ABB AWIN GW100 User Manual Download

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ENERGY INDUSTRIES

ABB Wireless Industrial Network

AWIN GW100

User Manual

Summary of Contents for AWIN GW100

Page 1: ... ENERGY INDUSTRIES ABB Wireless Industrial Network AWIN GW100 User Manual ...

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Page 3: ... ENERGY INDUSTRIES AWIN GW100 ABB Wireless Industrial Network User Manual AWIN GW100 User Manual ...

Page 4: ...mission from ABB and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose This product is designed to be connected to and to communicate information and data via a network interface It is the User s sole responsibility to provide and continuously ensure a secure connection between the product and the User s network or any other network as the case may be...

Page 5: ...nsceivers 14 2 7 HART Field Devices and Wired 4 20 mA Field Devices 14 2 8 WirelessHART Adapter 14 2 8 1 Connecting to a HART device 14 2 9 WirelessHART Commands 15 2 9 1 Universal commands 15 2 9 2 Common practice commands 15 2 9 3 Wireless commands 15 2 9 4 Device specific commands 15 2 10 FieldComm Group 15 3 Basic Features of AWIN GW100 Gateway 16 3 1 Get Familiar with AWIN GW100 16 3 2 DHCP S...

Page 6: ...ation 29 6 4 General AWIN GW100 Gateway Information 31 6 5 WirelessHART Profile Configuration 32 6 6 Configuration of WirelessHART Network 33 6 6 1 Security 35 6 6 2 Channel Blacklist 36 6 7 View Devices 36 6 7 1 Delete a Device 38 6 7 2 Edit Slave Device 38 6 7 3 Device Configuration 39 6 8 Instrument Table 39 6 9 Network Statistics 39 6 10 IP Configuration 40 6 11 Modbus Configuration 41 6 12 Mo...

Page 7: ...s Offline 56 9 9 What Happens When Multiple Devices Have Same Tag Name 56 9 10 How to Check that WirelessHART Network is Operating as Normal 56 9 11 How to Check that you have a Strong WirelessHART Mesh Network 57 9 12 How to Dispose this Product End of Lifecycle 57 10 Appendix 58 10 1 WirelessHART Field Device Data Available for Modbus Mapping 58 10 2 WirelessHART Network Statistics Data Availabl...

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Page 9: ...Figure 14 Network Configuration screen 34 Figure 15 Device Information screen 36 Figure 16 Instruments table screen 39 Figure 17 Network Statistics screen 40 Figure 18 IP Configuration screen 40 Figure 19 Protocol Configuration screen 41 Figure 20 Modbus Mapping screen 42 Figure 21 Configuration Username Password Modification screen 43 Figure 22 Configuration Store Retrieve Settings screen 44 Figu...

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Page 11: ...ssHART gateway profile settings 33 Table 10 WirelessHART Network Parameters 34 Table 11 Frequency of each channel of Network 36 Table 12 Color code 37 Table 13 Device Information 37 Table 14 Color code 50 Table 15 Troubleshooting procedures 51 Table 16 Exception codes 52 Table 17 WirelessHART devices data available for Modbus mapping 59 Table 18 WirelessHART gateway parameters available for Modbus...

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Page 13: ...es 3BNP102932 1 2 Document Conventions Microsoft Windows conventions are normally used for the standard presentation of material when entering text key sequences prompts messages menu items screen elements and so on 1 3 Terminology Table 1 lists terms used in this document and associated with the ABB Wireless Industrial Network The reader should be familiar with these terms before proceeding furth...

Page 14: ...ted Tools Document ID Title 3BNP102928 AWIN WirelessHART Gateways Configurator 1 6 General Terms and Conditions of Use of Technical Documentation ABB reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies...

Page 15: ...n indicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard which could re sult in corruption of software or damage to equipment property Information icon alerts the reader to pertinent facts and conditions Tip icon indicates advice on for example how to design your project or how to use a certain function Although Warning ha...

Page 16: ...h the term gateway only refers to the protocol converting portion of the device the assumption is made that most gateways contain the network management and access point capabilities 2 4 WirelessHART Client The WirelessHART client provides a connection between the wireless network and the gate way Wireless devices connect to the gateway using a process called joining During this process wireless d...

