Checking the tyres 169 7 5 1 3 Checking the rims 170 7 5 1 4 Checking the nipple holes 170 7 5 1 5 Checking the nipple well 170 7 5 1 6 Checking ...

Page 9: ...r rack 196 8 5 3 Inspecting and maintaining the rear frame damper 196 8 5 4 Inspecting the gear hub 197 8 5 4 1 Adjusting the hub with cone bearing 197 8 5 5 Inspecting the stem 197 8 5 6 Inspect and grease steering headset 197 8 5 7 Inspecting the axle with quick release 198 8 5 8 Inspecting the fork 199 8 5 8 1 Inspecting the carbon suspension fork 199 8 5 8 2 Inspecting the suspension fork 199 ...

Page 10: ...Removing paint damage on frame 226 9 4 2 2 Removing damage from impact on the carbon frame 226 9 4 3 Repairing the suspension fork 226 9 4 3 1 Removing paint damage on the fork 226 9 4 3 2 Removing damage from impact on the carbon frame 226 9 4 3 3 Repairing the seat post 226 9 4 3 4 Repairing damage from impact on the carbon seat post 226 9 4 4 Replacing the riding light 227 9 4 5 Adjusting the h...

Page 11: ...ion or reproduction of these operating instructions and utilisation or communication of their content is prohibited unless expressly approved Anyone who does not comply with these restrictions is liable for compensation All rights reserved in the event that a patent utility model or industrial design is registered Subject to internal changes The information contained in these operating instruction...

Page 12: ...nal operating instructions 1 4 For your information Different markings are used in the operating instructions to make them easier to read 1 4 1 Warnings Warnings indicate hazardous situations and actions You will find three categories of warnings in the operating instructions 1 4 2 Markups You will find ten text markups in the operating instructions Text for specialist dealers Notice on replacing ...

Page 13: ...taff are highlighted in blue and marked with a spanner symbol These sections aim to allow trained technical staff bicycle mechatronics engineers bicycle mechanics or others to carry out initial assembly adjustment inspection and repair safely Technical staff also need to read all sections for pedelec riders and operators to ensure they can provide excellent customer service Always fill out all rep...

Page 14: ...tion number is located in bottom left hand corner of each page The identification number is composed of the document number the version number and the release date Type no Model Pedelec type 23 15 2055 Orticello E Unisex City and trekking bicycle 23 15 2056 Swing E8R Disc 20 City and trekking bicycle 23 15 2096 Ancura E7R HS11 Wave NL City and trekking bicycle 23 15 2158 Ravenna EVO 7F Gent NL Cit...

Page 15: ...age damage batteries This may cause a fire or an explosion Only use approved batteries to charge Prevent short circuit due to interconnection Metal objects may interconnect the battery s electrical terminals The battery may self ignite and explode Never insert paper clips screws coins keys and other small parts into the battery Place the battery on clean surfaces only Prevent charging socket and c...

Page 16: ...r during charging Never leave battery unattended during charging Cool down overheated brakes and motors The brakes and the motor may become very hot during operation There is a risk of burns or fire in case of contact Never touch the brakes or the motor immediately after a ride Never place the pedelec on a flammable surface such as grass or wood directly after use Store the battery in a safety con...

Page 17: ... g hammer or pliers Only use the clamping lever with the specified set clamping force Use correct torque If a screw is fastened too tightly it may break If a screw is not fastened enough it may loosen This will cause a crash with injuries Always observe the indicated tightening torque on the screw or in Section 3 5 Use approved brakes only The wheels are designed exclusively for use with rim brake...

Page 18: ...ismantle the brake system Avoid contact with skin Do not inhale vapours Corrosive substances also known as corrosives destroy living tissue or attack surfaces Corrosive substances may be in solid liquid or gaseous form Irritants are hazardous substances which irritate the skin and mucous membranes once you come into contact with them This may cause inflammation of the affected areas Defective batt...

Page 19: ...gainst heat Mudguards protect against dirt and water splashing up from the road Never remove the guards Check the guards on a regular basis Take pedelec out of service if a guard is damaged or missing Contact specialist dealer 2 7 Safety markings and safety instructions Pedelec and battery nameplates contain the following safety markings and safety instructions Symbol Explanation General warning A...

Page 20: ...y consult a doctor in case of any discomfort After skin contact 1 Wash affected skin with soap and water and rinse well 2 Remove contaminated clothing 3 Consult doctor in the event of pain or discomfort After contact with eyes 1 Rinse eyes under flowing water for at least ten minutes with the lids open also rinse under lids 2 Immediately consult a doctor in case of any pain or discomfort If swallo...

Page 21: ...least 15 minutes 4 Then dab the affected skin gently Do not rub dry 5 Immediately consult a doctor if there is any redness pain or discomfort 2 8 4 Battery fire The safety electronics may fail if the battery is damaged or faulty The residual voltage can cause a short circuit The battery may self ignite and explode 1 Keep your distance if the battery becomes deformed or starts to emit smoke 2 If ch...

Page 22: ...o the diagnosis tool at the specialist dealer s data is transferred to BOSCH eBike Systems Robert Bosch GmbH on the use of the Bosch drive unit including its energy consumption and temperature to help improve the product You will find more information on the Bosch eBike website www bosch ebike com ...

Page 23: ... Improper use Failure to adhere to the proper use poses a risk of personal injury and material damage It is prohibited to use the pedelec in the following ways when the electrical drive system been manipulated changing eliminating or effacing frame numbers nameplates or component serial numbers or manipulating them in any other way riding with a damaged or incomplete pedelec riding over steps ridi...

Page 24: ...eight is the weight of the fully assembled pedelec plus body weight plus baggage Type no Model PTW kg 23 15 2055 Orticello E Unisex 135 23 15 2056 Swing E8R Disc 20 150 23 15 2096 Ancura E7R HS11 Wave NL 135 23 15 2158 Ravenna EVO 7F Gent NL 135 23 15 2160 Ravenna EVO 7F Wave NL 135 23 15 2182 Piazza E7F Gent NL 135 23 15 2184 Piazza E7F Wave NL 135 Table 8 Type number model and PTW ...

Page 25: ... shaft over 30 minutes 5 Maximum permitted total weight PTW The maximum permitted total weight is the weight of the fully assembled pedelec with the body weight plus the baggage Section 3 1 3 6 Year of manufacture The year of manufacture is the year in which the pedelec was manufactured 7 Pedelec type Each pedelec is assigned a pedelec type which determines its proper use function and area of use ...

Page 26: ...el mudguard 6 Front light 7 Steering headset 8 Handlebars 9 Stem 10 Frame 11 Seat post 12 Saddle 13 Pannier rack 14 Rechargeable battery 15 Rear light 16 Rear wheel brake 17 Rear wheel mudguard 18 Rear wheel 19 Kickstands 20 Shifting hub 21 Chain guard 22 Frame number 23 Motor and motor cover 24 Pedal 25 Nameplate 1 2 3 14 4 5 6 7 8 9 10 11 12 13 17 18 16 19 20 21 22 23 25 24 15 ...

Page 27: ...ociated top tube length is somewhat greater for city bicycles due to the more upright riding position As the handlebars and saddle can be adjusted to the rider s height the range of recommended frame sizes can be somewhat wider Frame size for mountain bikes The frame geometries for mountain bikes differ depending on the type and area of use The frame size is not dependent on the wheel size The dif...

Page 28: ...e for child s bike Children are growing constantly As a result the frame size needs to be checked every six months It is important that riders especially learners can safely put both feet on the ground Children thus need a pedelec that is appropriate for their height This is the only way to ensure a safe ride Rider s height cm Frame size cm 160 175 XS 46 48 165 180 S 49 51 170 185 M 52 54 175 190 ...

Page 29: ...The stem is used to adjust the handlebars to body size The stem is used to adjust the handlebar height and the gap between the handlebars and saddle see Section 6 5 6 Quickly adjustable stems Quickly adjustable stems are an extension to the fork steerer You can change the height and angle of quickly adjustable stems without any tools Up to 3 settings can be adjusted depending on the model 1 Adjust...

Page 30: ...dlebars are attached to the top end of the fork steerer The axle is fastened to the fork ends The wheel is fastened to the axle There are two types of forks Rigid forks Suspension fork 3 3 2 7 Rigid forks Figure 8 Overview of rigid fork 1 Fork steerer 2 Side reflectors optional 3 Fork end 4 Fork leg Rigid forks are installed in this model series Rigid forks do not feature suspension They transfer ...

Page 31: ...uspension in a pedelec prevents an impact such as one caused by a stone lying in the pedelec s path from being channelled directly into the rider s body via the fork The impact is absorbed by the suspension system instead This causes the suspension fork to compress Figure 9 Without suspension 1 and with suspension 2 Damping After compressing the suspension fork returns to its original position If ...

Page 32: ...own 6 Fork deflection 7 Damper side 8 Quick release 9 Pitch 10 Fork end 11 Quick release axle 12 Air suspension side 13 Lower 14 Fork bridge also known as arch 15 Stanchion 16 Compression damper adjuster Tyre clearance 17 Tyre height 18 Tyre passage width Side view 19 Installation height 20 Offset 1 2 3 4 5 6 7 8 9 10 12 13 14 16 15 18 17 11 ...

Page 33: ...ompression dampers 5 Suspension fork structure 6 Rebound adjuster 7 Air suspension Figure 12 Internal structure of a steel spring fork 1 Deflection adjustment ring 2 Sag setting wheel 3 Compression dampers 4 Suspension fork structure 5 Rebound adjuster 6 Steel suspension Cartridges Dampers may be housed in closed structural elements known as cartridges These cartridges are fitted into the fork Dif...

Page 34: ...ollow terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 13 Optimum fork ride performance When optimally adjusted the fork counteracts deflection on hilly terrain and stays higher in its deflection range This allows the rider to maintain the same speed more easily on hilly terrain Figure 14 Optimum fork ride performance on hilly terrain When optima...

Page 35: ...ndlebars and body follow terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 16 Optimum fork ride performance Compression dampers Compression dampers damp deflection movements i e compression loads The compression damper allows the rider to make quick adjustments to the suspension behaviour of the fork to adapt to changes in terrain It is intended f...

Page 36: ...the fork during stronger impacts small rapid impacts e g stairs landings after quick successive jumps Figure 18 High speed movements Low speed damper Low speed movement in the suspension fork is caused for example by riding over bumps The settings on the high speed damper control the suspension behaviour of the fork during staggered jumps during shifts in the rider s weight when force is applied s...

Page 37: ...ned The compression adjuster 2 2 remote control can be used to open and close damping If the pressure in the fork is too high the blow off feature releases air by opening a valve This prevents any damage due to overpressure 1 1 2 2 Function available Lockout remote control Fork head lockout x Compres sion damp ing High speed Low speed Fixed x Rebound damping High speed Low speed Fixed x Blow off f...

Page 38: ...oncerned The compression adjuster 2 2 remote control can be used to open and close damping If the pressure in the fork is too high the blow off feature releases air by opening a valve This prevents any damage due to overpressure 1 1 2 2 Function available Lockout remote control Fork head lockout x Compres sion damping High speed Low speed Fixed Rebound damping High speed Low speed Fixed Blow off f...

Page 39: ...yre is only able to support the pedelec if there is adequate tyre pressure The tyre pressure must be adjusted to the body weight and then checked on a regular basis Tyre design types There are five different tyre design types Tube type tyres Tubeless tyres also tubeless ready Tubular or single tube tyres Solid tyres Mixed types 3 3 3 2 Tube type tyre A distinction is made between different kinds o...

Page 40: ...istics on a smooth road The grip between the road and tyre is mainly provided by the rolling friction between the rubber and the road surface Slicks and road tyres Unlike cars a pedelec will not aquaplane The tread contact is small and the contact pressure high Thanks to the small contact surface on narrow and treadless tyres the tyre interlocks with the road surface finish Theoretically the tyre ...

