ABB Terra 54 Series User Manual Download

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USER MANUAL

Terra 54 / 54HV charger

User and Operation Manual

Rev 00

Date. 20/08/2020

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Summary of Contents for Terra 54 Series

Page 1: ... USER MANUAL Terra 54 54HV charger User and Operation Manual Rev 00 Date 20 08 2020 ...

Page 2: ...ty in the ABB products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by ABB ABB assumes no responsibility for any errors that may appear in this document In no event shall ABB be liable for direct indirect special incidental or consequential damages of any nature or kind arising from the use of this docum...

Page 3: ... 1 Emergency stop 16 4 Operator Instructions 17 4 1 Cleaning of the cabinet 17 4 2 Service inspection of the cabinet 17 4 2 1 Emergency stop inspection 18 4 2 2 Special inspections 18 4 3 Problem resolving 18 4 3 1 Overview of the cabinet 18 4 3 2 Cabinet with open doors 19 4 3 3 Component view open front door 20 4 3 4 Component view right side door DC side 21 4 3 5 Component view open left side d...

Page 4: ...t Circuit Breaker with Overload protection Breaks the connection if a residual current or overload is detected RCD Residual Current Device Breaks the connection if a residual current is detected RFID Radio Frequency IDentification RFID is acommunication technology by means of radio waves to transfer data over a very short distance between a reader and an electronic tag or card Site operator Person...

Page 5: ...t the best user experience Besides the screens needed for the charging process the interface has help screens available to provide additional information 1 3 Intended use of the charger The Terra charger is a stand alone DC and AC fast charger for EVs The outlets of the charger must solely be used to charge electric vehicles compatible with the supported charging standards 1 4 Owner responsibiliti...

Page 6: ...omply ABB operating and maintenance instructions 1 5 Signs The following signs are used on the equipment and in this manual DANGER Hazardous voltage Identifies a hazard that could result in severe injury or death through electrocution WARNING Various Identifies a hazard that could result in severe injury or death WARNING Rotating parts Identifies a hazard that could result in injury due to the pre...

Page 7: ... is a fire in or nearby the charger If the charger was immersed in water or any other fluid If the charger is damaged in any way Do not use the charger Contact the owner site operator NOTICE When connecting or disconnecting a connector 1 Handle cables and connectors with care Do not drop the cables or connectors Place them back in their respective holders 2 Only insert a connector into a suitable ...

Page 8: ...lder 2 2 Charger configurations The charger is built up with a modular architecture Supported charging standards in a charger configuration are described by a letter Indicator Description C CCS up to 50 kW DC output J CHAdeMO version 1 0 up to 50 kW DC output G Type 2 AC power over a connected cable up to 41 4 kW and 3 phases T Type 2 AC power over a socket up to 22 kW and 3 phases The charger is ...

Page 9: ... external fuse can charge 50 kW DC and 43 kW AC simultaneously 2 3 Authorization to charge Operation of the charger is possible with or without authorization The authorization to charge can be based on RFID PIN or mobile authentication methods Operating a charger with authorization requires a subscription to a back office Authorization can either be an ABB supplied standard solution or from an ext...

Page 10: ...s is a field installable upgrade To recognize if a charger is compliance to MID Directive Check the charger label The product compliance is indicated by the info showed in the Highlighted box The Label reports all the necessary info to be compliance to 2014 32 EU MID directive 2 6 Energy Meter Readout A Hour hh mm ss B Data YY MM DD C DC Energy delivered kWh D AC Energy delivered KWh where availab...

Page 11: ...il the expiry of the legal deadlines for legal redress for the business transaction No substitute values may be created for non existent data for billing purposes 5 The user of this product must provide users of measured values who receive measured values from this product from him and use them in business transactions with an electronic form of operating instructions approved by the conformity as...

Page 12: ...voicing in such a way that they can be checked for authenticity using the transparency and display software They can be made available via channels that have not been verified under calibration law 7 The EMSP must make available to the customer the transparency and display software belonging to the charging device for checking the data packets for integrity 8 The EMSP must be able to show in a ver...

