ABB ACS880-17 User Manual Download

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Options for ABB drives

User’s manual

Emergency stop, configurable stop category 0 or 1
(Q979) for ACS880-07/17/37 drives

Summary of Contents for ACS880-17

Page 1: ...Options for ABB drives User s manual Emergency stop configurable stop category 0 or 1 option Q979 for ACS880 07 17 37 drives...

Page 2: ...ck start up guide 3AUA0000098062 ACS880 diode supply control program firmware manual 3AUA0000103295 ACS880 IGBT supply control program firmware manual 3AUA0000131562 PC tool manuals Start up and maint...

Page 3: ...Emergency stop configurable stop category 0 or 1 option Q979 for ACS880 07 17 37 drives 3AUA0000145921 Rev E EN EFFECTIVE 2018 02 02 2018 ABB Oy All Rights Reserved Table of contents 4 Start up and ac...

Page 4: ......

Page 5: ...ategory 1 with time monitoring 20 Emergency stop stop category 1 with ramp monitoring 22 Time schemes with a safety encoder 24 Emergency stop stop category 0 24 Emergency stop stop category 1 with tim...

Page 6: ...50 Intentional misuse 50 Decommissioning 50 6 Technical data Contents of this chapter 51 Safety data 51 Safety performance with different safety pulse encoders 51 Safety data values 51 ACS880 07 17 37...

Page 7: ...7 Document library on the Internet 57...

Page 8: ...8...

Page 9: ...on Q979 ABB installs the FSO 12 safety functions module option Q973 or the FSO 21 safety functions module option Q972 to the drive When a safety pulse encoder is used ABB installs the FSE 31 pulse enc...

Page 10: ...ustomer made changes are on the customer s responsibility WARNING The Safe torque off functionality is only achieved through the XSTO connector of the inverter or drive control unit True Safe torque o...

Page 11: ...given Related documents Product manuals see the inside of the front cover Circuit diagrams delivered with the drive Part lists delivered with the drive Safety data report if the safety circuit is appl...

Page 12: ...y of dangerous failure on demand IEC 61508 PFH Average frequency of dangerous failures per hour IEC 61508 PL Performance level levels are a b c d and e Corresponds to SIL EN ISO 13849 1 POUS Preventio...

Page 13: ...s directives and local electrical code and that the system is tested verified and validated correctly T1 Proof test interval T1 is a parameter used to define the probabilistic failure rate PFH or PFD...

Page 14: ...ty requirements Design the safety system The part of the design made by ABB is described in chapter Option description and instructions on page 15 Verify the achieved SIL PL with for example FSDT 01 F...

Page 15: ...parameters at the start up for example sets the appropriate stop category 0 or 1 ABB sets stop category 0 at the factory When a safety pulse encoder is used in the safety application also the FSE 31...

Page 16: ...ware manual of your drive For more information on the safety functions of the FSO module see FSO 12 safety functions module user s manual 3AXD50000015612 English or FSO 21 safety functions module user...

Page 17: ...er must set at the start up The stop ramp that is used to decelerate the motors and the monitoring limits stop ramp time or ramp monitoring limits are set according to application needs These are FSO...

Page 18: ...on to the moment that the user can push the reset button at the earliest and acknowledge the STO function With this parameter it is possible to allow a restart of the drive while the motor is still ru...

Page 19: ...Option description and instructions 19 6 The FSO module deactivates the STO function in the drive The emergency stop indication lamp goes off The drive is ready for a restart Step Description...

Page 20: ...For more information see the FSO module user s manual Case A The motor speed goes below the zero speed limit within the user defined time Case B The motor speed does not go below the zero speed limit...

Page 21: ...ergency stop indication lamp goes on Note You can set an additional delay for the STO activation parameter SS1 15 SS1 r ramp zero speed delay for STO 4a Time A has elapsed The STO function is already...

Page 22: ...le For more information see the FSO module user s manual Case A The motor speed goes below the zero speed limit within the user defined stop ramp monitoring window Case B The motor speed does not foll...

Page 23: ...meters 200 112 SARx 21 SARx 22 and SARx 02 Case A The motor speed goes below the zero speed limit within the user defined stop ramp monitoring window 3a The motor peed goes below the zero speed limit...

Page 24: ...eter STO 13 Restart delay after STO Step Description 1 The user pushes the emergency stop button and the FSO module activates the FSO and drive STO functions The FSO module starts a counter for time B...

Page 25: ...or more information see FSO 21 safety functions module user s manual 3AXD50000015614 English Case A The motor speed goes below the zero speed limit within the user defined time Case B The motor speed...

Page 26: ...ion is already active In this case this time has no effect 5a The user releases the emergency stop button 6a The user pushes the reset button this resets the emergency stop circuit and removes the eme...

Page 27: ...e For more information see FSO 21 safety functions module user s manual 3AXD50000015614 English Case A The motor speed goes below the zero speed limit within the user defined stop ramp monitoring wind...