Page 41: ...teel bead core 1 and Kevlar bead core 2 with a steel wire These tyres are called clinchers with aramid fibres Kevlar These tyres are called folding tyres Folding tyres are about 50 90 g lighter than clinchers It can also be folded into a smaller pack size Puncture protection belt optional There may be a puncture protection belt between the carcass and the tread Figure 26 Effect of puncture protect...

Page 42: ...valve also known as the Sclaverand valve or the French valve is the narrowest variant of all valves The Presta valve requires a smaller hole in the rim which is why it is especially suitable for the narrow rims on racing bikes It is about 4 to 5 g lighter than a Dunlop or Schrader valve Figure 28 Presta valve Schrader valve The Schrader valve can be pumped at filling stations Older simple bicycle ...

Page 43: ...s Special hubs on the rear wheel perform additional functions There is a distinction between five types of hub Hubs without additional features Brake hub see back pedal brake Gear hub also known as a hub gear Generator hub for bicycles only Motor hubs for front and rear driven pedelecs only Hub without additional features The front wheel hubs on pedelecs with central or rear motors are normally hu...

Page 44: ...ir body weight Figure 31 Saddle dimensions 1 Saddle length 2 Saddle width narrow version 3 Saddle width wide version 4 Saddle nose The seat area is one of the most sensitive regions of the body The saddle should allow the rider sit free of pain and fatigue The saddle shape must suit each individual s anatomy Solutions for sitting discomfort are listed in Section 9 1 Saddles are provided in differe...

Page 45: ...the genital area Figure 33 Pressure points on a saddle female anatomy 3 3 4 2 Men s saddle In contrast to the female anatomy men s pubic bones are at a much steeper angle to one another The pubic symphysis is much higher Figure 34 Male pelvis on saddles The male pelvis is less flexible than women s Men sit more upright on the saddle and put greater strain on the sitting bones This means that the t...

Page 46: ...a greater distance between the saddle and the handlebars In patent saddle posts the saddle is attached to the head with one or two seat clamp screws It is recommended to lubricate the thread in these screws to ensure sufficient tension when tightening the screw Patent saddle posts are fastened into the seat tube with either a quick release or a screwable clamp Figure 37 Example of a quick release ...

Page 47: ...ay thanks to a patented square stanchion forged in a single piece It contains a coil spring which can be replaced to adjust to the rider s body weight Figure 38 Structure and dimensions of the SATORI LT2 seat post 1 Seat post length 2 Stroke travel Stroke travel The stroke travel is the maximum height that the seat post can extend 1 2 ...

Page 48: ... emergency The brake is applied using the brake lever either with the brake lever and brake cable mechanical brake or with the brake lever and hydraulic brake cable hydraulic brake 3 3 6 1 Mechanical brake The brake lever is connected to the brake via a wire inside the shift cable also known as a Bowden cable Figure 39 Bowden cable structure 3 3 6 2 Hydraulic brake The brake fluid is in a closed h...

Page 49: ...isc is permanently screwed to the hub You increase brake pressure by pulling the brake lever The brake fluid is used to transfer pressure through the brake cables to the cylinders in the brake calliper The braking force is boosted by a speed reduction and applied to the brake linings These apply the brake disc mechanically If the brake lever is pushed the brake linings are pressed against the brak...

Page 50: ...ver 5 Front wheel rim brake Figure 43 Rim brake locking lever closed 1 and open 2 The rim brake stops the wheel moving when the rider pulls the brake lever causing two brake linings positioned opposite one another to press onto the rims The hydraulic rim brake features a locking lever The rim brake locking lever is not marked with any lettering Only specialist dealers may set the rim brake locking...

Page 51: ... pedal brake example 1 Rear wheel rim brake 2 Handlebars with brake lever 3 Front wheel rim brake 4 Pedal 5 Backpedal brake The back pedal brake is an extra brake The back pedal brake stops the rear wheel from moving by pushing the pedals in the opposite direction to the direction of travel 2 3 4 1 5 ...

Page 52: ...n of travel 2 Chain or belt 3 Rear chainring or belt sprocket 4 Front chainring or belt sprocket 5 Pedal The pedelec is equipped with either a chain or belt drive 3 3 7 1 Chain drive layout Figure 46 Chain drive with derailleur gears 1 Rear derailleur 2 Chain The chain drive is compatible with a Back pedal brake Hub gear or Derailleur gears 3 3 7 2 Belt drive layout Figure 47 Belt drive 1 Front be...

Page 53: ...eed of 25 km h has been reached A push assist system can be activated The speed depends on the selected gear The motor continues to drive the pedelec as long as the rider presses the push assist button on the handlebars The speed can be a maximum of 6 km h in this case The electric drive system stops when the push assist button is released The pedelec does not have a separate emergency shut off bu...

Page 54: ...er also has two internal non rechargeable coin cells This ensures that the electric drive system can be switched on using the on board computer Figure 49 BOSCH Purion on board computer W ALK W ALK W ALK W AL W W W W W W A A LK K K K K W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W A A W W W W A W W W W W W W W W W W A W W A A A A A A A A A A A A A A A A A A A L L L L L L L A A A A A A...

Page 55: ... 4 Description of controls and screens 3 4 1 Handlebars Figure 50 Detailed view of handlebars from sitting position example 1 Rear wheel hand brake 2 Bell 3 Headlight 4 Front wheel handbrake 5 On board computer 6 Lockout 7 Shifter 1 2 3 5 4 6 7 ...

Page 56: ... computer see Section 3 8 1 7 8 RANGE indicator see Section 3 8 1 3 9 TOTAL indicator see Section 3 8 1 3 3 5 1 1 Indicator unit km h or mph The speed can be displayed in km h or mph You can choose between the units in the system settings 3 5 1 2 Tachometer screen The tachometer indicator shows the current speed at all times Symbol Use 1 WALK Push assist button 2 USB port 3 On Off button display 4...

Page 57: ...m messages in Section 6 2 Display Function TRIP Distance travelled since the last RESET TOTAL Total distance travelled cannot be changed RANGE Estimated range of the available battery charge calculated based on the most recent manner of riding Table 19 Information display Level of assistance Use OFF When the drive system is switched on the motor assistance is switched off The pedelec can be used l...

Page 58: ...000 derailleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars The gear shift unit features two switches and an indicator Figure 53 SHIMANO SL T6000 gear shift 1 Gear indicator 2 Lever A gear shift 3 Lever B gear shift 1 3 2 ...

Page 59: ...es with this equipment SHIMANO hub gears feature a twist grip with a display on the right hand side of the handlebars Figure 54 SHIMANO SL C30000 7 twist grip top view 1 Twist grip 2 Gear indicator The Gear indicator shows the selected gear The gear is changed by turning the twist grip 1 2 ...

Page 60: ...rake There is a handbrake on the left and right of the handlebars Figure 55 Front wheel 2 and rear 1 brake levers Shimano brake used as an example The left handbrake 2 controls the front wheel brake The right handbrake 1 controls the rear wheel brake 1 2 ...

Page 61: ...r valve fork Sag setting wheel Sag setting wheel Suspension Air suspension Air suspension Steel spring Steel spring Rux x Durolux x Auron x ZERON35 x x Axon x Epixon9 x Raidon x XCR x x XCM x x XCT x x XCE x M3010 x x Mobie45 34 25 x x Mobie35 x MobieA32 x GVX x NRX x x NCX32 NCX TR HSI x x NVX x NEX x CR x x Table 22 SR Suntour sag setting wheel depending on suspension fork ...

Page 62: ...icator battery The five green LEDs on the battery level indicator show the charge level when the battery is switched on Each LED represents 20 of battery capacity Symbols All five LEDs will light up when the battery is fully charged The charge level for the activated battery is also shown on the on board computer If the battery level falls below 5 all the LEDs on the operating status and battery l...

Page 63: ...s from the pedelec Voltage about 12 V Maximum output Front light 17 4 W Rear light 0 6 W Table 25 Bicycle lighting Batteries 2 3 V CHR2016 replaceable Operating temperature 5 C 40 C Storage temperature 10 C 40 C Charging temperature 0 C 40 C Protection class with USB cover closed IPx7 Weight about 0 1 kg Table 26 Technical data for BOSCH Purion on board computer BUI215 Max continuous power rating ...

Page 64: ...rature range 0 40 C Table 30 Technical data for PowerPack 500 BBS275 and BBR275 batteries Nominal voltage 36 V Max voltage 42 V Nominal capacity 11 Ah Rated current 10 A Max current 20 A Capacity 11 Ah Energy 400 Wh Weight 2 6 kg 100 g Protection class IP 54 Length x height x width 420 80 122 mm Battery pack 40 10s4p cells Operating temperature 5 40 C Storage temperature 10 40 C Permitted charging...

Page 65: ...posture back at an angle of almost 90 Position on roadster Table 33 BROOKS ENGLAND Specifications Suitable sit bone distance Medium large 12 16 cm Small medium 9 12 cm Table 34 ERGON Specifications Riding position Athletic Sharply inclined upper body back at an angle of 30 60 Position on trekking bike Moderate Slightly inclined upper body back at an angle of 60 70 Position on city bike Relaxed Upr...

Page 66: ...m body weight kg Offset mm Mounting fixture mm Angle Length mm Ø mm Deflection mm mm 27 2 Ø 300 10 43 32 5 18 300 27 2 40 93 27 2 Ø 350 10 43 32 5 18 350 27 2 40 93 30 9 Ø 300 10 43 32 5 18 300 30 9 40 93 30 9 Ø 350 10 43 32 5 18 350 30 9 40 93 31 3 Ø 300 10 43 32 5 18 300 31 3 40 93 31 3 Ø 350 10 43 32 5 18 350 31 3 40 93 34 9 Ø 300 10 43 32 5 18 300 34 9 40 93 34 9 Ø 350 10 43 32 5 18 350 34 9 4...

Page 67: ...aximum rider weight for SR SUNTOUR steel suspension fork SR SUNTOUR steel suspension forks are available in three different hardness types for different body weights Coil spring model Soft Medium Fitted as standard Hard rigid Max bodyweight kg 50 75 70 95 90 120 ...

Page 68: ...he tread Plus tyres combine one layer of GreenGuard beneath the tread and SnakeSkin on the side walls Tubeless Easy The Tubeless technology special monofile webbing SnakeSkin or MicroSkin prevent air loss and guarantee puncture protection in combination with sealant V GUARD The V Guard puncture protection belt comprises of lightweight cut resistant fibres Its webbing ensures highly effective punct...

Page 69: ...A tyre with a 5 LDP protection level has an LDP puncture protection webbing layer 3 mm thick This is an extra thick rubber layer between the tread and the carcass EPS 1 Tyres with Level 4 protection feature an additional dense EPS webbing layer As a result the tyre is light and is suitable for racing and ATB bikes Kevlar Inside Tyres with Kevlar Inside feature a Kevlar webbing layer 1 5 mm thick b...

Page 70: ...attachment screws for bracket on cable side 1 attachment screw for bracket on cable side 2 attachment screws for bracket on lock side 1 attachment screws for bracket on lock side 5 Nm 2 Nm 2 Nm 1 3 Nm 5 Nm 5 Nm 1 Nm Torx T25 M5 20 M3 5 12 M3 5 12 pointed Torx T15 Torx T25 M5 20 Torx T25 Torx T15 M3 5 12 Display FIT Comfort Compact bracket Attachment screw 0 5 Nm Hex key 2 5 mm FIT Comfort Compact ...

Page 71: ...m Hex key 4 mm SHIMANO Connecting screw for brake calliper straight version 5 7 Nm Hex key 3 mm SHIMANO for racing bicycles Connecting screw for cable sleeve 5 7 Nm Screw wrench 8 mm TEKTRO for hydraulic disc brake system Bleed valve on brake calliper 4 6 Nm TEKTRO for hydraulic disc brake system Lock screw for the fluid reservoir on the handbrake 2 4 Nm Torx T15 Brake calliper SHIMANO Adapter att...

