ABB ACS560 User Manual Download

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ABB general purpose drives

Hardware manual

ACS560 drives (0.75 to 160 kW, 1.0 to 215 hp)

Summary of Contents for ACS560

Page 1: ...ABB general purpose drives Hardware manual ACS560 drives 0 75 to 160 kW 1 0 to 215 hp...

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Page 3: ...nual ACS560 drives 0 75 to 160 kW 1 0 to 215 hp Table of contents 1 Safety instructions 4 Mechanical installation 6 Electrical installation 2017 ABB All Rights Reserved 3AXD50000044998 B EN EFFECTIVE...

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Page 5: ...d documents 3 Operation principle and hardware description 23 Contents of this chapter 23 Operation principle 24 Layout 24 Frames R0 R2 26 Frame size R3 27 Frame R4 R8 28 Overview of power and control...

Page 6: ...ls allowed to be run in the same cable 54 Relay cable 54 Control panel cable 54 Drive composer PC tool cable 54 Routing the cables 55 Separate control cable ducts 55 Continuous motor cable shield or e...

Page 7: ...ection procedure frames R5 R8 76 Motor cable 77 Notes for frame R8 77 Input power cable 80 DC connection 80 Connecting the control cables 81 Default control connections for the ABB standard macro 81 T...

Page 8: ...cooling fan frames R6 R8 103 Capacitors 103 Reforming the capacitors 103 Control panel 103 Cleaning the control panel 103 Replacing the battery in the control panel 104 LEDs 104 Drive LEDs R3 R8 104 C...

Page 9: ...liance with the EN 61800 3 2004 A1 2012 129 Definitions 129 Category C1 129 Category C2 130 Category C3 130 Category C4 10 Dimension drawings 133 Contents of this chapter 134 Frame R0 IP20 135 Frame R...

Page 10: ...n switch 152 Cable types and lengths 153 Grounding of protective shields 153 Operation principle 153 Start up including acceptance test 153 Authorized person 154 Acceptance test reports 154 Acceptance...

Page 11: ...o tell you how to prevent the danger Notes draw attention to a particular condition or fact or give information on a subject The manual uses these warning symbols WARNING Electricity warning tells abo...

Page 12: ...eware of hot surfaces Some parts such as heat sinks of power semiconductors remain hot for a while after disconnection of the electrical supply Keep the drive in its package or protect it otherwise fr...

Page 13: ...ue Disabled the stop key on the control panel will not stop the drive Frames R0 R5 are not field repairable Do not attempt to repair a malfunctioning drive contact your local representative for replac...

Page 14: ...ver 30 ohms power system disconnect the internal EMC filter otherwise the system will be connected to ground potential through the EMC filter capacitors This can cause danger or damage the drive Note...

Page 15: ...rth PE bus of the power supply Make sure that the conductivity of the protective earth PE conductors is sufficient See section Selecting the power cables page 50 Obey the local regulations Connect the...

Page 16: ...have an external source for the start command and the start is on the drive will start immediately after the fault reset unless you configure the drive for pulse start See the firmware manual Before...

Page 17: ...ntals of electricity wiring electrical components and electrical schematic symbols The manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installa...

Page 18: ...allation Checking the compatibility with IT un grounded and corner grounded TN systems page 63 If the drive will be connected to an IT ungrounded system check that the internal EMC filter and ground t...

Page 19: ...dule FCNA 01 Optional EtherCAT adapter module FECA 01 Optional Ethernet adapter module for EtherNet IP Modbus TCP and PROFINET IO protocols FENA 01 Optional Ethernet adapter module for EtherNet IP Mod...

Page 20: ...I 2 GD L537 Q971 user s manual 3AXD50000009929 CDPI 01 communication adapter module user s manual 3AUA0000100140 DPMP 01 mounting platform for ACS AP control panel 3AUA0000136205 DPMP 02 03 mounting p...

Page 21: ...p guide You can find manuals and other product documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Doc...

Page 22: ...22...

Page 23: ...he operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Operation principle The ACS560 is a dr...

