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Operating Instructions 

HYDRAULIC COMPRESSION TOOL SET
Catalog Number: B-CK 240

TA04902  C   Page 1 of 8

 

Page

1.0 GENERAL INFORMATION..................... 2

1.1 Warnings & Safety Rules ...................... 2
1.2 Features............................................... 2
1.3 Specifications....................................... 2

2.0 Parts & Accessories .............................. 3

2.1 Hydraulic Compression Tool ................. 3
2.2 Battery Charger.................................... 3
2.3 Battery ................................................. 3
2.4 Carrying Case ...................................... 3
2.5 Optional Power Supply......................... 3

3.0 Operating Instructions .......................... 4

3.1 Charging the Battery............................. 4
3.2 Attaching & Detaching the Battery Pack. .. 4
3.3 Switch Operations................................ 4
3.4 Compression Operation ....................... 5
3.5 Maintenance & Inspection .................... 5
3.6 Troubleshooting.................................... 6

4.0 Important Operation Precautions ........ 6

4.1 Precautions for the Compression Tool .. 6
4.2 Precautions for the Battery Pack. ......... 6
4.3 Precautions for the Charger.................. 6

5.0 Parts Breakdown................................... 7

5.1 Parts Diagram ...................................... 7
5.2 Parts List.............................................. 8

TABLE OF CONTENTS

Summary of Contents for B-CK 240

Page 1: ...y Charger 3 2 3 Battery 3 2 4 Carrying Case 3 2 5 Optional Power Supply 3 3 0 Operating Instructions 4 3 1 Charging the Battery 4 3 2 Attaching Detaching the Battery Pack 4 3 3 Switch Operations 4 3 4 Compression Operation 5 3 5 Maintenance Inspection 5 3 6 Troubleshooting 6 4 0 Important Operation Precautions 6 4 1 Precautions for the Compression Tool 6 4 2 Precautions for the Battery Pack 6 4 3 ...

Page 2: ...QUIPMENT 6 DO NOT DISPOSE OF TOOL OR BATTERY AS RESIDUAL WASTE RECYCLE EXHAUSTED BATTERIES TOOL CONTAINS HYDRAULIC OIL CIRCUIT BOARDS AND OTHER COMPONENTS WHICH MUST BE DISPOSED OF SEPARATELY ACCORDING TO LOCAL ENVIRONMENTAL STANDARDS SAFETY RULES 1 KEEP WORK AREA CLEAN AND WELL LIGHTED Poor lighting and cluttered areas invite accidents 2 MAINTAIN TOOL WITH CARE Keep tool in good condition at all ...

Page 3: ...rk Light Work Light Button Hanging Strap Advance Trigger Release Button CHARGER BATC 230 2 2 LED Lamp Air Vent Air Vent Air Vent CARRYING CASE 2 4 BATTERY BAT LI34 2 3 OPTIONAL POWER SUPPLY POWER 230 SOLD SEPARATELY 2 5 2 0 PARTS AND ACCESSORIES TA04902 C Page 3 of 8 ...

Page 4: ...e the battery in the charging slot until the correct temperature has been reached and charging is possible IMPORTANT INFORMATION see Step 4 3 The lithium ion battery pack LiA 34 will be automatically calibrated for optimized charging operation Left LED Indicates Operating Mode RED shines Charger in operation Right LED Indicates Operating Mode GREEN shines RED blinks four times additionally Chargin...

Page 5: ...away from moving parts of the tool during operation 1 Retract the Ram fully by pressing the release button see Step 3 3 2 Open the tool head by lifting the Latch Figure 1 3 Select the appropriate size dies for the connector being used 4 Loosen the two Die Retaining Screws Insert one die half into the C head and then insert the other half of the die into the Ram Figure 2 Tighten the Die Retaining S...

Page 6: ... 6 Keep the head and ram clean and free of debris Solvents can be used to clean the head but should not be used on the plastic body Use soap water to clean the body PRECAUTIONS FOR THE BATTERY PACK 4 2 1 Do not short circuit the contacts or expose the battery to water oil or solvents 2 Do not disassemble or attempt to repair the battery 3 Do not dispose of the battery by burning or as residual was...

Page 7: ...B CK240 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN TA04902 C Page 7 of 8 ...

Page 8: ...8013 1 20 Bush 07068346 1 21 Spring 07123662 2 22 Seal Packing 07081344 2 23 Back Up Ring 07358240 2 24 Valve Cap 07593226 2 25 Piston 07371224 2 26 Steel Ball 07506101 1 27 Screw 07452254 1 28 Retainer 07044001 1 29 Scew 07452019 1 30 Spring 07123663 2 31 Ball 07277123 3 32 O Ring 07358698 2 33 Valve 07559293 2 34 Filter 07136002 2 35 Ring 07386322 2 36 Spring 07123664 1 37 O Ring 07358186 2 38 B...

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