Page 72: ... calliper attachment screw 5 7 Nm Hex key 5 mm SHIMANO Attachment screw for brake shoe 8 9 Nm Hex key 5 mm Screw wrench 10 mm SHIMANO Bowden cable attachment screw 6 8 Nm Hex key 5 mm Dual pivot rim brake SHIMANO Attachment screw 8 10 Nm Hex key 5 mm SHIMANO models with nut Attachment screw 8 10 Nm Screw wrench 10 mm SHIMANO Attachment screw for brake shoe 5 7 Nm Hex key 4 mm SHIMANO left side Att...

Page 73: ...Cover cap 28 Nm Socket nut 24 mm SRAM RockShox Lyrik ZEB Compression damper cover cap 28 Nm RockShox cover cap cassette tool or standard cassette tool SRAM RockShox Lyrik ZEB DebonAir suspension cover cap 28 Nm RockShox cover cap cassette tool or standard cassette tool SRAM RockShox Lyrik ZEB Dual Position air suspension cover cap 28 Nm Socket nut 24 mm SRAM RockShox 35 Attachment screw compressio...

Page 74: ...r damper cartridge barrel cover cap Charger RC Select Rush RC Base 2 Nm 10 mm socket nut SRAM RockShox Lyrik ZEB Pressure relief valve PRV and stopper 9 Nm 19 mm spanner head SRAM RockShox Locking screw remote control stop ring Hand tight or 0 1 0 3 Nm 2 mm hex bit SRAM RockShox Lyrik ZEB Clamping screw rebound adjuster ring 0 84 Nm 2 5 mm hex bit SRAM RockShox Lyrik ZEB Air suspension guide rod i...

Page 75: ...y 5 mm SHIMANO for MTB trekking Largest chainring medium sized chainring Smallest chainring 14 16 Nm 16 17 Nm SHIMANO single version Attachment screw for crank chainring 12 14 Nm 5 mm hex key star bit No 30 SHIMANO dual version Largest chainring Smallest chainring 12 14 Nm 16 17 Nm 5 mm hex key star bit No 30 5 mm hex key star bit No 30 SHIMANO triple design Largest chainring medium sized chainrin...

Page 76: ...4 Nm Hex key 5 mm SHIMANO OCTALINK model Linker for adapter and main body 50 70 Nm TL UN74 S TL UN66 SHIMANO OCTALINK model Crank set 35 50 Nm Hex key 8 mm Hex key 10 mm SHIMANO SQUARE model Linker for adapter and body 50 70 Nm TL UN74 S SHIMANO SQUARE model Crank set 35 50 Nm Hex key 8 mm Handlebars Clamping screw conventional 5 7 Nm CONTROL TECH handlebar clamp with one or two screws 14 16 Nm SH...

Page 77: ...00 All other screws 3 Nm Torx TX 20 ROHLOFF 14 500 CC versions 7 Nm ROHLOFF 14 500 Axle nut TS 30 35 Nm ROHLOFF 14 500 Frame collar clamp attachment screw 6 Nm 4 mm hex bit ROHLOFF 14 500 Axle plate attachment screw 7 Nm 5 mm hex bit ROHLOFF 14 500 Chainring screws 7 Nm 5 mm hex bit ROHLOFF 14 500 Disc brake mount attachment screw 8 Nm M6 ROHLOFF 14 500 Disc brake attachment screw 10 Nm 5 mm hex b...

Page 78: ...sc attachment screw 40 Nm Adjustable spanner and special tool TL LR15 SHIMANO SHIMANO E THRU quick release axle Retaining ring for brake disc 40 Nm Special tool TL FC36 SHIMANO SHIMANO FH M3050 FH M4050 FH M7000 FH M6000 FH RM33 FH RM35 FH UR600 Attachment screw freewheel body 35 50 Nm 10 mm hex bit SHIMANO FH MT200 FH TX505 FH TY505 Attachment screw freewheel body 147 200 Nm 12 mm hex bit SHIMANO...

Page 79: ...bit Eightpins H01 Seat post axle Slipper clutch Valve cover Postpin axle Rear clamping screw saddle M5 attachment screw for outer sleeve 8 Nm 18 Nm 0 5 Nm 8 Nm 8 Nm 0 5 Nm 6 mm hex bit 3 mm hex bit 5 mm hex bit 5 mm hex bit 3 mm hex bit 3 mm hex bit LIMOTEC LimoDP Clamping screw for seat post Clamping screw for saddle 6 7 Nm 7 9 Nm SR SUNTOUR suspension seat post Saddle clamp screw M5 fixing grub ...

Page 80: ... bicycles Attachment screw with bracket 3 4 Nm Screw wrench SHIMANO for racing bicycles Attachment screw for inner cable 6 7 Nm Hex key 4 mm Hex key 5 mm SHIMANO for racing bicycles Attachment screw for pulley 2 5 5 Nm Hex key 3 mm Headlight FUXON headlight Attachment screw 5 Nm SUPERNOVA M99 Pure Pure V521s Attachment screw 2 Nm M6 attachment screw self locking nut washer SUPERNOVA M99 Pure Pure ...

Page 81: ...Underride guard FIT Brose Attachment screws 6 Nm Socket wrench 8 mm Hex key 4 mm Hex key 3 mm V Brake brake SHIMANO Attachment screw for connecting cable 6 8 Nm Hex key 5 mm SHIMANO Brake shoe nut 6 8 Nm Hex key 5 mm SHIMANO Bowden cable attachment screw 6 8 Nm Hex key 5 mm Stem FSA carbon quill stem 9 Nm 15 mm spanner ...

Page 82: ...ng transportation Vehicle weight without battery Not yet available when the instructions were produced 4 2 Designated handles lifting points The box does not have any handles Type no Frame Dimsions Box cm Weight kg Shipping weight kg 23 15 2055 23 15 2056 23 15 2096 23 15 2158 23 15 2160 23 15 2182 23 15 2184 Table 37 Type number model and pedelec type ...

Page 83: ...which use the pedelec s handlebars or frame to hold the pedelec in an upside down position The specialist dealer will give a consultation on correct selection and safe use of a rack system Take into account the weight of the ready to use pedelec when transporting it 4 3 2 2 By train Pedelecs can usually be transported in trains with a bicycle compartment If you want to take your e bike with you on...

Page 84: ...anes either It is a good idea to find out about pedelec leasing at your destination in advance if you wish to use a pedelec while on holiday This way you won t need to forgo pedelec riding fun during your holidays 4 3 3 Shipping a pedelec When shipping the pedelec we recommend that you have the specialist dealer place it in proper packaging 4 3 4 Transporting the battery Batteries are subject to h...

Page 85: ... battery features a power saving storage mode status which minimises discharge from the battery Setting the storage mode status in the settings Optimum pedelec storage temperature 10 20 C Table 38 Storage temperature for batteries and the pedelec New battery Inspect battery for damage after delivery If the batteries are damaged observe Section 2 1 Handling a damaged or faulty battery during storag...

Page 86: ...and apply preservative agent 4 4 4 2 Carrying out a break in operation 1 Store the pedelec battery and charger in a dry clean environment We recommend storing them in uninhabited rooms with smoke alarms Dry locations with an ambient temperature between 10 C and 20 C are ideal 2 Recharge the on board computer battery for at least 1 hour every 3 months 3 Check the battery level after 6 months If onl...

Page 87: ...mble the pedelec Risk of eye injury Problems may arise if components are set incorrectly They may cause serious injuries to the face Always wear safety glasses to protect eyes when assembling pedelecs Crash and crushing hazard caused by unintentional activation There is a risk of injury if the electric drive system is activated unintentionally Remove the battery WARNING CAUTION 1 pre assembled ped...

Page 88: ...e immediately after being assembled The assembly report see Section 11 2 describes all safety relevant inspections tests and maintenance tasks All assembly work must be completed to ensure the pedelec is ready to ride Complete an assembly report to document quality assurance see Section 11 1 5 3 1 Checking the battery The battery must be checked before it is charged for the first time Press the On...

Page 89: ...to remove the two 4 mm hexagon screws from the PowerTube adapter You can use a hexagonal key to remove the screws if you don t have a small ratchet Figure 64 Removing the 4 mm hexagon screws 3 Use ratchet to remove the two 4 mm hexagon screws from the PowerTube adapter Figure 65 Removing hexagon screws 4 Remove the PowerTube adapter Figure 66 Pulling out the PowerTube adapter 5 Use adapter plates ...

Page 90: ...he battery mounting plate to the BOSCH PowerTube 625 battery with original BOSCH screws M4 8 T20 In doing so ensure that the removal tab faces the front of the battery Figure 70 Fitting the mounting plate 3 Press to push the battery cover onto the battery In doing so ensure that the battery On Off button fits through its designated slot in the cover The battery cover will lock into the fitting gro...

Page 91: ...pper surface of the PowerTube extension must face upwards away from the battery Figure 73 Fitting the PowerTube extension 3 Screw the battery mounting plate onto PowerTube extension with original BOSCH screws M4 8 T20 To do so use PowerTube extension screw plate as counter support When positioning the extension ensure that the removal tab faces the front of the battery Figure 74 Fastening the batt...

Page 92: ... parallelogram seat posts are available in three different hardness types for different body weights Unless specified otherwise SR Suntour forks and seat posts are supplied with medium hardness ex factory A harder and a softer suspension hardness are available so that the suspension fork can be adjusted to the rider s body weight Figure 76 SR Suntour coil spring hard 1 Ask about body weight before...

Page 93: ...t the front wheel into the fork ends 2 Insert the axle into the hub on the drive side Figure 77 Inserting the axle in the direction of the arrow 3 Use a 6 mm hex key to tighten the axle using between 8 and 10 Nm The axle thread must be visible Figure 78 Tighten the axle in the direction of the arrow 4 Insert the securing screw on the non drive side Figure 79 Inserting the securing screw 5 Tighten ...

Page 94: ... Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective cross axle Crash caused by faulty or incorrectly installed cross axle The brake disc becomes very hot during operation Parts of the cross axle may become damaged as a result The cross axle becomes loose This will cause ...

Page 95: ...e lever must be flush with the shock absorber Figure 85 Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required Figure 86 Adjusting the quick release clamping force 7 Check the quick release lever position and clamping force The wheel is now fitted ...

Page 96: ...ulty or incorrectly installed quick release may become caught in the brake disc and block the wheel This will cause a crash Never fit a defective quick release Crash caused by faulty or incorrectly installed quick release The brake disc becomes very hot during operation Parts of the quick release may become damaged as a result The quick release comes loose This will cause a crash with injuries The...

Page 97: ...eds to transmit the drive forces the front wheel is responsible for transmitting braking and steering forces Drive and braking forces have different directions of action This is why some tyres are mounted on the front and rear wheels in opposite directions On these tyres there are two rotation direction arrows The FRONT rotation direction arrow indicates the recommended direction of rotation for t...

Page 98: ...ure 93 Example of mark on pedals 1 Coat threads in both pedals with waterproof grease 2 Turn the pedal marked L anti clockwise by hand into the crank arm on the left as seen when facing the direction of travel Figure 94 L pedal in the left hand crank arm 3 Turn the pedal marked R anti clockwise by hand into the crank arm on the right as seen when facing the direction of travel Figure 95 R pedal in...

Page 99: ...5 If the handlebars cannot be fastened contact your specialist dealer Stem with clamping lever version II and stem with screw If the handlebars cannot be fastened contact your specialist dealer 5 3 7 3 Checking the bearing clearance 1 Place the fingers of one hand on the upper headset cup Pull the front wheel brake with the other hand and try to push the pedelec backwards and forwards Keep in mind...

Page 100: ...especially if you have not ridden a bike for some time Increase the levels of assistance gradually Practice braking hard on a regular basis Take and complete a riding safety course WARNING Injuries and death caused by distraction A lack of concentration while riding increases the risk of an accident This may cause a crash with serious injuries Never allow yourself to be distracted by the on board ...