Page 24: ...2 and R R UDC in frame R3 Conducts the surplus energy from the intermediate DC circuit of the drive to the brake resistor when necessary The chopper operates when the DC link voltage exceeds a certain...

Page 25: ...14 Other earthing connections 15 Fan 16 Cable bundle installation position of I O cable 17 Installation point 4 1 Cover plate 2 Cover plate screw 3 Control panel 4 Control panel connection 5 CCA 01 i...

Page 26: ...2 Earthing connection motor 13 Fan 14 Installation point 4 1 Cover plate 2 Cover plate screw 3 Control panel 4 Control panel connection 5 CCA 01 interface 6 For LED of normal power supply and failure...

Page 27: ...tage connection L1 L2 L3 motor con nection T1 U T2 V T3 W and DC connection UDC UDC 13 PE connection power line 14 Earthing connection motor 15 A primary fan 16 Auxiliary fan 17 Installation point 2 p...

Page 28: ...below shows the power connections and control interfaces of the drive L1 L2 L3 PE T1 U T2 V T3 W M 3 L1 L2 L3 PE R UDC R UDC Slot 1 1 Panel port 2 Option slot 1 for optional fieldbus adapter modules 1...

Page 29: ...of the control board with the terminals is different in frames R3 R0 R2 Description Analog input and output X1 A D Auxiliary voltage output X2 Digital signal input X3 A C Safety torque cancellation X...

Page 30: ...ary voltage output X2 Digital input X3 Safety torque cancellation X4 Modbus built in fieldbus X5 Relay output 1 Relay output 3 X6 X8 Option slot 1 fieldbus adapter module X13 Option slot 2 not used X1...

Page 31: ...Modbus built in fieldbus X5 Relay output 1 Relay output 3 X6 X8 Option slot 1 fieldbus adapter module X13 Option slot 2 not used X14 Panel port control panel connec tion 1 The interface is used for CC...

Page 32: ...1a press the retaining clip at the top 1b and push the control panel in at the top edge 1c 1a 1b 1c For the use of the control panel see ACS560 standard control program firmware manual 3AXD5000004499...

Page 33: ...on key page 35 1 Frame size 2 Degree of protection 3 Nominal ratings in the supply voltage range see section Ratings page 107 section Electrical power network specification page 119 and section Motor...

Page 34: ...Locations of the labels on the drive 1 2 3 1 2 3 34 Operation principle and hardware description...

Page 35: ...in Frame size R0 R1 R2 and R3 enhanced coating circuit board cable access from the bottom junction box or wiring plate and quick installation and start up guide in multilingual language 01 Size Opera...

Page 36: ...DESCRIPTION CODE Full set of printed manuals in selected language English R700 Hindi X 3AXD50000044998 36 Operation principle and hardware description...

Page 37: ...nical installation 39 4 Mechanical installation Contents of this chapter The chapter tells how to check the installation site unpack check the delivery and install the drive mechanically Safety WARNIN...

Page 38: ...stallation site The drive must be placed in a cabinet and installed on the wall Drives of frame sizes R0 R2 have two installation method as follows Vertically alone Vertically side by side a b c Frame...

Page 39: ...ation conditions of the drive meet the specifications given in section Ambient conditions page 126 The wall is as close to vertical as possible of non flammable material and strong enough to carry the...

Page 40: ...package 1 Drive body the figure shows frame size R1 2 Installation accessories of plastic bag are below the drive cover plate 3 Unpacking and examining delivery frames R3 R4 The figure below shows th...

Page 41: ...stallation and startup guide 5 User manual if any adopt additional code for ordering 2 2 3 4 5 7 8 1 User manual if any adopt additional code for ordering 5 Basic panel provided as default panel 6 Dri...

Page 42: ...rive 2 In the option box 3 Multilingual quick installation and start up guide User s manual if ordered with a plus code Multilingual residual voltage warning stickers Cardboard box Mounting template i...

