ABB PCS100 AVC-40 User Manual Download

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2UCD074000E004_G

PCS100 AVC-40

Active Voltage Conditioner

Commissioning Checklist

This Commissioning Checklist is for use by

ABB Certified Engineers holding an Expert

Certificate and applies to PCS100 AVC-40s

with software version R2J4.

All steps in the checklist must be performed

and ticked during commissioning and the

completed document scanned and sent to

the ABB factory.

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S10

0 A

-40

0 k

to 30

Summary of Contents for PCS100 AVC-40

Page 1: ...y ABB Certified Engineers holding an Expert Certificate and applies to PCS100 AVC 40s with software version R2J4 All steps in the checklist must be performed and ticked during commissioning and the completed document scanned and sent to the ABB factory Copyright 2020 ABB All rights reserved PCS100 AVC 40 300 kVA to 3000 kVA ...

Page 2: ...logy and unrivalled service and support The quality accuracy and performance of the Company s products result from over 100 years experience combined with a continuous program of innovative design and development to incorporate the latest technology Quality Control The products listed in this catalogue are manufactured in an ISO 9001 accredited facility For More Information Further publications fo...

Page 3: ...in North Road Napier New Zealand Website https new abb com ups This Document This document contains information regarding commissioning of the PCS100 AVC 40 Usage This document should be used when commissioning the PCS100 AVC 40 Who Should Read This Document This document is intended for commissioning engineers Prerequisites A Commissioning Engineer working with the PCS100 AVC 40 must be trained b...

Page 4: ...ische expertise DA Advarsel Farlig elektrisk spænding Se betjeningsvejledningen Frakobl enheden og afbryd strømforsyningen før du arbejder med denne enhed Giv agt Installation må kun foretages af personer med elektroteknisk ekspertise NO Advarsel Farlig spenning Se i bruksanvisningen Koble fra og steng av strømmen før du arbeider på denne enheten Forsiktig Montering skal kun utføres av kvalifisert...

Page 5: ...sta SL Opozorilo Nevarna napetost Glejte navodila za uporabo Pred delom na tej napravi izklopite in zaklenite električno napajanje Pozor Namestitev sme izvesti samo elektrotehnični strokovnjak FR Avertissement Tension dangereuse Consultez les consignes d utilisation Débranchez et verrouillez l alimentation électrique avant d entreprendre des travaux sur cet appareil Attention L installation doit ê...

Page 6: ...on refer to appropriate manual CAUTION Trained Commissioning Engineers All operations on the PCS100 AVC 40 must only be carried out by a trained commissioning engineer familiar with the contents of this checklist Hazardous conditions could arise from incorrect adjustment DANGER Stored Charge Stored charge is present after the device is switched off DANGER Protective Covers Normal operation of this...

Page 7: ...st 8 1 1 Pre Power Visual Checks 8 1 2 DIP Switch Settings 10 1 3 Power Connection Checks 12 1 4 Earth Ground Checks 13 1 5 Change Frequency from 50Hz to 60Hz if required 14 1 6 Initial Power Up Utility Supply 14 1 7 Stop Enable Switch Test 16 1 8 Initial Run No Load 16 1 9 External Transformer Wiring Check No Load 17 1 10 External Transformer Thermal Test Optional 17 1 11 Load Test 18 1 12 Docume...

Page 8: ...40 via the GDM 1 1 Pre Power Visual Checks No Description Check 1 Check power to the unit is safely isolated and locked off 2 Confirm power is isolated with a meter check 3 Visual check mechanical installation 4 Check there is no physical damage to unit and internal parts 5 Check no debris swarf or wire strands are present 6 Check there is no insulation damage or signs of exposure to water or cond...

Page 9: ...ssive dust is not able to enter the PCS100 AVC 40 enclosures 14 Check fuses F1 12A Auxiliary Master Module F2 12A Auxiliary Master Module F3 Auxiliary Master Module NOT USED F8 6A Auxiliary Master Module F4 F5 20A located in the Transformer Enclosure for large systems Transformer enclosure Circuit Breaker check short circuit protection I3 magnetic setting is as per the current listed in the follow...

