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INSTA LL ATION ,  OPER ATION  A ND  M A INTEN A NCE  M A NUA L

OVRHT3D

Surge protective device (SPD)

•  This manual shall be read in its entirety prior to installing.
•  Failure to follow these instructions can result in death, serious injury 

and/or equipment damage.

•  SPD should be installed by a qualified electrician in accordance with 

national and local electrical codes.  

•  Use appropriate safety precautions including personal protection 

equipment.

•  Cannot be used on ungrounded systems.
•  The voltage rating of the SPD and system must be verified before 

energizing the SPD.

•  Hazardous voltages exist within SPDs when energized — SPDs should 

never be installed or serviced when energized. During installation into 
an electrical system, the SPD must not be energized until the electrical 
system is completely installed, inspected and tested.

•  Do not HIPOT the SPD unit or the electrical system in which the SPD 

unit is connected without disconnecting the SPD unit’s conductors, 
including phase, neutral and ground.  

Installation
OVRHT3D units are Type 1 and do not require upstream overcurrent 
protection for safe operation; however, the design may require or the 
installer may choose to connect the OVRHT3D to a circuit breaker, 
molded case switch or fused disconnect. If a breaker or molded case 
switch is used for connecting the phase conductors, a 20–30 A breaker  
is recommended. The unit must be installed in parallel to the electrical 
distribution system. Careful consideration should be made in selecting 
the knockout location. The SPD’s performance will be limited severely if 
the conductors are A) too long, B) are of too small a wire gauge, C) have 
too many bends or D) have sharp bends. Meet all national and local 
codes. (NEC Article 242 addresses SPDs.) Do not splice SPD conductors 
within the unit’s enclosure or manufacturer’s warranty will be void. 
1.  Prior to installation, ensure the system configuration and voltage  

is equivalent to the SPD unit being installed.

2.  Disconnect power to electrical panel.  Use voltmeter to confirm 

disconnection. 

3.  Remove the panel screws and cover. Retain these parts 

for re-installation.

4.  Remove appropriate sized knockout.
5.  Mount SPD. Connect to equipment using an approved wiring method, 

including seals appropriate for the enclosure rating. 

6.  Connect the white or blue wire to the neutral bar and tighten to 

torque specified on inside of panel. Keep conductor length as short  
as possible and avoid sharp bends.

7.  Connect the green/yellow wire to the ground bar and tighten the 

terminal to the torque specified inside of panel. Keep conductor 
length as short as possible and avoid sharp bends. If neutral is bonded 
to ground, green wire may be terminated to neutral.

8.  Connect black or brown wires (model dependent) to the breaker or  

the bus of the panel. Ensure the short circuit current rating does not 
exceed 65, 100 or 200 kAIC. On High-Leg Delta units, connect the 
orange wire to phase B (the high-leg). If the ability to turn off the unit 
is desired, consider connecting it to a breaker (number of breaker pole 
positions determined by the number of black or brown wires provided 
with the unit). Tighten terminals to torque specified on inside of 
panel. Keep lead lengths as short as possible and avoid sharp bends.

9.  Re-install panel cover.

Operation
1.  Apply power to the panel. If the phase, neutral and ground have been 

wired correctly, the green function status LEDs will illuminate. If the 
LEDs do not turn on, remove the power and review all of the previous 
installation procedures.

2.  If the LED light(s) does not illuminate and the SPD is tied to a breaker, 

reset the breaker. If the LED light(s) illuminates after reset, the device 
is ready for operation. If the LED does not illuminate after reset, or the 
breaker will not reset, SPD must be replaced. 

This unit contains no serviceable parts.

These instructions do no purport to cover all details for variations  
in equipment nor to provide for every possible contingency. 

Warranty
ABB warrants that Equipment (excluding Software) shall be delivered 
free of defects in material and workmanship. The Warranty Remedy 
Period for Equipment (excluding Software) shall end three (3) years after 
the original date of purchase. If a nonconformity to the foregoing 
warranty is discovered in the Equipment during the applicable Warranty 
Remedy Period, as specified above, under normal and proper use and 
provided the Equipment has been properly stored, installed, operated 
and maintained and written notice of such nonconformity is provided to 
ABB promptly after such discovery and within the applicable Warranty 
Remedy Period, ABB shall, at its option, either (i) repair or replace the 
nonconforming portion of the Equipment or (ii) refund the portion of 
the price applicable to the nonconforming portion of Equipment. If any 
portion of the Equipment so repaired or replaced fails to conform to  
the foregoing warranty, and written notice of such nonconformity is 
provided to ABB promptly after discovery and within the original 
Warranty Remedy Period applicable to such Equipment or 30 days from 
completion of such repair, replacement or re-performance, whichever  
is later, ABB will repair or replace such nonconforming Equipment. The 
original Warranty Remedy Period shall not otherwise be extended.  
ABB shall not be responsible for providing temporary power, removal, 
installation, reimbursement for labor costs or working access to the 
nonconforming Equipment, including disassembly and reassembly of 
non-ABB supplied equipment, or for providing transportation to or from 
any repair facility, or for any other expenses incurred in connection with 
the repair or replacement, all of which shall be at Purchaser's risk and 
expense. ABB shall have no obligation hereunder with respect to any 
Equipment which (i) has been improperly repaired or altered; (ii) has 
been subjected to misuse, negligence or accident; (iii) has been used  
in a manner contrary to ABB's instructions; (iv) is comprised of materials 
provided by or a design specified by Purchaser; or (v) has failed as a 
result of ordinary wear and tear. Equipment supplied by ABB but 
manufactured by others is warranted only to the extent of the 
manufacturer’s warranty, and only the remedies, if any, provided by 
the manufacturer will be allowed. Software Warranty and Remedies.  
ABB warrants that, except as specified below, the Software will, when 
properly installed, execute in accordance with ABBʼs published 
specification. If a nonconformity to the foregoing warranty is 
discovered during the period ending one (1) year after the date of 
shipment and written notice of such nonconformity is provided to  
ABB promptly after such discovery and within that period, including a 
description of the nonconformity and complete information about the 
manner of its discovery, ABB shall correct the nonconformity by, at its 
option, either (i) modifying or making available to the Purchaser 
instructions for modifying the Software; or (ii) making available at ABBʼs 
facility necessary corrected or replacement programs. ABB shall have no 
obligation with respect to any nonconformities resulting from (i) 
unauthorized modification of the Software or (ii) Purchaser-supplied 
software or interfacing. ABB does not warrant that the functions 
contained in the software will operate in combinations which may be 
selected for use by the Purchaser, or that the software products are  
free from errors in the nature of what is commonly categorized by  
the computer industry as “bugs.” 

Limitations and exclusions 
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU  
OF ALL OTHER WARRANTIES OF QUALITY AND PERFORMANCE, 
WHETHER WRITTEN, ORAL OR IMPLIED, AND ALL OTHER WARRANTIES 
INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE OR USAGE OF TRADE ARE  
HEREBY DISCLAIMED. THE REMEDIES STATED HEREIN CONSTITUTE 
PURCHASER’S EXCLUSIVE REMEDIES AND ABB’S ENTIRE LIABILITY  
FOR ANY BREACH OF WARRANTY.

WARNING

Risk of shock, disconnect 
power before installation. 

Disconnect power before performing 
any maintenance to device.

CAUTION

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