Page 17: ... its behalf Devices may discover the network via an advertisement from any other device already on the network This advertisement contains a network ID that can be used to provide a unique distinction between otherwise overlapping networks Only devices that have been programmed to join the network will respond to advertisements of the network ID Once an advertisement is received the device may req...

Page 18: ...nsceiver 2 7 HART Field Devices and Wired 4 20 mA Field Devices Traditional HART capable smart 4 20 mA devices are similar to WirelessHART field devices except that they use a Frequency Shift Keyed FSK HART modem to communicate over a wired loop instead of communicating via a radio transceiver 2 8 WirelessHART Adapter In many cases it is desirable to use existing HART field devices as part of a Wi...

Page 19: ...hey provide additional functionality for communicating and configuring with field devices 2 9 3 Wireless commands The commands are divided into several sub categories which are required to be implemented and supported by network manager and access point entities gateways adapters and Wire lessHART field devices These commands handle network formation maintenance and secu rity as well as other back...

Page 20: ...ublic This product is intended for fixed installation applications FCC Part 15 compliance This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must ac cept any interference received including interference that may cause undesired operation Changes or modifications not expressly app...

Page 21: ...HCP Server The AWIN GW100 is compatible with networks that use a Dynamic Host Control Protocol DHCP server for allocating IP addresses 3 3 Webserver The AWIN GW100 gateway comes with built in webserver which allows the user to both con figure and monitor WirelessHART network Moreover advanced diagnostics are also available via the webserver 3 4 Operator Authentication for Webserver Access Authenti...

Page 22: ...W100 gateway s web interface provides a table with connectivity information of WirelessHART devices It also shows the strength of wireless mesh network in a color coded format 3 7 Ethernet Network Connectivity AWIN GW100 s Ethernet port shall be connected to an Ethernet switch The switch can be part of a host network A typical host system on the host network could be a PLC or Automa tion controlle...

Page 23: ...se the reset button and allow the gateway to reboot Figure 2 Reset button location 3 9 Certificates AWIN GW100 holds the following certificates which makes it suitable for installation in haz ardous areas For terms and conditions refer to the actual certificates For other certificates related to regional compliance and declaration of conformity visit www abb com 3 9 1 ATEX Certificate The gateway ...

Page 24: ... While terrain elevation and distance are the major factors in this process a path loss study also considers antenna gain coaxial cable loss transmitter power and receiver sensitivity to arrive at a final prediction Path loss studies are normally performed by a communications consultant wireless hardware vendor or system integrator who uses topographic maps or a software path analysis to eval uate...

Page 25: ...erefore appropriate for use at master stations which must communicate with an array of remote stations scattered in various directions Omni anten nas should also be used where clients will be mobile At remote fixed stations a directional antenna such as a Yagi is typically used Directional antennas confine the transmission and reception of signals to a relatively narrow beam width allowing greater...

Page 26: ...5 41 PFP 600 4 37 4 4 2 Antenna mounting considerations The antenna manufacturer s installation instructions must be strictly followed for proper op eration of a directional or omnidirectional antenna Using proper mounting hardware and bracket ensures a secure mounting arrangement with no pattern distortion or detuning of the antenna The following recommendations apply to all antenna installations...

Page 27: ...d be secure and free of corrosion 4 5 3 Power supply The input voltage to the gateway should be measured to verify that it is within the operating specifications for the radio Batteries if used should be checked for charge level and signs of leakage or corrosion 4 6 Recommendations for Establishing a Robust WirelessHART Network To establish a robust WirelessHART network follow these guidelines All...

Page 28: ...P20 degree of protection EN IEC 60529 of the device is intended for use in a clean and dry environment The device must not be subject to any strain or load which exceeds the limits described In the electrical system of the building a 2 pos disconnecting device must be provided to isolate the equipment from the supply circuit The device is designed for installation in zone 2 potentially explosive a...

Page 29: ...e module s to stop the modules from slipping on the DIN rail see Figure 4 Modules are installed from left to right on the mounting rail Install modules to mounting rail as described in the following steps 1 Attach the AWIN GW100 to the mounting rail by positioning the keyway at the top of the module onto the mounting rail see Figure 5 Then rotate the module inward until the DIN rail latch locks th...

Page 30: ...ensure proper shielding of the module s through the DIN rail ABB recommends connecting the DIN rail directly to a low impedance earth ground Connect the DIN rail to protective earth ground using a grounding terminal block To re move AWIN GW100 follow the procedure shown in Figure 6 Figure 6 Removing AWIN GW100 from the DIN rail 5 2 Making connections and powering up 5 2 1 Power connections Install...

