Bosch 0 275 007 025 User Manual Download

Page: 1 / 33

Robert Bosch GmbH

Bosch eBike Systems
72703 Reutlingen
Germany

www.bosch-ebike.com

0 276 001 SPUen

(2014.04) T / 34

Performance Line

Age: 16+

This manual contains important safety,
performance and service information.
Read and understand it along with the
information provided to you by your
bicycle manufacturer before using the
product, and keep it for reference.

TURBO

SPORT

TOU

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OFF

MPH

KM/H

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AMM

PMWH

MIN

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RESET

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Owner’s Manual — The Bosch Drive System

Drive Unit | Intuvia | PowerPack | Charger

0 275 007 025 | 1 270 020 909 | 0 275 007 524/525 | 0 275 007 906

Original instructions

Summary of Contents for 0 275 007 025

Page 1: ...along with the information provided to you by your bicycle manufacturer before using the product and keep it for reference TU RB O SP OR T TO UR EC O OF F M P H K M H Reichweite AM M PM WH MI N MP H KM H RESET TU RB O SP OR T S TO UR EC O OF F M P H K M H Reichweite AM M PM WH MI N MP H KM H Owner s Manual The Bosch Drive System Drive Unit Intuvia PowerPack Charger 0 275 007 025 1 270 020 909 0 27...

Page 2: ...e Views 4 Component Views 6 On Product Warning Labels 9 Operating your Bosch Drive System 10 Getting Ready to Ride 10 Safe Start Up Procedure 10 Operation 11 Maintenance Cleaning 15 Storing 16 Bosch Drive System Components 17 Drive Unit Display Unit Intuvia 17 Lithium Ion Battery Pack PowerPack 21 Charger 26 Troubleshooting 30 Battery Recycling Program 33 ...

Page 3: ...must have the physical coordination reaction and mental capabilities to control a bike and manage traffic road conditions and sudden situations and also to respect the laws and instructions governing bicycle use Thismanualcontainsimportantsafety performance and service information Read it before you take the first ride on your new bicycle and keep it for reference The manual can also be found onli...

Page 4: ...le View Standard Bosch Drive System Components Allrepresentationsofbikecomponents withtheexception of the eBike components are schematic and can deviate from your eBike 3 Display unitIntuvia 9 Drive unit 10 Operating unit A8 Standard battery pack PowerPack C1 Battery charger 9 A8 3 10 C1 ...

Page 5: ...iew Rack Type Bosch Drive System Components Allrepresentationsofbikecomponents withtheexception of the eBike components are schematic and can deviate from your eBike 3 Display unitIntuvia 9 Drive unit 10 Operating unit A2 Rack type battery pack PowerPack 3 10 9 A2 ...

Page 6: ...stance scroll down button 13 Increase assistance scroll up button 14 Push assistance button WALK Not executable in some countries Display Unit Information a Drive unit assistance indicator b Assistance level indicator c Light indicator d Text indicator e Value indicator f Speed indicator g Battery charge control indicator T U R B O S P O R T T O U R E C O O F F MPH KM H Range AMM PMWH MIN MPH KM H...

Page 7: ... your eBike A1 Holder for the rack type battery pack A2 Rack type battery pack A3 Operation and charge control indicator A4 On Off button A5 Key for the battery pack lock A6 Battery pack lock A7 Upper holder for the standard battery pack A8 Standard battery pack A9 Bottom holder for the standard battery pack C1 Battery charger C6 Socket for charge connector C7 Charge socket cover A1 C1 A9 C6 C7 A8...

Page 8: ...English 8 0 276 001 SPUen 23 4 14 Bosch eBike Systems Component View Charger Product Features C1 Battery charger C2 Charger socket C3 Plug in connector C5 Charge connector C2 C1 C3 C5 ...

Page 9: ... Bosch Otras baterías podrían reventar causando lesiones personales y daños No reemplace el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas Pour un fonctionnement sûr reportez vous au manuel Risque de choc électrique Utiliser en lieu sec uniquement A utiliser uniquement avec les batteries des systèmes d assistance électrique D eBike de Bosch autres ba...