Page 43: ...ate on top of the option tray 12 Basic panel provided as default panel 13 Cable box Power and control cable grounding shelves in a plastic bag assembly drawing 1 Drive with factory installed options 2...

Page 44: ...ail installation 2 Drill the mounting holes 3 Insert anchors or plugs into the holes and start the screws or bolts into the anchors or plugs R0 R1 R2 mm in mm in mm in a 50 1 97 75 2 95 148 5 83 b 191...

Page 45: ...e behind the drive The drive dimens locations are also shown in the drawings see chapter Dimension d page 149 2 Drill the mounting holes 3 Start the screws or bolts into the mounting holes 2 3 1 Mecha...

Page 46: ...ght kg lb kg lb 14 86 32 77 23 0 50 72 Installing the drive vertically frames size R5 R8 1 Mark the punch positions for the six mounting holes with the mounting template included in the package Do not...

Page 47: ...ghten the screws in the wall securely R5 R6 R7 R8 mm in mm in mm in mm in a 612 24 1 571 22 5 623 24 5 701 27 6 b 581 22 9 531 20 9 583 22 9 658 25 9 c 160 6 3 213 8 4 245 9 7 263 10 4 d 300 11 8 300...

Page 48: ...ounting kit Flange mounting quick guide for frames R6 to R8 3AXD50000019099 English For more information on flange mounting see Flange mounting supplement 3AXD50000019100 English 6a 6a Mechanical inst...

Page 49: ...ms that the warranty does not cover Selecting the supply disconnecting device Install a hand operated input disconnecting device between the AC power source and the drive The disconnecting device must...

Page 50: ...0 V AC cable is accepted for up to 500 V AC To comply with the EMC requirements of the CE mark use one of the approved cable types in section Recommended power cable types page 52 Symmetrical shielded...

Page 51: ...0 2 3 120 2 3 95 50 R8 293A 4 1 The cable sizing is based on maximum parallel layout of 6 cables laid on a cable ladder side by side ambient temperature 30 C PVC insulation surface temperature 70 C E...

Page 52: ...ase conductor cross section less than 10 mm2 8 AWG or motors 30 kW 40 hp Not allowed in the USA PVC Corrugated or EMT cable with three phase conductors and a protective conductor is allowed for motor...

Page 53: ...4 Filling 5 Cable conductors 1 3 4 5 2 Sheath 1 Copper wire shield 2 Helix of copper tape or copper wire 3 Filling 4 Cable conductors 5 Conduit Couple separate parts of a conduit together bridge the...

Page 54: ...cables Drive composer PC tool cable Use assistant control panel or dummy panel to connect the drive composer PC tool with the drive Use a USB type A PC type B control panel cable The maximum length of...

Page 55: ...tall the equipment in a metal enclosure with 360 degree grounding for the shields of both the incoming and outgoing cable or connect the shields of the cables otherwise together US Install the equipme...

Page 56: ...d on a motor thermal model or an actual temperature indication given by motor temperature sensors The user can tune the thermal model further by feeding in additional motor and load data The most comm...

Page 57: ...command to the drive 2 Open the contactor WARNING When the Vector control mode is in use never open the output contactor while the drive controls the motor The vector control operate extremely fast mu...

Page 58: ...rive U1 Drive output contactor K5 Switching the motor power supply from drive to direct on line 1 Stop the drive and the motor with the drive control panel drive in local control mode or with the exte...

Page 59: ...ads relays contactors motors cause voltage transients when switched off It is highly recommended that inductive loads are equipped with noise attenuating circuits varistors RC filters AC or diodes DC...

Page 60: ...60...

Page 61: ...is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Required tools To perform the elect...

Page 62: ...ce value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casing will reduce the insulation resistance If moi...

Page 63: ...EMC filter connected on a corner grounded TN system otherwise the drive will be damaged Note When the internal EMC filter is disconnected the drive EMC compatibility is considerably reduced See sectio...

Page 64: ...Do not discon nect EMC 2 screws R4 R5 Disconnect Do not discon nect VAR 1 screw Disconnect Disconnect Do not discon nect EMC 2 screws R6 R8 Disconnect Do not discon nect Do not discon nect VAR 1 screw...

