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RELION

®

Substation Merging Unit SMU615

Application Manual

Summary of Contents for Relion SMU615

Page 1: ...RELION Substation Merging Unit SMU615 Application Manual...

Page 2: ......

Page 3: ...Document ID 1MRS758580 Issued 2022 09 30 Revision C Product version 1 0 Copyright 2022 ABB All rights reserved...

Page 4: ...this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of the ABB Group Al...

Page 5: ...ted and communicate data and information via a network interface which should be connected to a secure network It is the sole responsibility of the person or entity responsible for network administrat...

Page 6: ...concerning electrical equipment for use within specified voltage limits Low voltage directive 2014 35 EU This conformity is the result of tests conducted by ABB in accordance with the product standar...

Page 7: ...package version 15 2 2 Operation functionality 16 2 2 1 Optional functions 16 2 3 Physical hardware 16 2 4 Local HMI 17 2 4 1 LEDs 18 2 4 2 Keypad 18 2 5 Web HMI 19 2 6 Authorization 20 2 6 1 Audit tr...

Page 8: ...ams 57 4 Merging unit s physical connections 69 4 1 Inputs 69 4 1 1 Energizing inputs 69 4 1 2 Auxiliary supply voltage input 70 4 1 3 Binary inputs 71 4 1 4 Optional light sensor inputs 71 4 2 Output...

Page 9: ...nction can be used 1 2 Intended audience This manual addresses the protection and control engineer responsible for planning pre engineering and engineering The protection and control engineer must be...

Page 10: ...re 1 The intended use of documents during the product life cycle 1 3 2 Document revision history Document revision date Product version History A 2017 09 26 1 0 First release B 2019 05 17 1 0 Content...

Page 11: ...lated to personal injury it is necessary to understand that under certain operational conditions operation of damaged equipment may result in degraded process performance leading to personal injury or...

Page 12: ...9 2 LE sampled value sending SMVSENDER SMVSENDER SMVSENDER Condition monitoring and supervision Circuit breaker condition monitor ing SSCBR1 CBCM 1 CBCM 1 Trip circuit supervision TCSSCBR1 TCS 1 TCM...

Page 13: ...C1 PT 1 PT 1 PTGAPC2 PT 2 PT 2 Time delay off 8 pcs TOFGAPC1 TOF 1 TOF 1 TOFGAPC2 TOF 2 TOF 2 TOFGAPC3 TOF 3 TOF 3 TOFGAPC4 TOF 4 TOF 4 Time delay on 8 pcs TONGAPC1 TON 1 TON 1 TONGAPC2 TON 2 TON 2 TO...

Page 14: ...IEC 61850 IEC 60617 IEC ANSI TRPPTRC2 Master Trip 2 94 86 2 TRPPTRC3 Master Trip 3 94 86 3 TRPPTRC4 Master Trip 4 94 86 4 TRPPTRC5 Master Trip 5 94 86 5 Introduction 1MRS758580 C 14 SMU615 Applicatio...

Page 15: ...full potential of the IEC 61850 standard for communication and interoperability in the digital substations SMU615 supports process bus according to IEC 61850 9 2 LE with IEEE 1588 v2 time synchronizat...

Page 16: ...icated internal fault out put contact X110 Empty With application configuration A BI O module BIO0007 With application configuration B 8 binary inputs 3 high speed SO contacts X120 Order alter nativel...

Page 17: ...l See the installation manual for more information about the case and the plug in unit Table 2 Input output overview Appl conf Order code digit Analog channels Binary channels 8 9 10 CT VT Combi senso...

Page 18: ...11 matrix programmable LEDs on front of the LHMI The LEDs can be configured with PCM600 and the operation mode can be selected via WHMI or PCM600 2 4 2 Keypad The LHMI keypad contains a push button w...

Page 19: ...ed HTTPS connection to WHMI using TLS encryption The WHMI is verified with Internet Explorer 8 0 9 0 10 0 and 11 0 WHMI offers several functions Programmable LEDs and event lists System supervision Pa...