Page 10: ... injury Typically the maximum riding weight is defined by the sum of the rider s weight plus the weight of any luggage Intended Use Understand your bike and its intended use by check ing your bicycle owner s manual Using your bike the wrong way and for a purpose for which it was not de signed can result in death or serious injury The Bosch Drive System components are intended exclu sively for your...

Page 11: ...sufficiently charged the display unit can also be switched on when not inserted in the holder To switch off the display unit press the On Off button 5 When the display unit is not inserted in the holder and no button is pressed it automatically switches off after 1 min to save energy Battery charge control indicator The battery pack charge control indicator g indicates the charge condition of the ...

Page 12: ... lighting is switched off Lights off appears for approx 1 s in the text indicator d The light symbol c is dis played when the light is on Switching the driving light on and off has no effect on the backlightingforthedisplay Thebacklightingforthedisplay isactiveassoonasthesystemorthedisplayisswitchedon Speed and Distance Indicator The speed indicator f always displays the current speed The followin...

Page 13: ...if required Continued travel without assis tance from the drive unit is possible at any time However have the eBike checked before attempting new trips WARNING Have all checks and repairs performed only by an authorized Bosch eBike dealer Notes on Riding with the eBike System When does the eBike Drive Unit Operate The eBike drive unit assists you when riding as long as you step on the pedals Witho...

Page 14: ...nsport and cause an accident to following vehicles Alwaysuseanapprovedandcompatiblebicyclerack when transporting your eBike The Bosch Drive Sys tem adds weight to the bicycle Refer to your bicycle rack manual to be sure your eBike is compatible Over loading a bike rack can result in death or serious injury Use proper lifting techniques because electric bikes are generally heavier than bicycles Shi...

Page 15: ...signs and follow all instructions Do not submerge your drive unit in water or wash with a pressurized hose Your Bosch drive unit is de signed to be water tight to rain water and non pressur ized hose washing Note down the manufacturer and the number of the key In case the keys are lost please contact an autho rized Bosch eBike dealer Please provide the name of the manufacturer and the number of th...

Page 16: ...ndicator A3 lights up recharge the battery pack again to approx 60 Notice When the battery pack is stored discharged emp ty for longer periods it can become damaged despite the low self discharging feature and the battery pack capacity may be strongly reduced It is not recommended to have the battery pack connected permanently to the charger Storage Conditions Store the battery pack in a dry well ...

Page 17: ... ly with identical components or components specifically approved for your eBike by the bicycle manufacturer Thisprotectsthedriveunitagainstover load and damage Remove the battery pack from the eBike before be ginning work e g inspection repair assembly maintenance work on the chain etc on the eBike transporting it by car or plane or storing it Uninten tional activation of the eBike system poses a...

Page 18: ...scroll down button 13 Increase assistance scroll up button 14 Push assistance button WALK Not executable in some countries Display Unit Information a Drive unit assistance indicator b Assistance level indicator c Light indicator d Text indicator e Value indicator f Speed indicator g Battery charge control indicator T U R B O S P O R T T O U R E C O O F F MPH KM H Range AMM PMWH MIN MPH KM H RESET ...

Page 19: ...e handlebars Drive unit Article number 0 275 007 025 Power W 350 Torque at drive max Nm 60 Rated voltage V 36 Operating temperature F 23 104 Storage temperature F 14 122 Degree of protection IP 54 dust and splash water protected Weight appox lb 8 8 Intuvia Article number 1 270 020 909 Max charging current USB connection mA 500 Charging voltage USB connection V 5 Operating temperature F 23 104 Stor...

Page 20: ...inserted briefly press the On Off button 5 of the display unit once When the display unit is inserted press the On Off but ton on the battery pack The motor assistance is activated as soon as you step on the pedals except when in the OFF assistance mode The motor assistance depends upon the settings of the dis play unit As soon as you stop pedaling when in normal operation or as soon as you have r...

Page 21: ...nd all war ranty claims If it is not being used keep the battery pack away from paper clips coins keys nails screws or other smallmetalobjectsthatcanmakeaconnectionfrom one terminal to another Shorting the battery pack ter minals together may cause burns or a fire For any dam age caused by shorting the terminals in this way any and all warranty claims through Bosch shall be invalid If it is abused...