Page 31: ... for Canadian applications and in accordance to local country codes for all other countries Connect a regulated Class 2 DC power source to the transceiver The supply voltage can range from 12 to 30 VDC with a nominal voltage of either 12 VDC or 24 VDC recommended The power supply must be able to supply 150 mA of current at 24 VDC Figure 7 provides wiring information for the AWIN GW100 Figure 7 AWI...

Page 32: ...t click and select Properties from the context menu 3 Highlight Internet Protocol TCP IP and then click Properties button 4 Click Use the following IP address button and enter a desired IP address for the PC for example 172 16 16 16 in the IP address field Note IP address assigned to the PC must be different to that of the AWIN GW100 gate way 5 Enter 255 255 252 0 in the Subnet mask field and then...

Page 33: ...rocedure is complete and the AWIN GW100 is operational 2 Enter the following IP address into the Address field of the browser https 172 16 16 1 If a browser prompts security warning due to certificate then proceed 3 Provide the following details on the login screen and select Login Enter the default login credentials Username admin Password admin Figure 9 Login screen 6 3 View Gateway Information ...

Page 34: ...s the Name field Message A HART parameter field that can store a short message about the device or network Time Time of the device s internal clock Date Date of the device s internal clock Uptime Shows how long the device has been operating Status Shows the current operating condition of the gateway On the left side of the window are navigation links to access various information screens The scree...

Page 35: ...tion screen showing configuration data 6 4 General AWIN GW100 Gateway Information Click Device Information General in the left navigation column to view the current network configuration and device version of the AWIN GW100 Figure 12 General AWIN GW100 Information screen The fields in this window are ...

Page 36: ...twork that serves as an access point to a different network for the LAN port LAN MAC Address Media Access Control address MAC address is the address for the network card WirelessHART AP MAC Address MAC address for the WirelessHART radio in the gate way Firmware Version Version of software loaded into the AWIN GW100 Hardware Version Shows version and revision level of the circuit boards 6 5 Wireles...

Page 37: ...f the downstream capacity Using P2 can save all devices battery power but takes longer to build the network and greatly reduces downstream application bandwidth Note This profile option is available in firmware version 1 5 1 Table 9 WirelessHART gateway profile settings WirelessHART Gateway Profile Frame Size for Up stream Traffic Frame Size for Down stream Traffic Frame Size for Adver tising Traf...

Page 38: ...Security section for details Require Access List Entry Allows access via an external join list in addition to a Join Key See Security section for details MAC Address Network card address for the corresponding WirelessHART device being configured Join Key A device that has this Join Key must also have the corre sponding MAC address to join the network Key Generator This functionality automatically ...

Page 39: ...is always available To provide blacklist channels Separate channel numbers with a comma and no spaces example 3 5 11 12 See Section Channel Blacklist for details By selecting Submit All the parameters configured on this page are saved and downloaded to the AWIN GW100 gateway 6 6 1 Security Two methods of security are available in a WirelessHART network created by AWIN GW100 Accept Common Join Key ...

Page 40: ...r To blacklist a channel enter the frequency of the Channel Blacklist field The channel must be blacklisted in pairs Table 11 lists the frequency of each channel Table 11 Frequency of each channel of Network Channel No Frequencies Channel No Frequencies 1 2405 9 2445 2 2410 10 2450 3 2415 11 2455 4 2420 12 2460 5 2425 13 2465 6 2430 14 2470 7 2435 15 2475 8 2440 6 7 View Devices Click Configuratio...

Page 41: ... corner of Internet Explorer 11 click the settings icon 2 From the menu select Internet options 3 On the General tab locate the Browsing history section and click Set tings 4 On the Temporary Internet Files tab confirm that Every time I visit the webpage is selected 5 On Caches and databases tab confirm that Allow website caches and databases is not selected 6 Click OK It is recommended to use Chr...

Page 42: ... Command 3 status HART command 3 burst status ON OFF Active Pipe This field shows the status of pipe for a device Note The Active Pipe option is available in firmware version 1 5 1 Fast Pipe Control Fast pipe can be enabled and disable for a device using this function Notes Only one device can have a pipe at any point in time The Fast Pipe Control option is available in firmware version 1 5 1 6 7 ...