Page 20: ...ined user categories Username User rights VIEWER Read only access OPERATOR Clearing indications ENGINEER Changing settings Clearing event list Clearing disturbance records Changing system settings suc...

Page 21: ...l events Audit trail event Description Configuration change Configuration files changed Firmware change Firmware changed Firmware change fail Firmware change failed Attached to retrofit test case Unit...

Page 22: ...l parameter via Configuration Authorization Security This exposes audit trail events to all users Table 5 Comparison of authority logging levels Audit trail event Authority logging level None Configur...

Page 23: ...tocol PRP 1 and high availability seamless redundancy HSR protocol Both protocols rely on the duplication of all transmitted information via two Ethernet ports for one logical network connection There...

Page 24: ...connecting to PRP and normal networks By connecting the node directly to LAN A or LAN B as SAN By connecting the node to the merging unit s interlink port HSR HSR applies the PRP principle of parallel...

Page 25: ...patible devices in the local network in a real time manner The data can then be processed by any protection relay to perform different protection automation and control functions With process bus the...

Page 26: ...Sensors Protection and Control Relay Substation Merging Unit Figure 7 SMU615 sending current measurements as sampled measured values to a protection relay SMU615 overview 1MRS758580 C 26 SMU615 Applic...

Page 27: ...Control Relay Substation Merging Unit Current Sensors Voltage Sensor Figure 8 SMU615 sending voltage measurements as sampled measured values to protection relays 1MRS758580 C SMU615 overview SMU615 Ap...

Page 28: ...rk as the IEC 61850 8 1 station bus The intended application for sampled values is sharing the measured voltages and currents from the merging unit to other devices with 9 2 support The merging units...

Page 29: ...ing units See the IEC 61850 engineering guide for detailed system requirements and configuration details 2 7 3 Secure communication The merging unit supports secure communication for WHMI and file tra...

Page 30: ...onnections System level connections for the sampled measured values SMV and GOOSE signals are required between the devices Table 6 Application configurations Description Appl conf Merging unit with an...

Page 31: ...cation ESSXSWI 1 Other Minimum pulse timer 2 pcs TPGAPC 4 4 Minimum pulse timer 2 pcs second reso lution TPSGAPC 1 1 Minimum pulse timer 2 pcs minute reso lution TPMGAPC 1 1 Pulse timer 8 pcs PTGAPC 2...

Page 32: ...d for other purposes or to integrate an external input output module for example RIO600 to the merging unit The external I O module s binary inputs and outputs can be used for the less time critical b...

Page 33: ...al 2 The IED features an automatic short circuit mechanism in the CT connector when plug in unit is detached 2 X120 1 2 3 4 5 6 7 8 9 10 11 12 14 Io IL1 IL2 IL3 1 5A N 1 5A N 1 5A N 0 2 1A N 13 L1 L2...

Page 34: ...SO2 TCS2 PO4 SO1 TCS1 PO3 PO2 PO1 IRF Uaux 20 1 Order selectable Optional L1 L2 L3 X130 1 2 X131 4 5 IL1 7 8 U1 X132 4 5 IL2 7 8 U2 X133 4 5 IL3 7 8 U3 Io 0 2 1A N P2 P1 S1 S2 I I I Positive Current D...

Page 35: ...PO4 SO1 TCS1 PO3 PO2 PO1 IRF Uaux 20 1 Order selectable Optional L1 L2 L3 X130 1 2 1 2 IL1 7 8 U1 1 2 IL2 7 8 U2 1 2 IL3 7 8 U3 Io 0 2 1A N P2 P1 S1 S2 I I I Positive Current Direction X133 L3 C X132...

Page 36: ...2 L3 U1 U2 U3 60 N 210V 60 N 210V 60 N 210V S1 S2 P1 P2 P2 P1 S1 S2 a n N A Positive Current Direction 1 Order selectable Optional 2 The IED features an automatic short circuit mechanism in the CT con...