Page 101: ...good time The tyres may slip on wet roads In wet conditions you must also expect a longer braking distance The braking sensation differs from the usual sensation This can cause loss of control or a crash which may result in injuries Ride slowly and brake in good time when it is raining CAUTION Notice Heat or direct sunlight can cause the tyre pressure to increase above the permitted maximum pressu...

Page 102: ...tance are the greater the range is Gear switching habits Use a low gear and a low level of assistance on hills and when setting off Switch up a gear depending on the speed and terrain 50 80 crank rotations per minute are optimal Avoid high stress loads on the crank during a gear change Switch gear back in good time e g before inclines Tyres Always select the right tyres for the surface type As a g...

Page 103: ...omputer battery while in its mount or using USB port 431 Software version error 1 Re start the system 2 Contact your specialist dealer if the problem persists Table 41 List of on board computer error messages 440 Battery internal error 1 Re start the system 2 Contact your specialist dealer if the problem persists 450 Internal software error 1 Re start the system 2 Contact your specialist dealer if...

Page 104: ...n board computer error messages 605 Temperature error The pedelec is outside the permitted temper ature range 1 Switch off the system to cool the motor and battery down or warm them to the permitted temperature range 2 Re start the system 3 Contact your specialist dealer if the problem persists 606 External fault 1 Check cabling 2 Re start the system 3 Contact your specialist dealer if the problem...

Page 105: ...ists 870 871 880 883 885 Communication error 1 Re start the system 2 Contact your specialist dealer if the problem persists 889 Internal ABS error Contact specialist dealer 890 ABS indicator lamp is defective or missing ABS may not be func tioning Contact specialist dealer No dis plays On board computer internal error Re start the drive system by switching it on and off Code Description Method of ...

Page 106: ...djusting the pedelec Only a correctly adjusted pedelec will guarantee the desired ride comfort and health promoting activity All settings must be re configured if the body weight or maximum baggage weight changes 6 5 1 Preparing The following tools are required to adjust the pedelec Crash caused by incorrectly adjusted torque If a screw is fastened too tightly it may break If a screw is not fasten...

Page 107: ...arm and hand are in a straight line i e the wrist is not bent In this way the nerves are not pinched and do not cause pain Figure 97 Distribution of nerves with curved and straight handlebars The narrower the shoulders are the greater the bend of the handlebars should be maximum 28 Straight handlebars are advisable for sports bikes e g MTB They support direct steering behaviour but lead to peaks i...

Page 108: ...rain is with the back and abdominal muscles pre tensioned Passive muscles are not able to perform this important task 3 Set the required handlebar position by adjusting the stem height and angle see Section 6 6 6 4 After adjusting the handlebars check the saddle height and riding position again The position of the pelvis on the saddle may have changed when the handlebars were adjusted This can hav...

Page 109: ... knurled nut Tighten the knurled nut on the seat post if the seat post clamping lever s clamping force is not effective enough Contact your specialist dealer if the clamping force cannot be set Handlebar stem units are components that may be replaced after approval by the vehicle or parts manufacturer Only units that are approved for use on e bikes may be used to replace the existing ones A stem m...

Page 110: ...e quill stem height 1 Undo screw 2 Pull quill stem out 3 Tighten screw 6 5 3 6 Adjusting the Ahead stem Only applies to pedelecs with this equipment In the case of an Ahead stem the stem is placed directly on the fork steerer which protrudes over the frame Figure 101 Raising the Ahead stem by fitting spacer rings The handlebar height is adjusted once during production using spacer rings The part o...

Page 111: ...stable stems are available in different lengths for quill and Ahead stems Figure 102 Different versions of angle adjustable stems Adjusting the stem angle c changes both the distance from the upper body to the handlebars b and the handlebar height a Figure 103 City bike blue and trekking bike position red by changing the angle a a b b c c ...

Page 112: ...hand can no longer bend If the pre mounted handles are uncomfortable or cause pain or numbness in the index middle finger or thumb ergonomic handles bar ends or multi position handlebars should be used 6 5 4 2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Figure 104 Incorrect 1 and correct 2 position of the handle 6 5 4 3 Checking handlebar stability See Section 7 5 12 H...

Page 113: ...sure Abrasion is also unnecessarily high On the other hand a tyre can absorb road impacts more effectively at a low pressure As a general rule wide tyres are operated at a lower tyre pressure They provide the option of exploiting the advantages of the lower tyre pressure without the serious disadvantages it causes with regard to wear rolling resistance and breakdown protection Never exceed or go b...

Page 114: ...3P01 22_1 0_21 10 2022 113 Operation 2 Perform a visual check on tyres Figure 105 Correct tyre pressure The tyre is barely deformed under the load of the body weight Figure 106 Far too little tyre pressure ...

Page 115: ...ake position Having the handbrake in the correct position prevents the rider from stretching their wrist too far Moreover the brake can also be operated without any discomfort and without changing the handle position or releasing the handle Apply handbrake with the third finger phalanx in bursts to brake gently The setting for the middle finger is used for pedelec riders who brake with their middl...

Page 116: ...erent handlebar heights A B C and D and the saddle height E Adjust the angle of the handbrake so that it forms a natural extension of the forearm 2 Set the brake lever angle as indicated in the table Figure 109 Brake angle 6 5 6 5 Determining the grip distance 1 Measure hand size using the grip distance gauge 2 Adjust the grip distance at the pressure point based on the hand size Figure 110 Handbr...

Page 117: ... clockwise towards minus The handbrake will move closer to the handlebar grip Turn the setting screw twist knob 5 clockwise towards plus The handbrake will move away from the handlebar grip Figure 111 Adjusting the grip distance for a MAGURA handbrake disc brake Crash caused by incorrectly set grip distance If brake cylinders are set incorrectly or installed wrongly the braking power may be lost a...

Page 118: ...oes not affect the pressure point or the position of the brake linings Use a 2 5 mm wrench to turn the setting screw 1 to adjust the grip distance Turn the setting screw anti clockwise towards minus The handbrake will move closer to the handlebar grip Turn the setting screw clockwise towards plus The handbrake will move away from the handlebar grip Figure 112 Adjusting the grip distance on a Magur...

Page 119: ...move closer to the handlebar grip Turn 2 mm setting screw clockwise The handbrake will move away from the handlebar grip This adjustment affects the position of the brake linings Re adjust the brake linings after adjustment Figure 113 Setting screw position 1 Notice If the setting screw is fully removed components inside the handbrake will also be permanently twisted off as well The handbrake will...

Page 120: ... included in price 6 5 7 2 Adjusting the SHIMANO shifter Only applies to pedelecs with this equipment Figure 114 Position of attachment screw in SHIMANO shifter 1 All gear shift components rear derailleur shifter twist grip shift cables and sleeves may be replaced provided that They are approved for use on e bikes All gear shift components are suitable for the number of gears All gear shift compon...

Page 121: ...led speed if it is optimally adjusted The wheel stays in contact with the ground when passing over bumps blue line The fork head handlebars and body follow terrain green line when riding over bumps The suspension motion is predictable and controlled Figure 115 Optimum fork ride performance Sequence Adjustment Section 1 Adjust the suspension fork sag Section 6 5 9 2 Adjust the suspension fork rebou...

Page 122: ...weight and should be set based on preferences and on how the pedelec is used Greater sag A greater sag increases sensitivity to bumps thus producing greater suspension motion A greater sensitivity to bumps ensures more comfortable ride performance and is used on pedelecs with longer deflection Decreased sag A decreased sag reduces sensitivity to bumps thus producing less suspension motion A lower ...

Page 123: ...hardness which is adjusted it is its preload Figure 118 Example with SR SUNTOUR sag setting wheel on the fork crown 1 Put on normal cycling clothing including baggage 2 Turn the sag setting wheel see Section 3 5 5 1 until the required sag is reached Turn the sag setting wheel clockwise The spring preload is increased Turn the sag setting wheel anticlockwise The spring preload is reduced 3 If you a...

Page 124: ...dy weight spring stiffness deflection the terrain and the pedelec rider s preferences If the air pressure or spring stiffness increases the extension and rebound speeds also increase Rebound damping needs to be increased to achieve an optimal setting if the air pressure or spring stiffness is increased The damper rebounds at a controlled speed if the fork is optimally adjusted The wheel stays in c...

Page 125: ...d screw in a clockwise direction towards the closed position until it stops 2 Turn the rebound screw slightly in an anti clockwise direction Adjust the rebound damper in such a way that the fork rebounds quickly but without bottoming out upward Bottoming out refers to when the fork rebounds too quickly and stops moving abruptly once it has reached the full rebound distance You can hear and feel a ...

Page 126: ...itioning the headlight correctly can ensure that oncoming traffic is not dazzled and no one is put at risk Example 3 If the headlight is positioned too low the space ahead is not illuminated to an optimum extent and the rider s vision is reduced in the dark Figure 121 Light positioned too high 1 correctly 2 and too low 3 Headlights may only be replaced after approval by the manufacturer or system ...

Page 127: ...he handlebars straight with both hands Do not use the kickstand 7 Switch on riding light Figure 123 Light positioned too high 1 correctly 2 and too low 3 8 Check the position of the light beam I if the upper edge of the light beam is above the headlight height mark 1 the riding light will dazzle The headlight must be positioned lower If the mid point of the light beam is on or slightly below the m...

Page 128: ...and their type part numbers for maintenance purposes if the sub systems provide this type of information depends on the sub system The drive system must be switched off 1 Keep the plus and minus buttons pressed down at the same time 2 Press On Off button on board computer briefly The version or type number will be displayed as moving text Symbol Use 1 WALK Push assist button 2 USB port 3 On Off bu...

Page 129: ...d seat Pannier racks with a maximum load capacity under 27 kg and the down tube are unsuitable for mounting child seats and may break Such an incorrect position may cause a crash with serious injuries for the pedelec rider or child Never attach a child seat to the saddle handlebars or down tube Crash caused by improper handling When using child seats the pedelec s handling characteristics and stab...

Page 130: ... vehicle manufacturer s approval and only if they are approved for use on e bikes Crash caused by brake failure The braking distance may be longer if the trailer is carrying excessive load The long braking distance can cause a crash or an accident and injuries Never exceed the specified trailer load Notice The operating and safety instructions for the trailer system must be observed Observe the st...

Page 131: ... the pedelec s maximum permitted total weight is not exceeded The specialist dealer will provide instruction on how to handle the pedelec and the pannier rack 6 6 4 Panniers and cargo boxes Pay attention when loading the pannier rack and ensure correct load distribution The maximum permitted total weight must not be exceeded during use Use a paint protection film when attaching panniers This will ...

Page 132: ... assembly must be replaced with a softer or harder spring Fit a softer coil spring assembly group to increase the sag Fit a harder coil spring assembly group to decrease the sag 6 6 11 Fixed weather protection systems Take care with front baskets because their load distribution is not fixed They are only permitted with the vehicle manufacturer s approval and only if they are approved for use on e ...

Page 133: ...be positioned so that it does not dazzle other road users The white front light and the white reflector must be clean at all times 7 The two separate brakes on the pedelec must work at all times 8 The clear sounding bell must be fitted and must work 6 8 Before each ride Check pedelec before each ride see Section 7 1 Be alert to any unusual noises vibrations or odours while riding Be alert to any u...

Page 134: ...e fork crown or a remote lockout on the handlebars 6 9 1 1 Locking the SR SUNTOUR suspension fork Turn lockout 1 on the fork crown clockwise to LOCK The suspension fork is blocked Turn lockout 1 on the fork crown anticlockwise to OPEN The suspension fork is open Press locking lever 1 on the handlebars The suspension fork is blocked Press release lever 2 on the handlebars The suspension fork is ope...

Page 135: ...teer and brake This can lead to a loss of control This may cause a crash with injuries You should practice how to use a loaded pannier rack safely before using the pedelec in public spaces Crushing the fingers in the spring flap The spring flap on the pannier rack operates with a high clamping force There is a risk of crushing the fingers Never allow the spring flap to snap shut in an uncontrolled...