Page 65: ...8 page 75 3 To disconnect the internal EMC filter remove the two EMC screws 4 To disconnect the ground to phase varistor remove the varistor screw R4 Electrical installation 75 Frames R4 R8 To disconn...

Page 66: ...R5 3 4 R5 3 3 4 3 3 4 66 Electrical installation...

Page 67: ...ounding is required 5 External brake resistor 6 Use a separate grounding cable if the shield does not meet the requirements of IEC 61439 1 see page 54 and there is no symmetrically constructed groundi...

Page 68: ...etrically constructed motor cable for motors above 30 kW see Selecting the power cables page 50 Connecting its fourth conductor at the motor end increases bearing currents and causes extra wear Connec...

Page 69: ...installation 79 3 Connect the motor cable as follows Ground the shield 360 degrees by tightening the clamp of the power cable grounding shelf onto the stripped part of the cable 3a Connect the twisted...

Page 70: ...phase conductors of the cable to the L1 L2 and L3 terminals Tighten the screws to the torque given below 6 Connect the braking resistor cable as the motor cable in step 4 7 Ground the shield 360 degre...

Page 71: ...below R2 R0 R1 Frame size lbf ft N m lbf ft N m 0 9 1 1 1 2 1 5 0 4 0 5 0 6 R R Finalization 10 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the moto...

Page 72: ...ake sure that the EMC Filter and Varistor VAR is disconnected See page 71 Motor cable 2 Prepare the ends of the cable as illustrated in the figure Two different motor cable types are shown in the figu...

Page 73: ...he ends of the cable as illustrated in the figure Note The bare shield will be grounded 360 degrees Mark the pigtail made from the shield as a PE conductor with yellow and green color Frame size R3 R4...

Page 74: ...tor cable method mentioned in step 3 7 Ground the shield 360 degrees 7a 8 Connect the twisted shield to the grounding terminal 7b 9 Connect the conductors to the R and R terminals 7c 10 Tighten to the...

Page 75: ...n the delivery onto the grounding shelf for the power cables 12 Ground the motor cable shield at the motor end For minimum radio frequency interference ground the motor cable shield 360 degrees at the...

Page 76: ...ter and ground to phase varistor See page 71 If the drive will be connected on a corner grounded TN system make sure you have disconnected the EMC filter See page 71 1 Attach the residual voltage warn...

Page 77: ...3 W Tighten the screws to the torque given in the figure 9b 7a PE 6 7a 7b PE 7b Motor cable 6 Cut an adequate hole into the rubber grommet Slide the grommet onto the cable 7 Prepare the ends of the in...

Page 78: ...connector back to its busbar Start the nut and turn it at least two rotations by hand WARNING Before using tools make sure that the nut screw is not cross threading Cross threading will damage the dr...

Page 79: ...post and pull the connector off Put the conductor under the connector pressure plate and pre tighten the conductor Put the connector back onto the terminal post Start the combi screw and turn it at le...

Page 80: ...able shield 360 degrees at the lead through of the motor terminal box 7 DC connection The UDC and UDC terminals as standard in frames R4 R8 are for using external brake chopper units Connecting the co...

Page 81: ...2A 24 RO2B 25 RO3C Fault 1 11 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 Built in fieldbus 29 B Internal Modbus RTU EIA 485 See ACS560 standard control program firmware manual 3AXD50000044997 English 30...

Page 82: ...is set based on the combination of sources as follows Parameters Ramp set DI5 parameter 28 71 Scalar control default 28 72 time 1 Acc Dec time 1 0 28 73 Freq deceleration time 1 28 74 time 2 Acc Dec...

Page 83: ...is powered using an external 24 V AC supply NPN configuration for digital inputs Internal and external 24 V power supply connections for NPN configuration are shown in the figure below PNP connection...

Page 84: ...o obtain 0 10 V from analog output AO2 connect a 500 ohm resistor or two 1 kohm resistors in parallel between the analog output 2 AO2 and analog common ground AGND Examples are shown in the figure bel...

