ABB IRC5 Compact User Manual Download

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ROBOTICS

Safety manual for robot

Manipulator and IRC5 or OmniCore
controller

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Summary of Contents for IRC5 Compact

Page 1: ...ROBOTICS Safety manual for robot Manipulator and IRC5 or OmniCore controller...

Page 2: ...Trace back information Workspace 20B version a7 Checked in 2020 05 07 Skribenta version 5 3 033...

Page 3: ...manual for robot Manipulator and IRC5 or OmniCore controller IRC5 OmniCore Document ID 3HAC031045 001 Revision Q Copyright 2008 2020 ABB All rights reserved Specifications subject to change without n...

Page 4: ...y by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and...

Page 5: ...6 3 3 Enabling device and hold to run functionality 17 4 Robot operating modes 17 4 1 About the manual mode 18 4 2 About the automatic mode 19 5 Installation and commissioning 21 6 Operation 23 7 Main...

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Page 7: ...l for the robot controller Product manual for the manipulator Operating manual for the robot Revisions Description Revision First revision Changes corrections are made for the IRC5 controller A Change...

Page 8: ...controller The content in the manual is restructured P Release 20B Added warning regarding unexpected movement of robot arm to con cerned chapters Q 8 Safety manual for robot Manipulator and IRC5 or...

Page 9: ...y devices are defective not in their intended location or in any other way not working When instructions for operation and maintenance are not followed Non authorized design modifications of the robot...

Page 10: ...other intoxicating substances are not allowed to install maintain service repair or use the robot The plant liable must make sure that the personnel is trained on the robot and on responding to emerge...

Page 11: ...d will result in ser ious injury DANGER Signal word used to indicate a potentially hazardous situation which if not avoided could result in serious injury WARNING Signal word used to indicate a potent...

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Page 13: ...hine actuators to achieve the stop and then re moval of power when the stop is achieved Stop category 1 As defined in IEC 60204 1 a controlled stop with power remain ing available to the machine actua...

Page 14: ...the panel board that is initiated must remain active for at least 1 5 s Note For OmniCore a safety input that is initiated must remain active for at least 100 ms The stop category configuration is de...

Page 15: ...fect of an activated emergency stop device is sustained until the actuator of the emergency stop device has been disengaged This disengagement is only possible by an intentional human action on the de...

Page 16: ...t never be rendered inoperational in any way If there is a need to enter safeguarded space always bring the three position enabling device This is to enforce single point of control Hold to run functi...

Page 17: ...ement of the manipulator There are two manual modes Manual reduced speed mode Manual high speed mode optional Safeguard mechanisms Protective stops through Three position enabling switch General Stop...

Page 18: ...ol by an operator Safeguard mechanisms Protective stop through Automatic Stop AS General Stop GS Superior Stop SS not available for OmniCore Deviations are listed in the product manual for the control...

Page 19: ...released at maximum speed The maximum possible impact caused by a breaking or malfunctioning rotating tool or other device fitted to the robot The maximum TCP speed and the maximum velocity of the ro...

Page 20: ...rgency stop functions are interlocked in accordance with applicable standards The integrator of the robot system must ensure that safety functions are interlocked in accordance with applicable standar...

Page 21: ...ith safety actuators that are not connected to the robot or robot system must be stored out of reach and sight so that they cannot be mistaken for being connected Unexpected movement of robot arm WARN...

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Page 23: ...dling oil grease or other chemical substances the safety information of the respective manufacturer must be observed Note Take special care when handling hot lubricants Elimination Action Description...

Page 24: ...rated conditions the electrode materials and liquid electrolyte in the batteries are sealed and not exposed to the outside There is a hazard in case of abuse mechanical thermal electrical which leads...

Page 25: ...d may damage equipment Related information See also the safety information related to installation and operation Safety manual for robot Manipulator and IRC5 or OmniCore controller 25 3HAC031045 001 R...

Page 26: ...tion Manually releasing the brakes in the product manual for the manipulator The robot may be moved manually on smaller robot models but larger models may require using an overhead crane or similar eq...

Page 27: ...assessment must be done to address both robot and robot system specific hazards WARNING Never stay beneath a robot arm Gravity and the release of braking devices can create additional hazards A robot...

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Page 29: ...y and the release of braking devices can create additional hazards A robot may perform unexpected limited movement WARNING Manipulator movements can cause serious injuries on users and may damage equi...

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Page 31: ...9 P pedestal installed on pedestal 19 personnel requirements 10 PPE 10 protective equipment 10 protective stop definition 13 protective wear 10 R regional regulations 19 release brakes 26 responsibil...

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Page 34: ...elephone 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics and Motion No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics and Motion 1250 Brown R...

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