ABB PowerValue 11/31 T User Manual Download

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© Copyright 2016 ABB, All rights reserved

User manual

Battery cabinet

for PowerValue 11/31T

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Summary of Contents for PowerValue 11/31 T

Page 1: ... Copyright 2016 ABB All rights reserved User manual Battery cabinet for PowerValue 11 31T ...

Page 2: ...ded for use with life support and other designated critical devices The battery cabinet has been designed for 12VDC x 9 Ah batteries within precise specifications It s highly recommended to make use only of the batteries provided within the following articles ABB ordering code Description 4NWP100119R0003 Batt cabinet PowerValue 11 31T 96 w batt 4NWP100119R0004 Batt cabinet PowerValue 11 31T 48 w b...

Page 3: ...ructions 4 2 Unpacking 9 2 1 Preparation 9 2 2 Battery trays 11 2 3 Cabling kits 12 3 Installation 13 3 1 Battery cabinet shelves overview 13 3 2 Battery wiring 14 3 3 Placing batteries in the cabinet 20 3 4 String creation and final wiring 23 3 5 Test 25 4 Electrical scheme 26 5 Appendix A 27 6 Technical specifications 28 ...

Page 4: ...YPASS POWER THAT CARRY HIGH CURRENTS AND VOLTAGES IT CONTAINS COMPONENTS THAT CARRY HIGH CURRENTS AND VOLTAGES WARNING SEVERE INJURY AND OR SERIOUS DAMAGE TO THE SYSTEM WILL RESULT IF PROPER PRECAUTIONS ARE NOT TAKEN CAUTION MINOR INJURY AND OR DAMAGE TO THE PRODUCT MAY RESULT IF PROPER PREACAUTIONS ARE NOT TAKEN NOTE REFER TO THE USER MANUAL TO AVOID PROPERTY DAMAGE SAFETY WARNING THIS SYMBOL IS ...

Page 5: ...NG PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES REMOVE WATCHES RINGS OR OTHER METAL OBJECTS MAKE USE OF PROPER PPE PERSONAL PROTECTION EQUIPMENT AS PER LOCAL POLICIES AND RULES WEAR FLAME ARC RESISTANT WHOLE BODY CLOTHING WEAR SUITABLE VOLTAGE RATED GLOVES USE SAFETY DIELECTRIC FOOTWEAR WEAR ARC FLASH FACE SHIELD USE VOLTAGE RATED TOOLS DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERI...

Page 6: ...MOTE BATTERY SUPPLIES NOT HAVING GROUNDED SUPPLY CIRCUIT DANGER WARNING PARALLEL BATTERY CABINETS OR UPS INTERNAL BATTERIES MAY PRESENT VOLTAGE AT TERMINALS OF A BATTERY CABINET UNDER SERVICE MAKE CERTAIN ALL POLES OF THE BATTERY CABINET DISCONNECTION DEVICES ARE OPEN BEFORE UNDERTAKING INTERNAL SERVICE ACTIVITY DANGER WARNING MAKE CERTAIN ALL DISCONNECTION DEVICES OF INSTALLED BATTERIES ARE OPEN ...

Page 7: ...ND EYES IT MAY BE TOXIC CAUTION DO NOT EXCEED BATTERY CABINETS OR UPS RATING LABELS CAUTION THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED CAUTION SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE CAUTION EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BAT...

Page 8: ...ENT TEMPERATURE FOR THE UPS SYSTEM IT IS RECOMMENDED TO HAVE A LOCATION WITH CLIMATE CONTROLLING SYSTEM NOTE TO ENSURE AN OPTIMUM OPERATION OF THE UPS SYSTEM AND A CONTINUOUS AND EFFICIENT PROTECTION OF THE CONNECTED LOAD IT IS RECOMMENDED TO CHECK THE BATTERIES EVERY 12 MONTHS ...

Page 9: ...gn of physical damage In case of damage notify immediately the carrier The packing container of the battery cabinet protects it from mechanical and environmental damage Preserve the packaging for later re use 2 1 Preparation 1 Remove the two side and upper panel covers from the unit fig 1 2 Remove the metal bars fig 2 Fig 1 Fig 2 ...

Page 10: ...Modifications reserved Page 10 30 3 Extract the battery plastic trays and the two packages with cables fig 3 Fig 3 ...

Page 11: ...reserved Page 11 30 2 2 Battery trays Check the internal battery plastic correspond to the following unpacking list TRAY PICTURE NR OF BATTERIES Q TY DESTINATION SHELVES TRAY A 6 8 C1 C4 D1 D4 TRAY B 8 6 A1 A3 B1 B3 ...

Page 12: ...g list KIT 1 Description Drawing Length cm Quantity pcs CABLE 1 A 10 40 CABLE 1 B 27 4 CABLE 1 C 27 4 CABLE 1 D 65 4 CABLE 1 E 65 4 STICKERS 8 CABLE TIES 16 KIT 2 Description Drawing Length cm Quantity pcs CABLE 2 A 10 42 CABLE 2 B 27 3 CABLE 2 C 27 3 CABLE 2 D 75 3 CABLE 2 E 75 3 STICKERS 6 CABLE TIES 12 ...