Page 22: ...m your eBike A1 Holder for the rack type battery pack A2 Rack type battery pack A3 Operation and charge control indicator A4 On Off button A5 Key for the battery pack lock A6 Battery pack lock A7 Upper holder for the standard battery pack A8 Standard battery pack A9 Bottom holder for the standard battery pack C1 Battery charger C6 Socket for charge connector C7 Charge socket cover A1 C1 A9 C6 C7 A...

Page 23: ...icelife Interrupt ingthechargingprocessdoesnotdamagethebatterypack The battery pack is equipped with a temperature control in dicator which enables charging only within a temperature range between 32 F and 104 F When the battery pack is not within the charging temperature range three LEDs of the charge control indicatorA3 flash Disconnectthebatterypackfromthechargeruntilits temperature has adjuste...

Page 24: ...ck carrier Always check that the battery pack is locked in place To do this pull on the battery pack handle after the key has been removed Check if the battery pack is tightly seated Always lock the batterypackwithlock A6 otherwise the lock can open and the battery pack could fall out of the holder After locking always remove the key A5 from the lock A6 This prevents the key from falling out and t...

Page 25: ... after the key has been removed Notice Whenthebatterypackcapacityisbelow5 none oftheLEDsforcharge controlindicatorA3willlightup On ly the display unit will indicate if the eBike system is switched on Toswitchoffthebatterypack presstheOn OffbuttonA4 again The LEDs for indicator A3 go out This also switches off the eBike system When no power output from the eBike drive unit is request ed for approx ...

Page 26: ...ersonnel using original spare parts Damaged bat tery chargers cables and plugs increase the risk of elec tric shock Donotoperatethebatterychargeroneasilyflamma blesurfaces e g paper textiles etc orincombus tible environments There is danger of fire due to the heating of the battery charger during charging Battery packs must not be subjected to mechanical impacts There is a risk that the battery pa...

Page 27: ...English 27 Bosch eBike Systems 0 276 001 SPUen 23 4 14 Product Description and Specifications Product Features C1 Battery charger C2 Charger socket C3 Plug in connector C5 Charge connector C2 C1 C3 C5 ...

Page 28: ... Put the battery pack down only on clean surfaces In particular avoid getting the charge socket and the con tacts dirty e g with sand or soil Insert the charger plug C5 for the battery charger into the socket C6 on the battery pack Battery Charger Charger Article number 0 275 007 906 Rated voltage V 100 230 Frequency Hz 50 60 Output voltage V 36 Charging current A 4 Permitted charging temperature ...

Page 29: ...ging proce dure or it can also be attached after the charging proce dure has begun The charging state is displayed by the battery charge con trol indicator A3 on the battery and by the bars on the dis play unit Whenchargingthemainbatteryonthebike thebatteryfor the display unit can also be charged Duringthechargingprocedure theLEDsforcharge control indicator A3 on the battery pack light up Each con...

Page 30: ...contacts checked 424 Communications error among the components Have connections and contacts checked 426 Internal time out error Restart the system If the problem persists contact your Bosch eBike dealer 430 Internal battery pack of display unit empty Charge display unit in holder or via USB port 440 Internal error in the drive unit Restart the system If the problem persists contact your Bosch eBi...

Page 31: ...ch off the eBike system and allow the drive unit to either cool down or heat up to the permissible temperature Restart the system If the problem persists contact your Bosch eBike dealer 605 Battery pack temperature error while charging Unplugthechargerfromthebatterypack Allowthebatterypackto cool If the problem persists contact your Bosch eBike dealer 606 External battery pack error Check the wiri...

Page 32: ... temperature range has been reached Do not connect the battery pack to the charger until it has reached the permissible charging temperature No charging procedure possible no indication on the battery pack Plug not inserted correctly Check all plug connections Contacts of battery pack dirty Carefully clean the battery pack contacts using a damp cloth Socket outlet cable or charger defective Check ...

Page 33: ...isposal The drive unit display unit incl the operating unit battery pack speed sensor accessories and packaging should be sorted for environmen tally friendly recycling Do not dispose of eBikes and their components with the household waste YoumayrecycleyourBoschbattery pack by calling 1 800 822 8837 ...

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