Page 37: ...L3 X130 1 2 X131 4 5 IL1 7 8 U1 X132 4 5 IL2 7 8 U2 X133 4 5 IL3 7 8 U3 Io 0 2 1A N P2 P1 S1 S2 I I I Positive Current Direction 1 Order selectable Optional 2 3 5 6 7 BI 6 BI 5 BI 4 BI 3 BI 2 BI 8 BI...

Page 38: ...1 2 1 2 IL1 7 8 U1 1 2 IL2 7 8 U2 1 2 IL3 7 8 U3 Io 0 2 1A N P2 P1 S1 S2 I I I Positive Current Direction 1 Order selectable Optional 2 3 5 6 7 BI 6 BI 5 BI 4 BI 3 BI 2 BI 8 BI 7 10 8 BI 1 1 4 9 X110...

Page 39: ...3 2 1 Default I O connections Connector pins for each input and output are presented in the Merging unit s physical connections section Table 8 Default connections for analog inputs with AIM0013 Anal...

Page 40: ...Table 11 Default connections for binary outputs Binary input Default usage Connector pins X100 PO1 X100 6 7 X100 PO2 X100 8 9 X100 SO1 Voltage measurement high value warning X100 10 11 12 X100 SO2 Cu...

Page 41: ...er settings Table 13 Default disturbance recorder analog channels Channel Description 1 IL1 2 IL2 3 IL3 4 Io 5 UL1 6 UL2 7 UL3 8 SUo 9 10 11 12 Table 14 Default disturbance recorder binary channels Ch...

Page 42: ...M Level trigger off 18 GNRLLTMS1_WARNING Level trigger off 19 SCHLCCH1_CH1LIV Level trigger off 20 SCHLCCH1_LNK1LIV Level trigger off 21 22 23 ARCDSARC1_ARC_FLT_DET Positive or Rising 24 ARCDSARC2_ARC...

Page 43: ...ID text Level trigger mode 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Table continues on the next page 1MRS758580 C Merging unit variants SMU615 Application Ma...

Page 44: ...r a current sensor depending on the order options Residual current is fed to the merging unit either from residually connected CTs an external core balance CT or neutral CT Phase voltages are fed to t...

Page 45: ...27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 TRIGGERED SEQSPVC1_FUSEF_3PH SEQSPVC1_FUSEF_U RCH...

Page 46: ...arc detection function monitors the light information from an arc and delivers a signal if an arc is detected The output signals from ARCDSARC1 3 are connected to the disturbance recorder function blo...

Page 47: ...MXU1 O 27 T 5 I 1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM CMMXU1_HIGH_WARN Figure 21 Current measurement Three phase current measurement CSMSQI1 O 9 T 5 I 1 Figure 22 Current measurement Sequenc...

Page 48: ...OK ALARM RESET LED3 OK ALARM RESET LED4 OK ALARM RESET LED5 OK ALARM RESET LED6 OK ALARM RESET OR B1 B2 O NOT IN OUT OR B1 B2 O AND B1 B2 O VMMXU1_HIGH_WARN CMMXU1_HIGH_WARN RCHLCCH1_CHLIV RCHLCCH1_R...

Page 49: ...ar main or backup Additionally a merging unit with this application configuration can be used as a breaker control unit BCU Application configuration B includes binary inputs and outputs including thr...

Page 50: ...h SIM0002 Analog input Default usage Connector pins IL1 Phase A current IL1 X131 4 5 IL2 Phase B current IL2 X132 4 5 IL3 Phase C current IL3 X133 4 5 Io Residual current X130 1 2 U1 Phase to earth vo...

Page 51: ...ith SIM0002 SIM0005 Binary input Default usage Connector pins X110 BI1 Circuit breaker closed position indication X110 1 5 X110 BI2 Circuit breaker open position indication X110 2 5 X110 BI3 Circuit b...