Page 43: ...t edit and export device configuration For further details refer to Bulk Configuration guide 3BNP102911 6 8 Instrument Table Click Configuration WirelessHART Instruments in the left navigation column to view the number of devices in the WirelessHART network This page has similar information as shown in Devices page However it has information about the burst commands cached in the gateway Figure 16...

Page 44: ...e page also shows the summary of key per formance indicators Figure 17 Network Statistics screen 6 10 IP Configuration Click Configuration Network Interface IP Configuration in the left navigation column to show the Local Area Network LAN configuration parameters Figure 18 IP Configuration screen ...

Page 45: ...o button If the IP address is changed from the factory default you will need to know this to log back into the gateway for future configuration changes Enter a LAN Default Gateway if desired 6 11 Modbus Configuration Click Configuration MODBUS MODBUS Configuration in the left navigation column to show the Modbus Configuration parameters Figure 19 Protocol Configuration screen The gateway offers tw...

Page 46: ...the Ex port Mappings button on this page 6 12 Modbus Map Click Configuration MODBUS MODBUS Mapping in the left navigation column to show the current Modbus map Figure 20 Modbus Mapping screen 6 13 Passwords There are administrator password and monitor password The administrator can make changes to the configuration whereas a monitor can only view information To change or set passwords click Config...

Page 47: ... saved file User must Choose the Config file add Passphrase and click Send Configuration to Device Send Configuration to File it can export gateway s existing configuration to a PC s hard drive A Passphrase is required Export As Built Configuration it can export gateway s existing configuration in text for mat It will only export configuration of connected devices A 10 character passphrase is requ...

Page 48: ...guration Store Retrieve Settings screen 6 15 Maintenance 6 15 1 Firmware Update Click on Maintenance Firmware update in the left navigation column to view the current ver sion of firmware and install a new version see Figure 23 Figure 23 Firmware Update screen ...

Page 49: ...nter an IP address or host name Click Ping button to find out if it is connected and functional The Utilities screen also includes an Auto Logout Timer field If no activity occurs from the user within the selected time the web manager will logout Click the desired radio button and then click Submit button The factory default setting is Disable The Utilities screen also includes a Reform WirelessHA...

Page 50: ...ateway 6 16 System Logs Click Monitoring Reports System Log in the left navigation column to access the system log screen This screen allows viewing of the System Log Figure 26 Home screen with monitoring report options in the left navigation column The system log may be requested to assist personnel during device troubleshooting This page may take a few seconds to load ...

Page 51: ... those credentials on login screen 7 1 View Gateway Status After login the home page shows the following basic information about the AWIN GW100 gateway It also shows a traffic light with current gateway status Red light means system error Orange light means configuration download or settings implementation in progress Green light means all good Figure 27 Monitor user Home screen 7 2 View Devices D...

Page 52: ...Network Information page It shows devices topology information in a ta ble format Figure 29 Monitor user Network Information screen 7 4 Log File Alarm Warnings After login select Logs page It shows two things Complete system logs it records all system interactions Alarms and warnings it records only major events It includes device dropout rejoin and battery warning ...

Page 53: ... INFORMATION 3BNP102912 C 49 Figure 30 Monitor user Logs screen 7 5 System Information After login select System from the top drop down menu It shows firmware information Figure 31 Monitor user System Information screen ...

Page 54: ...zing 2 Mesh Green ON WirelessHART devices connected OFF No WirelessHART devices 3 Link Green ON LAN connected OFF LAN not connected 4 Data Yellow Flashing Indicates incoming outgoing data on LAN port 5 Err Red ON Internal error OFF No errors 8 2 General Troubleshooting When troubleshooting a WirelessHART network the first step is to check the power and an tenna connection Once that has been establ...

Page 55: ...he proper decimal and hexadecimal representations of the Network ID and Join Key as they can vary between vendors 3 Make sure that the devices are within the communication range of the gateway or another WirelessHART device configured in the same network Error LED illuminates after bootup Log into web manager if possible to check the status of the AWIN GW100 If it states on Home page Error Retriev...

Page 56: ...error is followed with a summary of device s which failed For all other devices con figuration upload is successful Try to bring the offline device online and import again Low battery lifetime If a device shows low battery lifetime then replace its battery by fol lowing the service manual of that device Radio signal is weak Make sure there is clearance around the antenna Look into the guidelines f...