Page 13: ...1 01 11 13 26 12 All of the above obligations apply to the EMSP as the user of measured values in the sense of Section 33 MessEG even if it obtains the measured values from the charging facilities via a roaming service provider ...

Page 14: ...he instructions on the screen In case you first insert the charger s connector into the EV s inlet the correct outlet is selected automatically 3 Connect the charger s connector to the vehicle s charge inlet 4 On the touchscreen press start 5 If applicable scan the RFID card for authorization or use PIN or use a mobile payment method 6 The charger charges the vehicle after the preparation phase an...

Page 15: ...r CCS and AC charging or by the charger for CHAdeMO charging 9 Take the connector out of the car and put it back in the connector holder on the charger NOTICE Locked connector For AC and CCS charging the EV locks the connector If the user wants to take the connector out of the car it may be necessary to unlock all doors of the EV or use the unlock charge connector button on the car key if present ...

Page 16: ... in Error Reference source not found The charger stops all ongoing charging sessions and displays a message 2 Contact the Site operator NOTICE Emergency button is pressed accidentally If the emergency stop button is accidentally pushed 1 Verify that the situation is safe 2 Turn the emergency button clockwise The emergency button is released and the charger is reactivated After a few seconds the me...

Page 17: ...ion and gloss Check the coating on damage NOTICE Rust forming When the charger is placed in a corrosion sensitive environment the forming of superficial rust is possible on the welding points This rust is merely visual there is no risk for the cabinet s integrity The rust can be removed with the cleaning procedure described above To prevent the rust from reappearing prime the areas with a transpar...

Page 18: ...dent or fire If its location has been flooded 4 3 Problem resolving The site operator or helpdesk is the first response to a customer call The helpdesk can remotely solve simple problems for the customer In special cases the site operator with knowledge of the charger can be asked by ABB Service to report about the status of some internal components of the charger Therefore a brief description of ...

Page 19: ...ARNING Do not open the cabinet if you are not certified to work with high voltage and high current 4 3 2 Cabinet with open doors A G B A C G A Front door with 1 connector holder only B Right door DC charging side C Left door AC charging side ...

Page 20: ...ent view open front door The main components as can be seen with an open front door which is hold by a lever with hook A RCBO control group B DC power modules RCD group C Main switch mains isolator Figure 2 Charger front side component view A G B G C G ...

Page 21: ...opened from the inside From the front side the right side door can be opened by turning a single lever located at half height D Power module circuit breakers 5x E 24 V power supply F AC relay G Overvoltage protection H Mains isolator cable connection Figure 3 Charger right side component view D G E G F G G G H G ...

Page 22: ...e door AC side The side doors can only be opened from the inside From the front side the left side door can be opened by turning a single lever located at half height I AC relay J MCB 32 A or 63 A K AC charging Type B RCD Figure 4 Charger left side component view I G J G K G ...

Page 23: ... live H From the main switch the power is divided into groups The charger has two in case of only DC charging or three in case of DC and AC charging power groups Control power group feeds power to all electronic components in the cabinet DC charge power group feeds power the power modules needed for DC charging AC charge power group feeds the AC charging The control group is protected by an RCBO A...

Page 24: ...ause damage to the charger especially when charging For this reason the cabinet has a climate control The climate control is inactive when the power is off When the charger has been without power for several hours when switched off or due to an external power outage it is important to activate the climate control before a car is charged to prevent damage to the charger This can be ensured by follo...

Page 25: ...midity is below 80 4 7 Preventive maintenance The charger must be inspected and serviced yearly by an ABB trained certified technician 5 Compliance Conformity with the relevant community harmonization legislation EMC Directive No 2014 30 EU Low Voltage No 2014 35 EU RED Directive No 2014 53 EU MID Directive No 2014 32 EU Conformity with the following harmonized standards Emission EN 61000 6 3 2007...

Page 26: ... the site operator The contact data of the site operator are usually shown on the charger Please contact your local ABB Service organisation or Service partner for first line problem analysis and solving In case they cannot solve the problem they will contact the second line Service organisation ...

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