ABB HD5-S User Manual Download

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Original instructions

HD5-S

Three-position device

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Summary of Contents for HD5-S

Page 1: ...Original instructions HD5 S Three position device ...

Page 2: ...es of applications for which attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion ...

Page 3: ...N DESCRIPTIONS 11 THREE POSITION BUTTON 11 EMERGENCY STOP BUTTON 12 EMERGENCY STOP LED 12 FRONT BUTTON 13 TOP BUTTONS 13 HOME POSITION SENSOR 14 MOTION SENSOR 14 FLASHLIGHT 15 5 CONNECTIONS HD5 16 HD5 S 102 16 HD5 S 104 16 HD5 S 111 16 6 PERFORMANCE LEVEL PL CALCULATION 17 RESPONSE TIME 17 SAFETY FUNCTION THREE POSITION DEVICE 17 EXAMPLE ACCORDING TO EN 62061 17 SAFETY FUNCTION EMERGENCY STOP 18 C...

Page 4: ...2TLC010052M0201_A 4 10 TECHNICAL DATA 22 11 DIMENSIONS 24 THREE POSITION DEVICE HD5 S XXX 24 HOLDER HD5 M 00X 24 12 EC DECLARATION OF CONFORMITY 25 ...

Page 5: ...le them and the hazards they pose Reading prerequisites It is assumed that the reader of this document has the following knowledge Basic knowledge of ABB JOKAB SAFETY products Knowledge of safety products Knowledge of safety control devices with functions relevant to safety Knowledge of related facilities Warning symbols The following warning symbols are used in this document Attention Danger of p...

Page 6: ...as been selected refereed to related instructions relevant standards rules and regulations for labor protection and safety at work and when installation connection check and start up are done by an approved person The three position device must be connected and started according to its specifications for example the technical data The three position device must be connected so that its safety rela...

Page 7: ...timate the safety of the machine received instructions from the person that is responsible for the installation and operation of the three position device and the device machine which it is connected to See Chapter Intended use and Chapter Correct use for further information Safety precautions The following safety precautions must be followed during installation operation maintenance and troublesh...

Page 8: ...ffect the safety of people and the plant In case of failure to comply with these instructions or the applicable standards especially when tampering with and or modifying the product liability is excluded The safety functions of the product must be tested before the system is put in operation The safety functions of the product must be tested after installation or replacement of components or cable...

Page 9: ...rder to allow a movement In case of danger the operator will either release the button or squeeze it to its bottom position and the machine will stop Some models offer additional top and front buttons to control a non safe signal e g move forward and or backward Product range The HD5 S product range includes the following models Function HD5 S 102 HD5 S 104 HD5 S 111 1 Three position button Yes Ye...

Page 10: ...2TLC010052M0201_A 10 ...

Page 11: ...ure of the three position button is that when it is released from position 3 the ON position is never reached i e the contacts remain open The three position button always go back to position 1 when released The three positions functionality Position 1 O OFF mode the button is not pressed contacts are open Position 2 I ON mode the button is pressed in the middle position contacts are closed Positi...

Page 12: ...nected as standard using a connector Be aware of the following items The correct function of the emergency stop must be check monthly The emergency stop function must always be functional and should have priority over all other functions and operations in all operating modes of the machine without affecting any system intended to release trapped persons No start command whether intentional uninten...

Page 13: ...ceeds 15 when actuating the switch the switch contact may be damaged reducing it lifetime number of switching cycles Top buttons The two top buttons are located at the top part of the HD5 The buttons are user defined and can be controlled via wiring Button 1 is marked Button 2 is marked Attention This signal is not failsafe and shall never be used for a safety function Signal LED A green and a red...

Page 14: ...This signal is not failsafe and shall never be used for a safety function Motion sensor The motion sensor delivers a 24 VDC output when small movements vibrations are detected The movements are natural when the device is being held in one hand and can be used to prevent improper use of the device e g by keeping the three position buttons in the middle position using a rubber band cable tie or simi...

Page 15: ...n time percentage on time on time off time x 100 Caution The increased heat can damage the device Make sure to comply to the above requirements If the device had stopped working because of temperature rise it will work again once the values have dropped below the limits However there may still be damage to the electronics and a reduction in product lifetime Attention Hazards arising from glare Avo...

Page 16: ...2TLC010052M0201_A 16 5 CONNECTIONS HD5 S4 Front button S5 Top button 1 S6 Top button 2 HD5 S 102 HD5 S 104 HD5 S 111 ...

Page 17: ...osition 1 position 3 position 1 In order to fulfil the mission time of 20 years the T10D 0 1 x MTTFD needs to be 20 years giving that the MTTFD needs to be at least 200 years With these data the maximum nop can be calculated to 132 operations day 365 working days In the very most cases the three position device button is released instead of pressed to position 3 i e the B10D is 2x106 giving a maxi...

Page 18: ...rgency stop button see 10 Technical data it is given according by the following B10D 250 000 If an nop of 365 is assumed the MTTFD will be 6849 years i e MTTFD High When using safety PLC Pluto the relevant pre certified function block shall be used All relevant requirements of EN ISO 13849 1 needs to be fulfilled Connection example to a safety controller ...

Page 19: ...on should be selected in view of ergonomic and safety relevant aspects Other protective measures must be taken in order to protect other people in the same or in adjacent hazardous areas The safety functions of the product must be tested before the system is put in operation The safety functions of the product must be tested after installation or replacement of components or cables The safety func...

Page 20: ...al cable from ABB to ensure highest safety and reliability Caution The degree of protection of the three position device specified in the data sheet must be met during cleaning The operating surfaces are made of soft elastic and very thin material designed to be hard wearing Using abrasive cleaning agents or sharp edged tools can weaken or penetrate the surface which results in the protection clas...

Page 21: ...n 1 front button 2 top buttons HD5 S 111 2TLA023001R0100 3 pos button 1 front button 2 top buttons Emergency stop flashlight motion sensor home position sensor HD5 accessories Type Article number Description Suitable for HD5 M 001 2TLA920509R0001 Active holder HD5 S 111 HD5 M 002 2TLA920509R0002 Passive holder Any type of HD5 HD5 M 00x HD5 S 102 HD5 S 104 HD5 S 111 ...

Page 22: ...G30 Actuating force enabling button approx 20 N 1 2 approx 45 N 2 3 Actuating force additional buttons approx 3 N additional buttons 1 and 2 approx 7 N additional buttons 3 and 4 Mechanical electrical durability of enabling button 1 x 106 switching cycles position 1 position 2 1 x 105 switching cycles position 2 position 3 Mechanical reliability B10D enabling button B10D 2 x 106 position 1 positio...

Page 23: ...n 150mA For devices with field wiring leads smaller than AWG 26 following statement shall be provided on a separate sheet or on the device packaging Field wiring leads smaller than AWG 26 need to be terminated in a terminal block or similar connection device or shall be prepared by a wire termination Information for use in UK Importer address ABB Ltd Tower Court Coutaulds Way Foleshill Enterprise ...

Page 24: ...2TLC010052M0201_A 24 11 DIMENSIONS Three position device HD5 S xxx All dimensions are in millimeters mm Holder HD5 M 00x All dimensions are in millimeters mm ...

Page 25: ...2TLC010052M0201_A 25 12 EC DECLARATION OF CONFORMITY ...

Page 26: ...ABB Electrification Sweden AB SE 721 61 Västerås abb com lowvoltage Revision A Revision date 04 12 2020 Document number 2TLC010052M0201 Copyright 2020 ABB All rights reserved Specifications subject to change without notice ...

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