Page 136: ...riosteum around the sitting bones is irritated as it is unaccustomed to the chafing To reduce chafing Wear cycling shorts with shock absorbing seat padding Use a chamois cream or ointment The sensation of pain is reduced after five to six rides although it may increase again after two to three weeks of riding 6 13 1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the le...

Page 137: ...t and relax tension In the bottom position place your upper body slightly lower Keep your fingers close to the brake handle ready for use 6 16 2 Using bar ends Only applies to pedelecs with this equipment Bar ends can be added to normal handlebars Adjustable bar ends feature a ball joint which you can use to choose the optimum position as required Adjust bar ends correctly To do so your hand elbow...

Page 138: ... battery key from the battery lock 4 3 Tip the battery into the top section of the frame battery mount until it will go no further There is an audible clicking noise 4 Check the battery to make sure it is firmly in place 6 17 2 Pannier rack battery Only applies to pedelecs with this equipment 6 17 2 1 Removing the pannier rack battery Figure 135 Removing 2 and inserting 3 the pannier rack battery ...

Page 139: ... the frame 4 Remove the battery key from the battery lock 6 17 3 2 Inserting the integrated battery Figure 137 Inserting the integrated battery 1 Place the battery into the integrated battery lower mount with the contacts facing the front 1 2 Flip the battery upwards so that the battery is held by the retainer guard 2 3 Push the battery upwards 3 There is an audible clicking noise 4 Check battery ...

Page 140: ...h this equipment 6 17 5 1 Charging process when two batteries are used If two batteries are attached to a pedelec charge both batteries via the non sealed socket The two batteries are charged alternately during charging Charging switches automatically between the two batteries several times The charging time is twice as long The two batteries are discharged alternately during use 6 17 5 2 Charging...

Page 141: ... If you wish to use just one battery on a pedelec which is designed for two batteries cover the contacts in the free slot with the supplied cover cap 1 otherwise there is a risk of a short circuit caused by the open contacts 6 17 7 Waking the battery The battery switches to sleep mode to protect itself when not used for a longer period The LEDs on the battery level indicator do not light up Press ...

Page 142: ...nce is OFF The motor power is determined by the level of assistance set on the on board computer 6 18 2 Switching off the electric drive system As soon as the rider stops pushing the pedals in normal mode or reaches a speed of 25 km h the drive system switches off the assistance system The assistance system starts up again when you push the pedals and your speed is less than 25 km h The system swi...

Page 143: ...use the display as a handle The display may become irreparably damaged if you use it to lift the pedelec Remove the batteries from the display if the pedelec is not going to be used for several weeks Symbol Use 1 WALK Push assist button 2 USB port 3 On Off button on board computer 4 Display 5 Plus button 6 Minus button Table 52 Operating elements overview W ALK W ALK W ALK W AL W W W W W W A A LK ...

Page 144: ...n Press minus button medium length of time The journey information trip distance TRIP total distance travelled TOTAL range RANGE and support modes used are shown on the display screen 6 19 7 2 Resetting the trip distance Select TRIP journey information Press plus and minus buttons simultaneously for a long time RESET is shown on the display screen If you continue to jiggle the plus and minus butto...

Page 145: ... Close battery compartment 6 Fasten on board computer onto the handlebars with attachment screw 1 The battery has been changed 6 19 9 Using the USB port W AL W AL W AL W AL W W W W W W A A A A L L LK K W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W A W A W W W W W W W A W W W W W W W W W A W W W A W A W A W A W A W A W A W W A A W A A W A A A A A A A A A A L L L L A L A L A L W W A ...

Page 146: ...til the desired speed has been reached Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely This may cause a crash with serious injuries Never allow oil or lubricant to come into contact with the brake disc or brake linings or on the rim of a rim brake If the brake linings have come into contact with oi...

Page 147: ...his makes it easier to switch gears and reduces wear on the drivetrain However keep the crank moving while switching gears Figure 142 Switching gears with lever A using gear shift SL M315 as an example Lever A switches from a smaller sprocket to a larger one The number of pinions switched depends on the selected position of lever A Place shifter A in position 1 System shifts one sprocket higher Pl...

Page 148: ...itching down several gears to a low gear may cause the twist grip outer sleeve to suddenly come off This will not have an adverse effect on the twist grip s correct functioning since the outer guide returns to its original position after the gear change is complete Apply little pressure on the pedals while changing gears Never change more than one gear at a time Notice The interior hub is not comp...

Page 149: ...d then switches through all gears during the first ride The new gear is shown briefly on the on board computer each time it is changed Since the motor detects the gear shift and consequently reduces motor assistance briefly it is possible to switch gears under load or on hills If the pedelec is brought to a halt from a speed greater than 10 km h the system can automatically switch back to a pre se...

Page 150: ... the tyres Park pedelec in the shade On hot days regularly check the tyre pressure and adjust it as necessary Moisture penetrating at low temperatures may impair individual functions due to the open structural design Always keep the pedelec dry and free from frost If the pedelec is used at temperatures below 3 C the specialist dealer must perform a major inspection beforehand and prepared it for w...

Page 151: ...em to save space when parking 1 Open stem clamping lever Figure 145 All Up with open stem clamping lever 2 Pull handlebars into highest possible position Figure 146 All Up pulled into highest possible position 3 Turn handlebars 90 in a clockwise direction Figure 147 All Up screwed in 4 Place handlebars at required height 5 Close stem clamping lever ...

Page 152: ...lectors See Section 7 2 1 Clean brake See Section 7 2 5 Clean suspension fork See Section 7 2 2 Maintain suspension fork See Section 3 Clean suspension seat post See Section 7 2 6 Clean rear frame damper See Section 7 2 7 Clean the pedals See Section 7 2 4 Checklist weekly tasks Clean chain See Section 7 3 18 City folding cargo and children s bikes and bicycles for young adults When dry every 10 d...

Page 153: ... handles See Section 7 3 7 1 Maintain leather handles See Section 7 4 8 2 Clean the leather saddle See Section 7 3 9 1 Maintain leather saddle See Section 7 4 11 Clean handlebars See Section 7 3 6 Cleaning the motor See Section 7 3 3 Clean hub See Section 7 3 12 Cleaning the frame See Section 7 3 4 Clean tyres See Section 7 3 10 Check back pedal brake See Section 7 5 2 5 Clean saddle See Section 7...

Page 154: ...intain handlebars See Section 7 4 7 Check handlebars See Section 7 5 12 Check light See Section 7 5 10 Maintain hub See Section 7 4 12 Check hub See Section 7 5 15 2 Check nipple holes See Section 7 5 1 4 Maintain pedals See Section 7 4 15 Check pedal See Section 7 5 14 Maintain frame See Section 7 4 1 Check belt tension See Section 7 5 9 Check saddle See Section 7 5 13 Maintain shifter See Sectio...

Page 155: ...hstand high pressures Damaged brakes can fail and cause an accident with injury Never clean the pedelec with a pressure washer or compressed air Take great care when using a hosepipe Never point the water jet directly at the seal section WARNING Crash and falling caused by unintentional activation There is a risk of injury if the electric drive system is activated unintentionally Remove the batter...

Page 156: ...d damage to the paintwork Also look at hidden parts on the underside If there are any cracks warping tarnished components leaked oil or damage to the paintwork remove the pedelec from service Contact specialist dealer 7 1 5 Checking the pannier rack 1 Hold onto pedelec by its frame Hold onto pannier rack with the other hand 2 Move the pannier rack backwards and forwards to check that all screw con...

Page 157: ...king the handles Check the handles are firmly in place Screw loose handles firmly into place 7 1 12 Checking the USB cover If featured check the position of the cover on the USB port on a regular basis and adjust if necessary 7 1 13 Checking the riding light 1 Switch light on 2 Check that the headlight and rear light come on If the headlight and rear lights do not come on take pedelec out of servi...

Page 158: ...ricate the dust seals and stanchions with a few drops of silicone spray 3 Maintain the suspension fork after cleaning 7 2 3 Maintaining the suspension fork Treat dust seals with fork oil 7 2 4 Cleaning the pedals Clean pedals with a brush and soapy water 7 2 5 Cleaning the brake Clean dirt on the rim and brake components with a slightly dampened cloth 7 2 6 Cleaning the suspension seat post Clean ...

Page 159: ... motor on the outside with a soft damp cloth Tool Cleaning agent Gloves Toothbrush Water Lubricant Cloth Paintbrush Dish washing liquid Brake cleaner Sponge Watering can Degreaser Leather cleaner Brushes Bucket Table 55 Required tools and cleaning agents for basic cleaning Notice If water enters the on board computer it will be permanently damaged Never immerse the on board computer in water Never...

Page 160: ...rips with a cloth and soapy water 2 Rinse off component with water from a watering can 7 3 7 Clean handles 1 Clean handles with sponge water and soapy water 2 Rinse off component with water from a watering can 3 Care for rubber handles after cleaning see Section 7 4 8 7 3 7 1 Cleaning leather handles Leather is a natural product and has similar properties to human skin Regular cleaning and care he...

Page 161: ... spokes from the inside to the outside with a sponge brush and soapy water 2 Clean rim with a sponge 3 Rinse off component with water from a watering can 4 Care for spoke nipples after cleaning see Section 7 4 13 7 3 12 Clean hub 1 Put on protective gloves 2 Remove dirt from hub with a sponge and soapy water 3 Rinse off component with water from a watering can 4 Wipe off oily dirt with a degreaser...

Page 162: ...chain 3 Hold and apply slight pressure while slowly turning the rear wheel so the chain passes through the cloth 4 Wipe off oily dirty chains thoroughly with a cloth and degreaser 5 Care for the chain after cleaning see Section 7 4 16 7 3 18 1 Clean chain including all round chain guard Clean water hole on the chain guard lower surface Care for the chain after cleaning see Section 7 4 16 1 Notice ...

Page 163: ...th a cloth 7 4 2 Maintain fork 1 Dry fork with a cloth 2 Spray frame care oil on frame and leave to dry 3 Wipe away any wax residue with a cloth Tool Cleaning agent Cloth Toothbrush Frame wax spray Silicone or Teflon oil Acid free lubricating grease Fork oil Teflon spray Spray oil Chain oil Leather care product Battery terminal grease Table 56 Required tools and cleaning agents for servicing 2 4 5...

Page 164: ...one or Teflon oil to the stem shaft tube and the quick release lever pivot point with a cloth 4 If you have a Speedlifter Twist also apply oil to the unlocking bolt groove in the Speedlifter body 5 Apply a little acid free lubricant grease between the stem quick release lever and the sliding piece to reduce the quick release lever operating force 6 If you have a stem with a cone clamp apply a new ...

Page 165: ...ather saddle Standard leather care products keep leather smooth and resistant brighten its appearance and improve or replace stain protection 1 Try leather care product out on a less visible spot before use 2 Care for leather saddle from below with a leather care product Only maintain the top of leather saddles with a leather care product if they are badly worn and dried out 3 Avoid wearing light ...

Page 166: ...ical parts sparingly with a few drops of oil 3 Remove any surplus lubricant with a clean cloth 4 Spray metal foot rests with silicone spray 7 4 16 Maintaining the chain Place newspaper or paper towels underneath to collect chain oil 1 Lift rear wheel 2 Turn the crank briskly in an anti clockwise direction 3 Use slight finger pressure to the chain oil bottle to apply a wafer thin thread of oil to t...

Page 167: ... in time 5 Leave chain oil to penetrate into the chain links for a few hours or overnight 7 4 17 Maintaining the battery Grease plug terminals on the battery with terminal grease or contact spray from time to time 7 4 18 Maintaining the brake 7 4 18 1 Maintaining the handbrake Lubricate articulated joints and mechanical parts which are accessible from outside with a few drops of spray oil or preci...