Page 28: ...zero speed limit B The FSO module activates the drive STO function and stops the ramp monitoring The emergency stop indication lamp goes on Note You can set an additional delay for the STO activation...

Page 29: ...principle on page 18 4 Normal operation resumes after the user releases the emergency stop button S61 to normal up position resets emergency stop circuit by pushing the emergency stop reset button S6...

Page 30: ...circuits 2 Connect the emergency stop buttons with two conductors two channel connection Note Keep the channels separate If you use only one channel or if the first and second channels are connected...

Page 31: ...isted pair cable The maximum allowed cable length between the safety pulse encoder and the FSE module is 300 m 980 ft For more information see FSE 31 pulse encoder interface module user s manual 3AXD5...

Page 32: ...y system a short or open circuit or redundancy failure of the emergency stop button wiring chain or any internal failure within the FSO or FSE modules the safety encoder or the drive STO This section...

Page 33: ...he internal faults of the safety encoder as cabling faults This activates the fault reaction function in the FSE module This causes the FSO module to go into the Fail safe mode see previous sections T...

Page 34: ...34 Option description and instructions...

Page 35: ...me that the FSO module is only used in either of the example safety functions and not in any other safety function at the same time However the actual deliveries vary You must always check the pre set...

Page 36: ...n the FSO module The FSO module generates the acknowledgement signal automatically after the power up Manual The FSO module reads the external acknowledgement signal through the digital input defined...

Page 37: ...and adjust if necessary If you select Fault you must reset the drive before you can restart it Index Name Example value Description STO 02 STO acknowledgement Manual Sets the acknowledgement method us...

Page 38: ...stop stop category 0 This parameter sets the time after which the STO function is completed Parameter STO 13 defines the time after which the restart of the drive is allowed Adjust the value when nec...

Page 39: ...olute speed below which the FSO module activates the brake SBC while ramping 0 rpm This feature is not in use In this manual we assume that you do not use a brake If you do you must take care of its o...

Page 40: ...vates or deactivates the SS1 function and shows the version of the SS1 function Version 1 Activates version 1 of the SS1 function SS1 11 SS1 input A DI X113 1 X114 1 Sets the digital input that is con...

Page 41: ...200 202 SAR speed scaling 1500 rpm Sets a speed value that the FSO module uses as a reference point in ramp parameter calculations see SAR1 ramp parameters 200 112 SARx 21 SARx 22 and SARx 02 Adjust...

Page 42: ...ame Pre set value stop cat 0 Value in stop cat 1 STO 11 STO input A DI X113 1 X114 1 None FSOGEN 51 Zero speed without encoder 90 rpm If you do not use a safety encoder adjust the default value to mee...

Page 43: ...ar numerator encoder 1 1 Sets the rotation direction for the safety pulse encoder With this parameter you can change the rotation direction of the motor Adjust the default value if necessary 91 11 Mod...

Page 44: ...oder 1 parameter 90 45 Motor feedback fault is set to value Warning Note If you want that the drive trips on encoder faults set this parameter to value Fault For more information see the firmware manu...

Page 45: ...tatus Make sure that the drive is ready for use that is you have done the tasks of the drive start up procedure See the hardware manual Action WARNING Obey the Safety instructions page 10 If you ignor...

Page 46: ...atus word 2 200 09 Drive status word 1 200 10 Drive status word 2 Start the drive and make sure that the motor is running If possible use a motor speed close to the maximum speed of the application Pu...

Page 47: ...ch off the drive start signal only in external control mode If the drive generates a fault message reset the drive Restart the drive and motor and check that they operate normally Repeat the test from...

Page 48: ...48 Start up and acceptance test...

Page 49: ...e procedures are carried out on the machinery Do the acceptance test described in chapter Start up and acceptance test on page 45 If you change any wiring or component after the start up replace the F...

Page 50: ...tegrity requirement for the safety function is SIL 2 HFT 1 or PL d cat 3 the proof test for the function must be performed at least every 12 months This is a recommendation and depends on the required...

Page 51: ...anual 3AXD50000016597 English Safety data values The safety data below is valid for the default design of the safety circuit presented in this manual In case the final design differs from the default...

Page 52: ...nt 4 T1 20a is used with high demand mode of operation T1 5a 2a is used with low demand mode of operation See also section Proof test interval on page 50 Stop category and monitoring method SIL SILCL...

Page 53: ...when the request is on internal failures of the emergency stop button the FSO and FSE modules and the STO function in the drive These failures are included in the failure rate value of the function F...

Page 54: ...e as required by the referred standards a description of the safety application including a figure a description and revisions of safety components that are used in the safety application a list of al...

Page 55: ...ble speed electrical power drive systems Part 5 2 Safety requirements Functional EN 62061 2005 AC 2010 A1 2013 A2 2015 IEC 62061 2015 Safety of machinery Functional safety of safety related electrical...

Page 56: ...56 Technical data...

Page 57: ...tacts can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manual...

Page 58: ...3AUA0000145921 Rev E EN 2018 02 02 Contact us www abb com drives www abb com drivespartners...

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