Page 13: ...uctions refer to the installation of the maximum amount of batteries that may fit in the battery cabinet 96 batteries distributed in 4x24 strings for using 48 batteries only please refer to Appendix A 3 1 Battery cabinet shelves overview The scheme of battery cabinet s shelves is the following fig 4 Fig 4 A3 A2 A1 B3 B2 B1 Cabinet Back View C1 C2 C3 C4 D1 D2 D3 D4 TERMINALS FUSES ...

Page 14: ...served Page 14 30 3 2 Battery wiring Refer in each moment to the electrical scheme at section 3 Insert 6 batteries in the trays type A and 8 batteries in the trays type B as shown in the following pictures Fig 5 Fig 6 ...

Page 15: ...Modifications reserved Page 15 30 Thus connect the batteries in each tray in series by means of cables 1 A or 2 A as shown below Fig 7 Fig 8 ...

Page 16: ...Modifications reserved Page 16 30 For shelves A1 A3 connect the cables 1 C or 2 C and 2 D as following Fig 9 For shelves B1 B3 connect the cables 2 E and 1 B or 2 B as following Fig 10 ...

Page 17: ...Modifications reserved Page 17 30 For shelves C1 C4 connect the cables 1 C or 2 C and 1 D as following Fig 11 Finally for shelves D1 D4 connect the cables 1 E and 1 B or 2 B as following Fig 12 ...

Page 18: ...reserved Page 18 30 For each tray make use of the provided cable ties to secure tightly the cables Close the lid of each tray eventually make use of the provided stickers for a better result A1 A3 Fig 13 B1 B3 Fig 14 ...

Page 19: ...Modifications reserved Page 19 30 C1 C4 Fig 15 D1 D4 Fig 16 ...

Page 20: ...Modifications reserved Page 20 30 3 3 Placing batteries in the cabinet Place each tray in the correspondent shelf A1 A3 Fig 17 B1 B3 Fig 18 ...

Page 21: ...Modifications reserved Page 21 30 C1 C4 Fig 19 D1 D4 Fig 20 ...

Page 22: ...Modifications reserved Page 22 30 Place back the side metal bars for both sides making sure the cables run through the holes as shown below Fig 21 ...

Page 23: ...reserved Page 23 30 3 4 String creation and final wiring Refer in each moment to the electrical scheme at section 3 First create the series A1 A3 B1 B3 C1 C4 D1 D4 each made by 24 battery blocks as shown below Fig 22 ...

Page 24: ...Modifications reserved Page 24 30 Thus connect the above 4 strings in parallel according to the electrical scheme at section 3 Fig 23 ...

Page 25: ...k the correct voltage of the unit that should be 288 VDC Fig 24 If the test is successful place back the side and top covers it s now possible to connect the battery cabinet to a 11 31T UPS system according the correct procedure see PowerValue 11 31T User Manual for further details ...

Page 26: ... Black 1 Red 4 Black 1 Red 12 Red 14 Red PE TO UP S BATTERY CABINET PE 8x 8x 8x 8x 8x 8x 8 Black 10 Black F Battery arrangement 4x24 x 9Ah C3 C2 C1 6 Black 2 Red 6 Black 2 Red 6 Black 2 Red 6x 6x 6x 6x C4 6 Black 2 Red 8 Red 12 Black D3 D2 D1 4 Black 5 Red 4 Black 5 Red 4 Black 5 Red 6x 6x 6x D4 4 Black 6x 5 Red 10 Red 10 Black TO UP S BATTERY CABINET ...

Page 27: ... recommended to install the batteries only in the shelves A1 A3 and B1 B3 In this case the electrical scheme to which to refer is the following 3 4 1 2 A3 A2 A1 3 Black 2 Red 3 Black 2 Red 3 Black 2 Red B3 B2 B1 4 Black 1 Red 4 Black 1 Red 4 Black 1 Red 12 Red 14 Red PE TO UP S BATTERY CABINET PE 8x 8x 8x 8x 8x 8x 8 Black 10 Black F Battery arrangement 2x24 x 9Ah TO UP S BATTERY CABINET ...

Page 28: ... VRLA 9 Ah Battery dimensions WxHxD 151x98x65 mm Max nr of batteries 96 Nr of batteries string 24 Max nr of strings 4 Battery placement On Trays 6 or 8 pcs tray Nominal DC voltage 288 V DC fuse 2 x 50 A Wiring terminal type Terminals Wiring terminals 2 x 10 25 mm2 PE 1 x 10 25 mm2 Dimensions wxhxd 350 x 890 x 715 mm Weight with trays w o batteries 102 kg Weight with trays and batteries Approx 361 ...

Page 29: ...Contact us www abb com ups ups sales ch abb com Copyright ABB All rights reserved Specification subjects to change without notice ...

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