Page 168: ...ce life Air loss Even the most airtight tube will lose pressure on a continuous basis since the air pressures in a pedelec tyre are significantly higher and the wall thicknesses significantly finer than in a car tyre Pressure loss of 1 bar per month can be regarded as normal During this process the pressure loss is significantly faster at high pressures and significantly slower at low pressures Ch...

Page 169: ...sure gauge Older and simple bicycle air pumps are unsuitable for filling tyres via a Schrader valve 1 Unscrew and remove the valve cap 2 Undo the rim nuts 3 Connect the bicycle air pump 4 Pump up the tyre slowly and pay attention to the tyre pressure in the process The tyre pressure has been adjusted as per the specifications 5 Remove the bicycle air pump 6 Screw the valve cap tight 7 Screw the ri...

Page 170: ...cass cords are visible Since resistance to punctures also depends on the thickness of the tread it may make sense to change the tyre at an earlier stage Figure 152 Tyres without a tread which can be replaced 1 and tyres with puncture protection showing through 2 must be replaced 2 Check the side walls for wear If there are any cracks or tears the tyre must be replaced Figure 153 Examples of fatigu...

Page 171: ...f the nipple hole contact your specialist dealer 7 5 1 5 Checking the nipple well The nipple holes can weaken the tyre bed Check to see if cracks are emerging from the nipple holes If there are cracks radiating from the nipple hole contact your specialist dealer 7 5 1 6 Checking the rim hooks Mechanical impacts can warp the rim hooks There is no longer a guarantee that a tyre can be fitted safely ...

Page 172: ...ntact your specialist dealer if the pressure point cannot be reached 7 5 2 2 Checking the hydraulic brake system 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines connections or on the brake linings 2 If any brake fluid leaks from anywhere take pedelec out of service Contact specialist dealer 3 Pull brake handbrake and hold several times 4 If you are unable to clearl...

Page 173: ...between the brake lining supporting plates If the transport safety wear gauge fits between the supporting plates the brake linings have not reached their wear limit Contact your specialist dealer if they are worn Checking the brake discs Put on gloves as the brake disc is very sharp 1 Take hold of brake disc and wiggle it gently to check whether the brake disc is positioned against the wheel free ...

Page 174: ...ipment There are sharp corners and edges on the back pedal brake Wear gloves 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube Tighten screw into the counter support if it is loose 2 Carry out brake test Listen for noises while doing so If braking with the backpedal makes noises contact specialist dealer ...

Page 175: ...f the brake linings move irregularly contact your specialist dealer Checking the rim braking surface for wear The side wall is more prone to wear in rim brakes Wear depends on the stress loads during rides Dirt between the brake lining and rim and strong braking forces can have an impact on the service life The rim must be replaced if the wall is less than 0 9 mm thick If deep grooves are visible ...

Page 176: ...heck the chain tension at three to four points If the deviation is greater than 20 mm tighten chain If the deviation is less than 10 mm Loosen chain If a hub gear is fitted the rear wheel must be pushed backwards and forwards to tighten the chain Contact specialist dealer In the case of pedelecs with a hub gear or back pedal brake the chain is tensioned by an eccentric bearing or movable fork end ...

Page 177: ... 160 Example of a ROHLOFF gauge Figure 161 Example of a KMC digital gauge 1 Insert gauge between two chain links on the right hand side Figure 162 Gauge is inserted 2 Lower gauge down to the left hand side Figure 163 Lower gauge to the left If the gauge does not fit between the links the chain is not worn yet Figure 164 Gauge does not fit If the gauge does not fit between the links the chain is wo...

Page 178: ...eth have worn thinner Contact specialist dealer The belt sprocket does need to be replaced Figure 168 Worn tooth profile Figure 169 Photo showing example of worn tooth profile 7 5 9 Check belt tension If the belt tension is too low this can cause the system to skip over a tooth or slip i e the teeth on the belt slip over the teeth on the rear wheel belt sprocket Excessive tension can cause damage ...

Page 179: ...of charge from the App Store or Google Play on your mobile phone Measure in a quiet environment Ensure that the phone microphone is switched on 1 Open app 2 Click on the voltage symbol 3 Click on MEASURE 4 Point phone microphone towards the belt 5 Pluck the belt so that the belt vibrates like a guitar string 6 It is recommended to take several measurements for comparison Turn the crank a quarter R...

Page 180: ...value with Table 44 Tension specification If the value is higher than the specification reduce belt tension If the value is within the specified range the belt tension has been correctly adjusted If the value is lower than the specification increase belt tension 7 5 9 3 ECO tension tester Not included in price 1 Attach the measuring stick on the belt Figure 174 Attached measuring stick 2 Place the...

Page 181: ...t specialist dealer 2 Switch light on 3 Check that the headlight and rear light come on If the headlight or rear lights do not come on take pedelec out of service Contact specialist dealer 4 Place pedelec 5 m from the wall 5 Stand the pedelec up straight Hold the handlebars straight with both hands Do not use the kickstand Figure 177 Light positioned too high 1 correctly 2 and too low 3 6 Check th...

Page 182: ...ing the saddle 1 Hold saddle firmly 2 Check whether the saddle twists tilts or can be pushed in one direction or other If the saddle twists tilts or can be pushed in one direction or other adjust the saddle see Section 6 5 4 Contact your specialist dealer if the saddle cannot be fixed into position 7 5 14 Checking the seat post 1 Take seat post out of the frame 2 Check seat post for cracks and cor...

Page 183: ...nd belt tension has been achieved if the chain can be pushed between a maximum of 10 and 15 mm in the middle between the pinion and the toothed wheel The crank must also turn without resistance 7 5 16 Check gear shift 1 Check that all gear shift components are free of damage 2 Contact your specialist dealer if components are damaged 3 Place the pedelec on stand 4 Turn the pedal crank clockwise 5 S...

Page 184: ...djuster to increase the shift cable tension Tighten the tension adjuster to decrease the shift cable tension Figure 179 The tension adjuster on ROHLOFF hub versions with internal switch control is located on the tension counter support Figure 180 The tension adjuster on ROHLOFF hub versions with external switch control is located on the cable box positioned on the left hand side 3 If the marking a...

Page 185: ...just the adjusting sleeves on the shifter housing There is noticeable play of 2 to 5 mm 1 2 gear when you turn the twist grip Figure 182 Twist grip with adjusting sleeves 1 with play 2 7 5 20 Checking kickstand stability 1 Place the pedelec on a slight elevation of 5 cm 2 Extend kickstand 3 Jolt pedelec to check stability If pedelec topples over tighten screws or change height of the kickstand 1 2...

Page 186: ...pection tasks in the maintenance book 8 3 Component specific maintenance High quality components require extra maintenance The tasks require technical expertise special tools and special lubricants The pedelec may become damaged if the stipulated maintenance intervals and procedures are not carried out This is why only specialist dealers may carry out maintenance Correct maintenance on the fork no...

Page 187: ...n seat post Maintenance After the first 250 km every 1500 km after that Eightpins suspension seat post Clean wiper 20 hours Clean slide bushing 40 hours Replace slide bushing wiper and felt strip 100 hours Seal service for gas pressure spring 200 hours FOX suspension seat post Maintenance Every 125 hours or once a year KINDSHOCK suspension seat post Maintenance Every 6 months RockShox dropper post...

Page 188: ...tion and maintenance intervals for hub SHIMANO 11 speed hub Internal oil change and maintenance 1 000 km after start of use then every 2 years or 2 000 km All other SHIMANO gear hubs Lubricate internal components Once a year or every 2 000 km ROHLOFF Speedhub 500 14 Clean cable box and grease cable drum interior every 500 km Oil change Every 5 000 km or at least once a year Pinion Maintenance 1 Ch...

Page 189: ...scribed in the brake operating instructions Injury to the eyes Problems may arise if the settings are not made properly and you may sustain serious injuries as a result Always wear safety glasses during Inspection and maintenance work Crash and falling caused by unintentional activation There is a risk of injury if the electric drive system is activated unintentionally Remove the battery before in...

Page 190: ... 6 months Check for damage corrosion fracture See ROCK SHOX compo nent maintenance instructions Maintenance as specified by manufacturer Air chamber assembly group damper and spring O K Damage detected New rear frame damper as specified in parts list FOX Rear frame damper optional 6 months Check for damage corrosion fracture Send to FOX O K Damage detected New rear frame damper as specified in par...

Page 191: ...Lubrication oil change as specified by manufacturer O K Damage detected New fork as specified in the parts list FOX suspen sion fork optional 6 months Check for damage corrosion fracture Send to FOX O K Damage detected New rear frame damper as specified in parts list RockShox suspension fork optional 6 months Check for damage corrosion fracture Maintenance as specified by manufacturer Lubrication ...

Page 192: ...t Hub with cone bearing optional Once a month Cleaning Section 7 3 12 O K Dirt Cleaning Once a month Care Section 7 4 12 O K Untreated Treat 6 months Check mount fastening O K Loose rust Retighten screws new handlebars as specified in parts list if necessary Once a year Adjust O K Not adjusted New position Hub gear optional Once a month Cleaning Section 7 3 12 O K Dirt Cleaning Once a month Care S...

Page 193: ...rews apply new paint protection film new seat post as specified in parts list if damaged SR SUNTOUR suspension seat post Every 100 hours or Once a year Complete clean check fastening and paint protection film lubricate Section 8 6 8 3 O K Loose Tighten screws apply new paint protection film new seat post as specified in parts list if damaged Eightpins NGS2 Suspension seat post 20 hours Refill oil ...

Page 194: ... Retighten screws Brake fluid 6 months Check fluid level Depending on time of year O K Too little Top up brake fluid take Pedelec out of service if damaged new brake hoses Brake linings 6 months Brake linings brake discs and rims Check for damage O K Damage detected New brake linings brake discs and rims Back pedal brake braking armature 6 months Attachment Check mount fastening O K Loose Retighte...

Page 195: ...ric drive system On board computer 6 months Check for damage Check for damage O K No screen defective screen display Restart test battery new software or new on board computer decommissioning Control panel 6 months Check control panel for damage Check for damage O K No response Restart contact control panel manu facturer new control panel Tachometer 6 months Calibration Speed meas urement O K Pede...

Page 196: ...ts optional 6 months Attachment Check mount fastening O K Loose Retighten screws Components Frequency Description Criteria Measures if rejected Components Description Criteria Measures if rejected Assembly inspection Tests Acceptance Rejection Brake system 6 months Functional check O K No full braking braking distance too long Locate defective part in brake system and correct Gear shift under oper...

Page 197: ...surised If the air system is serviced in a rear frame damper it can explode and cause serious injury Wear safety goggles protective gloves and safety clothing when assembling or carrying out maintenance on the bicycle Release the air for the air chambers Detach all air insert fitments Never service or dismantle a rear frame damper if it has not completely rebounded Intoxication from suspension oil...

Page 198: ...ncorrectly fastened screws may come loose due to impact The stem may no longer be firmly fixed in its position as a result This will cause a crash with injuries Check the handlebars and the stem s quick release are firmly in position 8 5 6 Inspect and grease steering headset 1 Remove fork 2 Clean steering headset If it is very dirty flush the bearing with cleaning agents such as WD 40 or Karamba 3...

Page 199: ...may become caught in the brake disc and block the wheel This will cause a crash Install the front wheel quick release lever on the opposite side to the brake disc Crash caused by faulty or incorrectly installed quick release The brake disc becomes very hot during operation Parts of the quick release may become damaged as a result The quick release comes loose This will cause a crash with injuries ...

Page 200: ... damage to the paintwork If there are any cracks warping or damage to the paintwork remove the pedelec from service New fork as specified in the parts list 3 Dismantle suspension fork 4 Lubricate dust seals and slide bushings 5 Check torques 6 Clean inside and exterior 7 Grease fork 8 Install fork 9 Adjust suspension fork see Section 6 3 14 Injury due to explosion The air chamber is pressurised Wh...