Page 52: ...high warning Current measurement high 4 Voltage measurement high warning Voltage measurement high 5 Secondary circuit supervision alarm Secondary circuit alarm 6 Disturbance recorder triggered Disturb...

Page 53: ...SEQSPVC1_FUSEF_3PH Positive or Rising 8 SEQSPVC1_FUSEF_U Positive or Rising 9 CCSPVC1_FAIL Positive or Rising 10 TRPPTRC1_TRIP Positive or Rising 11 TRPPTRC2_TRIP Positive or Rising 12 TRPPTRC3_TRIP P...

Page 54: ...IN 3_MASTER_TRIP 4 Level trigger off 37 GOOSERCV_BIN 4_MASTER_TRIP 5 Level trigger off 38 GOOSERCV_BIN 5_LOCKOUT_RESET Level trigger off 39 GOOSERCV_BIN 6_AU_OPEN Level trigger off 40 GOOSERCV_BIN 7_A...

Page 55: ...SIM0005 Channel ID text Level trigger mode 1 CB Closed Level trigger off 2 CB Open Level trigger off 3 DC1 Closed Level trigger off 4 DC1 Open Level trigger off 5 ES Closed Level trigger off 6 ES Ope...

Page 56: ...gger off 21 CBXCBR1_CLOSE_COMMAND Level trigger off 22 CBXCBR1_OPEN_COMMAND Level trigger off 23 ARCDSARC1_ARC_FLT_DET Positive or Rising 24 ARCDSARC2_ARC_FLT_DET Positive or Rising 25 ARCDSARC3_ARC_F...

Page 57: ...11_MASTER_TRIP 2 Level trigger off 43 GOOSERCV_BIN 12_MASTER_TRIP 3 Level trigger off 44 GOOSERCV_BIN 13_MASTER_TRIP 4 Level trigger off 45 GOOSERCV_BIN 14_MASTER_TRIP 5 Level trigger off 46 GOOSERCV_...

Page 58: ...he merging unit from a voltage transformer or a voltage sensor depending on the order options 3 4 3 1 Functional diagrams for local and remote control The functional diagrams describe the merging unit...

Page 59: ...CL TRPPTRC3_TRIP TRPPTRC4_TRIP TRPPTRC5_TRIP GOOSERCV_BIN 5_LOCKOUT_RESET GOOSERCV_BIN 15_LOCKOUT_RESET X110_BI2_CB_OPEN X110_BI1_CB_CLOSED GOOSERCV_BIN 6_AU_OPEN GOOSERCV_BIN 16_AU_OPEN GOOSERCV_BIN...

Page 60: ...ON_ALARM CB_CONDITION_MONITORING Trip circuit supervision function Current circuit supervision Fuse failure supervision with AIM0013 MODULE option Supervision alarm CB condition monitoring SEQSPVC1 O...

Page 61: ...is given via communication by activating the AU_OPEN input The circuit breaker closing command is given via communication by activating the AU_CLOSE input The circuit breaker opening or closing comman...

Page 62: ...XSWI1_OPENPOS ESSXSWI1_OPENPOS GENERAL_TRPPTRC_TRIP CLOSE_ENA CLOSE_ENA Control_OFF Circuit breaker 1 DC1 ES1 Figure 35 Control functions 3 4 3 5 Functional diagrams for master trip The GOOSE binary i...

Page 63: ...AL_LOCKOUT_RESET GENERAL_LOCKOUT_RESET GENERAL_TRPPTRC_TRIP Figure 36 Trip logic 3 4 3 6 Functional diagrams for measurement functions The phase current inputs to the merging unit are measured by the...

Page 64: ...U1 O 82 T 5 I 1 BLOCK HIGH_ALARM HIGH_WARN LOW_WARN LOW_ALARM VMMXU1_HIGH_WARN Figure 40 Voltage measurement Three phase voltage measurement VSMSQI1 O 7 T 5 I 1 Figure 41 Voltage measurement Sequence...