Page 57: ...ocessing another command Retry later 0x0b GATEWAY TARGET DEVICE FAILED TO RESPOND Indicates that no response was obtained from the target de vice To avoid Modbus exception notification read each individual device data inde pendently In a case of device disconnection if you try to read data from multi ple devices in one block read it will result in complete Modbus block read error ...

Page 58: ... 3 Under Upload Configuration to device add the passphrase and click Choose File Fol low the instructions on the screen Select the previously saved Configuration file Note The Passphrase is the same which was used to generate the Configuration file 4 Browse to Modbus Configuration page 5 Select Manual mode 6 Click Browse and choose the previously saved Modbus map file After successful import selec...

Page 59: ... WirelessHART Configurator refer to document number 3BNP102911 9 5 How to Use Remote Antenna In general for non hazardous area deployments a standard 2 4GHz antenna can be used Re fer to the antenna user manual for details As an example see the following illustration for remote antenna connectivity with AWIN GW100 Figure 33 Example of remote antenna assembly 9 6 How is Battery Life Cached in the G...

Page 60: ...VStale TVStale and QVStale reports zero value Communication status register also shows device disconnection However this does not happen immediately Trying to read data from Modbus registers of a disconnected device will result in Modbus exception 9 9 What Happens When Multiple Devices Have Same Tag Name If same tag name is used by multiple devices in the same WirelessHART network then they will s...

Page 61: ...Strong WirelessHART Mesh Network Login to the Gateway as admin user Select Network Statistics page Every device shall have 3 or more neighbors recommended Active path RSSI shall be better than 75 dBm recommended 9 12 How to Dispose this Product End of Lifecycle This product is compliant with European Directive 2012 19 EU which is concerning waste of electrical and Electronic Equipment For notes on...

Page 62: ... WirelessHART Field Device Data Available for Modbus Mapping The following data see Table 17 is available from WirelessHART devices in the gateway This data is available for communication over ModbusTCP link Space in holding registers is reserved for device variable codes but are currently not supported ...

Page 63: ...W if the last rec orded TV value was received within 3 times the burst period of command 3 set in that device If the TV value is outdated then the value is set to 0 meaning OLD data QVStale 1 Unsigned 8 bit In teger This variable is set to 1 meaning NEW if the last rec orded QV value was received within 3 times the burst period of command 3 set in that device If the QV value is outdated then the v...

Page 64: ...ackets transmitted Latency 2 Unsigned 32 bit Integer The average time required for a data packet to travel from the originating mote to the man ager Packets Lost Upstream 2 Unsigned 32 bit Integer Total number of lost upstream packets across all devices and sessions Time 2 Unsigned 32 bit Integer Current time of the gateway Seconds since Epoch according to system s real time clock Data Age 1 Unsig...

Page 65: ...ll new devices joining the network are allocated registers in ascending order Devices are assigned registers in the order they join the WirelessHART network Gateway supports function code 3 and holding registers only 10 3 2 Mapping for Gateway Parameters Itself Table 20 Mapping for Gateway Parameters Parameter Start Register End Register Reliability 40000 40001 Stability 40002 40003 Latency 40004 ...

Page 66: ... Packets_Lost_Up Time 40008 Time Data_Age 40010 Data_Age Status 40011 Status WiHARTDeviceCnt 40012 WiHARTDeviceCnt TotalDeviceCnt 40013 TotalDeviceCnt LiveDeviceCnt 40014 LiveDeviceCnt Gateway Slave LongTag Wimon470 LongTag LoopCurrent 40100 LoopCurrent PV 40102 PV SV 40104 SV TV 40106 TV QV 40108 QV PVStale 40110 PVStale SVStale 40111 SVStale TVStale 40112 TVStale QVStale 40113 QVStale DevStatus ...

Page 67: ...ed as 1 32 of a millisecond xml version 1 0 encoding UTF 8 IOSchedule Gateway LongTag LongTag Network_ID Network_ID Network_ID_Format Network_ID_Format Join_Key Join_Key IP_Address IP_Address IP_Address_Assignment IP_Address_Assignment Subnet_Mask Subnet_Mask Active_Advertising Active_Advertising Advertising_Time Advertising_Time Gateway_Profile Gateway_Profile Modbus_TCP Modbus_TCP Gateway Slave ...

Page 68: ... Visit us www abb com oilandgas Document Number 3BNP102912 Rev C ...

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