Page 201: ...t post from the frame 2 Remove safety and protective cover 3 Clean seat post on the inside and outside 4 Examine seat post rack for scratches cracks and fractures Replace damaged seat post as specified in the parts list 5 Lubricate screws in the parallel suspension 6 Reinsert seat post as per height specifications in the pedelec pass Check screws for correct tightening torques 7 Put on safety and ...

Page 202: ... away affix a new paint protection film 4 Undo preload adjuster and take out steel suspension 5 Clean seat post on inside and outside 6 Grease seat post on inside with SR SUNTOUR grease no 9170 001 7 Lubricate pressure roller with bicycle chain oil Lubricate articulated joints in parallel suspension with bike chain oil Figure 185 SR SUNTOUR suspension seat post lubrication points 8 Reinsert seat p...

Page 203: ...u suffer from one or more of the complaints above take the following action steps 1 Check the correct adjustment of all components In most cases however pain after pedelec rides is due to a lack of training and components set incorrectly or components that are not adjusted to the rider s physique 2 Consult a doctor as soon as possible and talk openly about the complaints Pain may be a sign of medi...

Page 204: ...inning a posture where you lean too far forward can lead to pain in the back arms and wrists The abdominal muscles are the counterpart to the back muscles and stabilise the pelvis and the back Back pain is thus often caused by weak abdominal muscles z Solution Adopt an optimal riding position see Section 6 5 3 Adjust the saddle height and tilt see Section 6 5 4 Wear cycling shorts and use chamois ...

Page 205: ...ere is almost no weight applied whereas body weight is at its highest in the sports position The force is applied to a small area on the handle meaning the pressure load on the hands is very high Hands are highly sensitive and can bear a maximum of 20 of body weight during prolonged exposure to load 9 1 6 Pain in upper thigh Pain in the upper thigh is usually due to muscular problems A muscular im...

Page 206: ...ain on the top of the kneecap often indicates a muscular imbalance Pain under the kneecap is usually related to excessive pressure in the knee joint and consequential irritation to the patellar tendon 9 1 8 Pain in the foot Your feet are one of three points of contact when you ride a pedelec Feet transmit force from the upper thigh to the pedal thus driving the pedelec In the process your feet are...

Page 207: ... drive system does not start up remove the battery 3 Insert the battery 4 Start the drive system 5 If the drive system won t start remove the battery 6 Clean all the contacts with a soft cloth 7 Insert the battery 8 Start the drive system 9 If the drive system does not start up remove the battery 10 Charge battery fully 11 Insert the battery 12 Start the drive system 13 Contact your specialist dea...

Page 208: ...oad for a long time 1 Switch off the drive system 2 Leave pedelec to cool down 3 Start the drive system The assisted journey distance is too short Is the battery fully charged 1 Check charge level 2 Recharge the battery if it is almost flat The battery does not perform as well in winter weather This does not indicate a problem The journey distance can be shorter depending on the road conditions th...

Page 209: ... specialist dealer The battery does not start charging when the charger is connected The battery may be at the end of its useful life Replace old battery with new one The battery and charger become hot Has the battery or charger temperature exceeded the operating temperature range 1 Interrupt charging process 2 Leave battery and charger to cool down 3 Start charging If the battery becomes too hot ...

Page 210: ...heck that the power cable connector has not been disconnected 2 Contact your specialist dealer if this is not the case A component may be connected which the system is unable to recognise Contact your specialist dealer The gear level is not shown on the display screen The gear level is only shown if the electronic gear shift is used 1 Check whether the power cable plug has been disconnected 2 Cont...

Page 211: ...Contact specialist dealer New brake linings and brake disc Spongy soft or poor pressure point in disc brakes Brake calliper fitted incorrectly brake disc loose brake disc or brake lining worn or brake system leaking Contact specialist dealer Noises when a disc brake is applied Dirt 1 Clean brake disc and brake thoroughly 2 If the problem is not solved contact your specialist dealer Worn or incorre...

Page 212: ...ternal hub unit The rider needs to push the pedals too far back before the brakes engage 1 Contact specialist dealer Replace brake shoe unit 2 If the problem should persist replace the internal hub unit The wheels block if the pedelec is pushed backwards Contact specialist dealer Replace internal hub unit Unusual noises when braking 1 Contact specialist dealer Lubricate brake hub 2 Replace brake s...

Page 213: ...ing the first 50 km or so after replacing the brake linings check the rims and brake linings regularly and clean to remove any residues Dirt 1 Clean rim and brake thoroughly 2 If the problem is not solved contact your specialist dealer Worn or wrong brake linings Contact specialist dealer New brake linings and rims Wheels hub or axle fitted incorrectly Contact specialist dealer Check brake system ...

Page 214: ...rom the ground in an uncontrolled way This impairs traction and control blue line Fork head and handlebars are deflected upwards if the wheel bounces back from the ground Body weight may be thrown up and back in an uncontrolled way green line Figure 187 Suspension fork rebounding too quickly Solution Turn rebound screw in a clockwise direction The rebound speed is decreased slower return Figure 18...

Page 215: ...reases the hardness of impacts Available deflection traction and control decrease blue line The fork remains in a deflected state causing the headset and handlebars to move to a lower position Body weight is shifted forward after the impact green line Figure 189 Suspension fork rebounding too slowly Solution Turn rebound screw in an anti clockwise direction The rebound speed is increased faster re...

Page 216: ...c loses some momentum Figure 191 Excessively soft suspension in the suspension fork on hilly terrain Solution Turn compression lever clockwise towards LOCK The damping and compression hardness are increased and the deflection stroke speed Efficiency on hilly and flat terrain is improved R2C2 PCS R2C2 RC2 RC2 PCS RC PCS RC RLRC PCS RLRC LORC PCS LORC Table 67 Low speed lever 1 on the SR Suntour sus...

Page 217: ...set and handlebars are deflected upwards significantly which can impair control Figure 192 Excessively hard damping in the suspension fork on bumps Solution Turn compression lever clockwise towards OPEN The damping and compression hardness reduces and the deflection stroke speed is reduced Sensitivity to small bumps is increased R2C2 PCS R2C2 RC2 RC2 PCS RC PCS RC RLRC PCS RLRC LORC PCS LORC Table...

Page 218: ...ed speed at which the rear frame damper rebounds after deflecting blue line Saddle and handlebars are deflected upwards when the wheel bounces back from the ground The rider s body weight may be shifted upwards and forwards if the rear frame damper fully rebounds too quickly green line Figure 193 Rear frame damper rebounding too quickly Solution Turn rebound adjuster wheel towards plus The deflect...

Page 219: ...ound and return to the initial position again The available deflection and traction are reduced blue line The rear frame damper remains in a deflected state after contact with the first bump When the rear wheel hits the second bump the saddle follows the path of the rear wheel instead of remaining in a horizontal position The available deflection and potential absorption of bumps are reduced which...

Page 220: ...ownwards and the pedelec loses some momentum Figure 197 Excessively soft suspension in the rear frame damper on hilly terrain Solution Turn compression lever clockwise The damping and compression hardness is increased and the deflection stroke speed is reduced Efficiency on hilly and flat terrain is improved Figure 198 Position of RS Suntour compression lever for rear frame dampers Triair2 a Triai...

Page 221: ...cted upwards and forwards the rear wheel loses contact with the ground and control is reduced green line Figure 199 Excessively hard damping in the rear frame damper on bumps Solution Turn compression lever anti clockwise The damping and compression hardness is reduced and the deflection stroke speed is increased Sensitivity to small bumps is increased Figure 200 Position of RS Suntour compression...

Page 222: ...The gear speed cannot be changed The cable was not set correctly Contact specialist dealer Reset gear shift unit check whether the gear speed can be changed when the wheel is detached from the frame Strange noises occur When switching gears Contact specialist dealer When pedalling The gear speed shown on the indicator differs from the speed in the hub The cable was not set correctly Contact specia...

Page 223: ...kes are applied Contact specialist dealer Rotation feels stiff during free rotation Contact specialist dealer Chain jumps between the gearwheels when gear is changed Gearwheels and or chain worn Contact specialist dealer New chain gearwheels or hub Symptom Cause Remedy Table 69 Error solution for limit stop ...

Page 224: ...e fitted the wrong way round after assembly Contact specialist dealer Check installation correct Hub is stiff when turned Ball bearings are worn Contact specialist dealer Replace ball bearings Ball bearings have been driven in too firmly after assembly Contact specialist dealer Check installation correct Installation sequence for ball bearings not observed Contact specialist dealer Check installat...

Page 225: ...e s metal edge separates the valve stem from the tube Contact specialist dealer Fit another type of valve Table 72 Fault solution for tyres Symptom Cause Remedy Seat post clicks or creaks Protective layer missing Maintain seat post see Section 7 4 9 Seat post deflects and bobs periodically Incorrect preload Adjust preload so that the suspension seat post does not compress under the rider s weight ...

Page 226: ...al assistance becomes less effective when the gear is changed This is because the computer sets the pedal assistance to the optimum level This is not a malfunction A noise can be heard after switching Contact specialist dealer It is normal to hear a noise coming from the rear wheel when cycling as normal The gear shift setting may not have been made properly Contact specialist dealer If the pedele...

Page 227: ...ase of impact The frame may break even under light stress 1 Take pedelec out of service 2 Send frame to a fibre composite repair company or purchase new frame as specified in the parts list 9 4 3 Repairing the suspension fork 9 4 3 1 Removing paint damage on the fork 1 Gently sand paintwork damage with 600 grit sandpaper 2 Smooth edges 3 Apply one or two coats of repair paint 9 4 3 2 Removing dama...

Page 228: ...ce needs to be checked each time a suspension fork tyre is replaced 1 Release pressure from the fork 2 Press fork together fully 3 Measure the gap between the top of the tyre and the fork crown s lower surface The gap must not be less than 10 mm If the tyre is too large the tyre will touch the fork crown s lower surface when the fork is fully pressed together 4 Release pressure on fork and pump it...

Page 229: ...amaged battery and the charger can be returned to any specialist dealer free of charge Further disposal options may be available depending on the region Store the individual parts of the decommissioned pedelec in a dry place free from frost where they are protected from direct sunlight 10 1 Guidelines on removal of waste Waste type Disposal Non hazardous waste Recycling Waste paper cardboard Retur...

Page 230: ... of Waste oil Cleaning cloths daubed in oil Lubrication oil Gear oil Lubricating grease Cleaning fluids Kerosene White spirit Hydraulic fluid Brake fluid Never mix different oil fluids Store in original container Small amounts mainly 30 kg Take to municipal collection points for hazardous waste e g mobile toxic waste collection service Larger quantities 30 kg Collection by waste disposal companies...

Page 231: ...ws Bell Functional check O K No ring too quiet missing New bell as specified in the parts list Suspension elements Fork suspension fork Check for damage O K Damage detected New fork as specified in the parts list Rear frame damper Check for damage O K Damage detected New fork as specified in the parts list Suspension seat post Check for damage O K Damage detected New fork as specified in the parts...

Page 232: ...facturer new control panel Tachometer Speed measurement O K Pedelec travelling 10 too fast slow Take pedelec out of service until the source of the error is found Cabling Visual inspection O K Failure in system damage kinked cables New cabling Battery mount Firmly in position lock contacts Functional check O K Loose lock doesn t close no contacts New battery mount Motor Visual inspection and mount...

Page 233: ... K Loose Retighten screws Saddle 6 months Check mount fastening O K Loose Retighten screws Seat post 6 months Check mount fastening O K Loose Retighten screws Guard 6 months Check mount fastening O K Loose Retighten screws Pannier rack 6 months Check mount fastening O K Loose Retighten screws Attachments 6 months Check mount fastening O K Loose Retighten screws Bell 6 months Functional check O K N...

Page 234: ... rear light as specified in parts list replace if necessary Headlight 6 months Side light daytime riding light Functional check O K No constant light New headlight light as specified in parts list replace if necessary Reflectors 6 months All complete state fastening O K Damaged or not all complete New reflectors Drive gear shift Chain cassette sprocket chainring 6 months Check for damage O K Damag...