Page 65: ...BI4_CB_TRUCK_OUT TEST X110_BI3_CB_TRUCK_IN SERVICE X110_BI8_ES_OPEN X110_BI7_ES_CLOSED X110_BI5_MCB_OPEN X110 BIO H _110 X110 Input 1 X110 BIO H _110 X110 Input 2 X110 BIO H _110 X110 Input 3 X110 BIO...

Page 66: ...B1 B2 O OR B1 B2 O AND B1 B2 O VMMXU1_HIGH_WARN CMMXU1_HIGH_WARN X110_BI2_CB_OPEN X110_BI1_CB_CLOSED X110_BI4_CB_TRUCK_OUT TEST X110_BI3_CB_TRUCK_IN SERVICE X110_BI7_ES_CLOSED GENERAL_TRPPTRC_TRIP RCH...

Page 67: ...15 OUT VALID GOOSERCV_BIN AU_OPEN O 38 T 2 5 I 16 OUT VALID GOOSERCV_BIN AU_CLOSE O 36 T 2 5 I 17 OUT VALID GOOSERCV_BIN L R MODE O 73 T 2 5 I 8 OUT VALID GOOSERCV_BIN L R MODE O 74 T 2 5 I 18 OUT VAL...

Page 68: ...CCH1_CHLIV RCHLCCH1_REDCHLIV GNRLLTMS1_ALARM GNRLLTMS1_WARNING GNRLLTMS1_EXCLKMSTR Time synchronization Redundant Ethernet channel supervision IEC61850 9 2 LE sampled values sending Figure 49 Default...

Page 69: ...must be connected Table 25 Phase current inputs terminals X120 7 12 with AIM0013 Terminal Description X120 7 8 IL1 X120 9 10 IL2 X120 11 12 IL3 4 1 1 2 Residual current Table 26 Residual current input...

Page 70: ...bi sensor inputs terminals X131 X133 with SIM0005 Terminal Description X131 L1 A 1 2 X131 L1 A 7 8 IL1 U1 X132 L2 B 1 2 X132 L2 B 7 8 IL2 U2 X133 L3 C 1 2 X133 L3 C 7 8 IL3 U3 4 1 2 Auxiliary supply v...

Page 71: ...10 1 10 with BIO0007 module Terminal Description X110 1 BI1 X110 5 BI1 X110 2 BI2 X110 5 BI2 X110 3 BI3 X110 5 BI3 X110 4 BI4 X110 5 BI4 X110 6 BI5 X110 10 BI5 X110 7 BI6 X110 10 BI6 X110 8 BI7 X110 1...

Page 72: ...for tripping and controlling Output contacts PO1 PO2 PO3 and PO4 are heavy duty trip contacts capable of controlling most circuit breakers In the factory default configuration the trip signals from a...

Page 73: ...BIO0007 Terminal Description X110 15 HSO1 NO X110 16 HSO1 NO X110 19 HSO2 NO X110 20 HSO2 NO X110 23 HSO3 NO X110 24 HSO3 NO 4 2 3 IRF The IRF contact functions as an output contact for the self super...

Page 74: ...onal standard for substation communication and modeling IEC 61850 8 1 A communication protocol based on the IEC 61850 standard series IEC 61850 9 2 A communication protocol based on the IEC 61850 stan...

Page 75: ...PO Power output PRP Parallel redundancy protocol PTP Precision Time Protocol RIO600 Remote I O unit RJ 45 Galvanic connector type SAN Single attached node SMU615 Substation merging unit SMV Sampled m...

Page 76: ...oltage www abb com relion www abb com substationautomation ABB Distribution Solutions Digital Substation Products P O Box 699 FI 65101 VAASA Finland Phone 358 10 22 11 1MRS758580 C Copyright 2022 ABB...

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