Page 10: ...s unit refer to the appropriate table No Description Check 15 Check the DIP switch settings on the CAN Termination Board The CAN Termination Board is mounted on the right hand side of the Master Controller Enclosure SW1 bottom has DIP switches 3 5 set to OFF Switches 1 2 and 8 are set to ON Switches 6 7 can be set to ON or OFF SW2 top is not used therefore DIP switches can be set ON or OFF SW3 mid...

Page 11: ...W2 SW3 on the current sense board are set for the current rating of the unit These settings are set in the Factory and should not need to be adjusted If any settings are found to be different from these settings stated below please contact the factory Power Rating kVA Pole SW3 SW2 SW1 300 1 On On On 2 Off Off Off 3 Off Off Off 4 Not Used 600 1 On On On 2 On On On 3 Off Off Off 4 Not Used 750 1 On ...

Page 12: ... if fitted and F4 F5 20A auxiliary fuses Using a simple ohm meter check there is no short circuit PCS100 AVC 40 input to input L1 L2 L2 L3 L3 L1 load disconnected and input circuit breaker open 20 Perform this step only with the 400 480V PCS100 AVC 40 these are the models that do not have an autotransformer fitted with a MCCB rectifier circuit breaker Open the rectifier feed MCCB and F4 F5 20A aux...

Page 13: ...e PCS100 Inverter modules 24 Check there is no short circuit at inverter output to ground Inv L1 G Inv L2 G Inv L3 G 25 Confirm the auxiliary supply cable is connected to the correct terminals located under the rectifier shelf next to the L1R terminal of all Controller Enclosures The label at the bottom of each Controller Enclosure shows the correct connections depending on the AVC system voltage ...

Page 14: ...the automatic start up and configuration check has been performed verify the blue LED on top of the master module is flashing This indicates the DSPE micro is running 39 Verify the inverter and rectifier modules power up correctly by checking the module display board status LEDs Refer to the PCS100 AVC 40 User Manual for descriptions of these LEDs The OK LEDs should be on and the run LEDs should b...

Page 15: ... then resolve these faults before continuing 48 If Modbus TCP or remote webpages are to be used adjust the network configuration parameters B11 to B14 49 Enter the company site and plant via parameters 02 03 and 04 Entering the Operator or Tech password is required 50 Verify the Input Voltage and Output Voltage and Frequency if possible measurements shown on the GDM status screen are correct with ...

Page 16: ...al Run No Load This stage verifies correct function of the inverter No Description Check 60 Start the PCS100 AVC 40 Verify the PCS100 AVC 40 enters RUN mode and no faults exist 61 Stop the PCS100 AVC 40 Verify the PCS100 AVC 40 returns to the BYPASS mode and no faults exist 62 Access the menu and change 600 V Set Manual to 105 of the nominal supply voltage and start the PCS100 AVC 40 The PCS100 AV...

Page 17: ...onal This test is not required for normal commissioning This is a special test which permits a full current thermal test for the transformer It should only be performed if there is special requirement to check the transformer and in consultation with the factory Standard units are type tested and do not require this test It requires an external bypass circuit No Description Check 67 Ensure bypass ...

Page 18: ...tion and Handover No Description Check 76 Connect a PC to the PCS100 AVC 40 via the GDM USB and run a web browser on the PC Download and save the Service Log for future use or reference See document 2UCD200000E001 How to View the GDM Remote Web Pages for detailed instructions 77 In the PCS100 AVC 40 Settings below record the settings that have been changed 78 Ensure the correct user documentation ...

Page 19: ... Name 04 Site Name 1 System Electrical 10 System Current 11 Rectifier Voltage 12 Transformer Config 13 Supply Voltage 14 Supply Frequency 15 Sag Threshold 16 Surge Threshold 6 References 600 V Set Manual GDM A00 Display A31 GDM Control Enable GDM B00 Network Settings B11 Dynamic IP DHCP B12 Static IP address B13 Static IP mask B14 Static IP gateway ...

Page 20: ...ing Checklist 1 14 Deviations List any outstanding issues in the space below No Description 1 2 4 5 6 7 8 9 10 1 15 Sign Off Party Name Date Customer Name please print Signature Commissioning Engineer Name please print Signature ...

Page 21: ...21 https library abb com ABB Ltd 111 Main North Road 4110 Napier New Zealnd abb com category Copyright 2020 ABB All rights reserved Specifications subject to change without notice 2UCD074000E004_G ...

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