Page 235: ... K Damage loose Refasten motor contact motor manufacturer new motor take out of service Software 6 months Check version In latest version Not latest version Import update Component Frequency Description Criteria Inspection Test Acceptance Brake system 6 months Functional check O K No full braking braking distance too long Locate defective part in brake system and correct Gear shift under operating...

Page 236: ...MY23P01 22_1 0_21 10 2022 235 Documents Notes ...

Page 237: ...uminium Ahead stem adjustable handlebars clamp diameter Ø 31 8 mm stem length 45 50 90 mm 55 110 mm Handlebars KALLOY AL080S Aluminium Ø 31 8 mm Height 55 mm Backsweep 40 630 mm length 560 680 mm Handles tapered Left hand Right hand VELO ENTERPRISE VLG 1551 2D3 Suede winged grips Fork Pegasus Orticello Rigid fork aluminium chrome Offset 45 mm Fork remote control Saddle VELO ENTERPRISE VL 6397 Seat...

Page 238: ...9 speed Rear derailleur SHIMANO ALIVIO RD M3100 SGS 9 gear Front derailleur Sprocket SHIMANO CS HG200 9 9 SPD 11 36T Cassette sprocket 9 speed Teeth combination 11 36T 11 13 15 17 20 23 26 30 36T Spoke guard Headlight FUXON FS 50 SL LED 6 12 V DC Max 50 lx With switch With side light With sensor Rear light FUXON R 232EB LED 6 12 V DC With Z reflector Reflectors Front Rear Side Pannier rack front P...

Page 239: ... 5 hole mount 36H Steering headset FSA no 83RO SC 1 5 Aluminium Aheadset conical for fork steerer 1 5 Stem Together with ALL UP 2 0 Handlebars ZecuRE Noir 35 Aluminium Ø 35 0 mm Height Gent 15 mm Wave 35 mm Backsweep Gent 15 length 680 mm Handles tapered Left hand Right hand ERGON GC1 Winged grips Fork Pegasus Swing Rigid fork steel 31 8 mm oval conical Crown 62 mm Fork remote control Saddle VELO ...

Page 240: ...r TEKTRO W TR160 47 Ø 160 mm 5 hole mount ABS Shifter SHIMANO NEXUS SL C6000 8 Twist grip gear 8 speed Rear derailleur See shifting hub Front derailleur Sprocket SHIMANO SM 8S31 Small parts 18T Spoke guard Headlight FUXON FS 50 SL LED 6 12 V DC Max 50 lx With switch With side light With sensor Rear light FUXON R 232EB LED 6 12 V DC With Z reflector Reflectors Front Rear Side Pannier rack front Pan...

Page 241: ...MY23P01 22_1 0_21 10 2022 240 Documents 11 3 3 Ancura E7R HS11 Wave NL 23 15 2096 not available Information not available when document was produced ...

Page 242: ...Fork steerer diameter Ø 25 4 mm Stem angle 0 80 Stem length 160 180 230 mm Handlebars KALLOY HB411E Aluminium Ø 31 8 mm height 28 mm Backsweep 37 vertical angle 25 Length Gent 680 mm Wave 660 mm Handles tapered Left hand Right hand VELO ENTERPRISE VLG 1115AD2 Plastic 134 5 134 5 mm Fork SR SUNTOUR NEX E25 P 700C Steel suspension fork Offset 44 mm Head tube 1 1 8 1 5 to1 1 8 Deflection 75 mm Right ...

Page 243: ... Charger charging current max 2 A See Section 11 4 Brake lever Front Rear MAGURA HS11 Brake lever for hydraulic rim brake 4 finger Brake Front Rear MAGURA HS11 Hydraulic rim brake Brake disc Front Rear SHIMANO BR MT200 ABS Shifter SHIMANO NEXUS SL C3000 7 Twist grip gear 7 speed Rear derailleur See shifting hub Front derailleur Sprocket SHIMANO SM7R45N Small parts 18T Spoke guard Plastic 36H Headl...

Page 244: ... Handlebars KALLOY HBRB11 Aluminium Ø 25 4 mm height 28 mm backsweep 37 vertical angle 25 Length Gent 680 mm Wave 660 mm Handles tapered Left hand Right hand VELO ENTERPRISE VLG 1115AD2 Plastic 134 5 134 5 mm Fork SR SUNTOUR CR85 E25 P 700C Steel suspension fork Right side LO cartridge Left side Steel suspension with adjustable preload Deflection 63 mm Stanchion distance 116 mm Offset 41 mm Head t...

Page 245: ... brake Brake disc Front Rear MAGURA eSTOP CT for ABS ABS Shifter SHIMANO NEXUS SL C3000 7 Twist grip gear 7 speed Rear derailleur See shifting hub Front derailleur Sprocket SHIMANO SM7R45N Small parts 18T Spoke guard Plastic 36H Headlight FUXON FS 30 EB LED 6 12 V DC Max 30 lx With front reflector Rear light FUXON R 232EB LED 6 12 V DC With Z reflector Reflectors Front Rear Side Pannier rack front...

Page 246: ...MY23P01 22_1 0_21 10 2022 245 Documents 11 4 Charger operating instructions 0123435678 9 78 7 3951 8 ABC D ABC D ABC ...

Page 247: ... 2 15A Output 36V 6A Made in Vietnam Fast Charger BCS250 eBike Battery Charger 36 4 230 0 275 007 907 Li Ion Use ONLY with BOSCH Li Ion batteries Input 230V 50Hz 1 5A Output 36V 4A Made in PRC Robert Bosch GmbH 72757 Reutlingen Germany Standard Charger BCS220 Robert Bosch GmbH 72757 Reutlingen Germany Standard Charger Fast Charger EBE D F A G A C ...

Page 248: ...MY23P01 22_1 0_21 10 2022 247 Documents D Compact Charger A G A C EBE D F ...

Page 249: ...MY23P01 22_1 0_21 10 2022 248 Documents D EBE D F A G A C ...

Page 250: ...MY23P01 22_1 0_21 10 2022 249 Documents D A G A C EBE D F ...

Page 251: ...MY23P01 22_1 0_21 10 2022 250 Documents D EBE D F A G A C ...

Page 252: ... C 0 C H G M G N G C 0 G N N G G G C 0 0 G G G M G G G G C C 0 0 C 0 0 C 0 C G N G C 0 0 0 0 0 G G G G G G C C C C C 0 0 0 0 C G M G N C C 0 0 C 0 K G G G N G G L G G G G V S Pk G A CBU G L 0 7 G N G G M G N G N N G A G A G Q N G L A G A N G 0 0 G N G G N G L G G G N G G NN G N G G a N A BG H H BG N BG C N G BG L N G A NN C A G A C EBE D F ...

Page 253: ...J J G N G G G G B G L N G C 0 C G G NN N G G A OG M G L N G 0 C 0 C M M G G G G N G G G G C 0 G C G G NN B G N G G M M G G L P N G N G G G G G G 0 0 0 0 C C C 0 N G M G N G G G OG M G L N G N N A M G G G GM G G N G G G G Q f I i M G G G N G G G PKH N G G OG G M N G L N G N G G M G G G G G G L G G G G 5 H G G G G L N G A G G G L 5 H G G G L G G G G G L OG G G G L M G G G G OG G L M G L N G G N G G ...

Page 254: ... NN 5 H N G G G G M N G G G G N G L M G N G G N G N G M N N G G G G N M G G N G N G G G N D 0 0 0 0 A N C B G G A C H G N G G G G G G H G G G G G G G G G G 5 C C B G G C B G BG A B N G M G N BG G M G G G G G A N B G G K K N G G N M G L G 1 0 0 N G a G G M L G G T N G G M GL BG M G N H N G G G G J C 0 H G K H F F KS O K K Ka L M G G L N L N 0 9 0 A G A C EBE D F ...

Page 255: ...ject s functional capability Disc brake Source EN 15194 2017 brake in which brake pads are used to grip the lateral faces of a thin disc attached to or incorporated into the wheel hub Drive belt Source EN 15194 2017 seamless ring belt which is used as a means of transmitting drive force Electrical control system Source EN 15194 2017 electronic and or electrical component or an assembly of componen...

Page 256: ...ntal position and with the seat post set to the minimum insertion depth mark Maximum tyre pressure Source EN 15194 2017 maximum tyre pressure recommended by the tyre or rim manufacturer for a safe and efficient performance If the rim and tyre both indicate a maximum tyre pressure the maximum inflation pressure is the lower of the two pressures indicated Minimum insertion depth Source EN 15194 2017...

Page 257: ...rame Shut off speed Source EN 15194 2017 speed reached by the pedelec at the moment the current has dropped to zero or to the no load current value Slippage Source DIN 75204 1 1992 05 the difference in relation to vehicle speed between the vehicle speed and the speed of its wheels at their circumference Spare part Source EN 13306 2018 02 3 5 item intended to replace a corresponding item in order t...

Page 258: ...llowing year 12 1 Abbreviations 12 2 Simplified terms The following terms are used for better legibility Abbreviation Meaning derivation ABS Anti blocking system EPAC Electric power assisted cycle PTW Permitted total weight Table 76 Table of abbreviations Term Meaning Operating instructions Original operating instructions Damper Rear frame damper Specialist dealer Bicycle specialist dealer Motor D...

Page 259: ... compliance with Appendix I No 1 5 1 of the Machinery Directive 2006 42 EC The following harmonised standards have been applied ISO 20607 2018 Safety machinery Instruction handbook General drafting principles EN 15194 2017 Cycles Electrically power assisted cycles EPAC Bicycles The following other technical standards have been applied EN 11243 2016 Cycles Pannier racks for bicycles Requirements an...

Page 260: ...MY23P01 22_1 0_21 10 2022 259 Appendix II Declaration of conformity for incomplete machine ...

Page 261: ...MY23P01 22_1 0_21 10 2022 260 Appendix ...

Page 262: ...MY23P01 22_1 0_21 10 2022 261 Appendix ...

Page 263: ...e disc 172 check brake linings 172 check pressure point 171 check 156 171 clean 157 secure during transport 82 use 145 cable clip 47 cover cap 47 hydraulic 47 insert pin 47 knob 47 mechanical 47 rim brake 49 union nut 47 Braking distance 254 Break in operation 85 carry out 85 prepare 85 Button minus 55 127 142 on off display 55 127 142 push assist 55 127 142 C Cantilever brake torque 71 Carbon sea...

Page 264: ... 29 check 98 181 clean 159 maintain 163 use 136 use bar ends 136 use multi position handlebars 136 torque 75 Handles check 156 Handles clean 159 maintain 163 use leather handles 136 Headlight adjust 126 check 180 clean 157 torque 79 Headset see steering headset Hub axle position 42 Hub body position 42 Hub gear check 182 Hub 42 adjust ROHLOFF 183 clean 160 maintain 164 service 187 position 38 torq...

Page 265: ...rket 256 Plus button 55 127 142 Pressure point 256 Puncture protection belt 40 position 38 Push assist button 55 127 142 Push assist use 143 Q Quick release 256 inspect 198 position 42 Quick releases check 155 R Racing bicycle valve see Presta valve Racing bicycle 256 Rear derailleur maintain 165 position 51 torque 79 Rear frame damper check 155 clean 157 inspect 196 maintain 187 196 solve problem...

Page 266: ...es 65 Total deflection 256 Trailer 129 Transportation 81 Transporting see Transportation Tread 39 position 38 Tube replace 226 Tyre design types 38 Tyre pressure 38 change 167 check 167 Tyre size 38 Tyre position 38 Tyres 38 check 169 clean 160 Tyres Tube type tyres 38 U USB cover check 156 USB port 55 127 142 V Valve 38 Dunlop valve 41 position 38 V Brake brake torque 80 V brake adjust 174 Vehicl...

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