Page 85: ...wiring diagrams on these pages use an externally powered sensor connections not shown The figures below give examples of connections using a two wire or three wire sensor transmitter supplied by the...

Page 86: ...roup 12 Standard AI 2 Select the excitation mode in parameter group 13 Standard AO WARNING As the inputs pictured above are not insulated according to IEC 60664 the connection of the motor temperature...

Page 87: ...nto the rubber grommet and slide the grommet onto the cable Slide the cable through the hole in the lead through plate and attach the grommet to the hole 8 Ground the outer shield of the cable 360 deg...

Page 88: ...p between the end points Keep any signal wire pairs twisted as close to the terminals as possible Twisting the wire with its return wire reduces disturbances caused by inductive coupling R3 R5 R0 R2 9...

Page 89: ...both ends if they are in the same nt voltage drop between the end points wisted as close to the terminals as possible Twisting educes disturbances caused by inductive coupling R3 R5 11 11 5 6 8 9 10...

Page 90: ...installation of option modules See section Overview of power and control connections page 28 for the available slots for each module Install the optional modules as follows WARNING Obey the instructi...

Page 91: ...efully on the control board 2 Tighten the mounting screw CHASSIS Note The screw tightens the connections and grounds the module It is necessary for fulfilling the EMC requirements and for proper opera...

Page 92: ...counterparts on the housing and then press the cover 1a 1b 2 Tighten the two retaining screws with a screwdriver 2a 1b Reinstalling side plates and covers frames size R5 R8 1 Reinstall the module cove...

Page 93: ...ve with a USB data cable USB Type A USB Type Mini B as follows 1 Lift the USB connector cover from bottom upwards 2 Put the USB cable Mini B plug in the control panel USB connector 3 Put the USB cable...

Page 94: ...94...

Page 95: ...specification in section Ambient conditions page 126 If the drive will be connected to a corner grounded TN system The internal EMC filter has been dis connected See section Checking the compatibilit...

Page 96: ...ghtened Pull conductors to check Appropriate supply fuses and disconnector have been installed The motor cable has been connected to appropriate terminals the phase order is right and the terminals ha...

Page 97: ...based on the assumption that the equipment is operated within the specified ratings and ambient conditions ABB recommends annual drive inspections to ensure the highest reliability and optimum perform...

Page 98: ...page 99 R R R R R R Auxiliary cooling fan for circuit boards R6 R8 See Replacing the auxiliary cooling fan frames R6 R8 page 102 R R R R Connections and environment O O O O O O O O O O O O O Quality o...

Page 99: ...clean the heatsink as follows WARNING Obey the instructions in chapter Safety instructions page 11 Ignoring the instructions can cause physical injury or death or damage to the equipment WARNING Use a...

Page 100: ...e speed of the fan matches the cooling needs This increases the life span of the fan Replacement fans are available from the manufacturer Do not use other than specified spare parts Replacing the cool...

Page 101: ...before you start the work 2 Lift the fan assembly upwards from the front edge 2a and remove the assembly 2b 3 Unplug fan power supply wires from the drive 4 Install the new fan assembly in reverse or...

Page 102: ...Safety instructions page 11 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for 5 minutes and then m...

Page 103: ...formed if the drive has not been powered either in storage or unused for a year or more See section Type designation label page 33 for how to find out the manufacturing date from the serial number For...

Page 104: ...table below describes the drive LED indications Drive LEDs POWER and FAULT on the front of the drive under the control panel panel cover If a control panel is attached to the drive switch to remote c...

Page 105: ...patible Check the control panel display Green Panel has no power Flickering Data transferred between the PC tool and drive through the USB connection of the control panel Active fault in the drive Red...

Page 106: ...106...

Page 107: ...put ratings Max current Nomin al In Drive Type ACS560 Heavy duty use Nominal use PHd IHd Continu ous PN IN Imax I1N Hp kW A Hp kW A A A 3 phases UN 400 V 380 480 V R0 0 75 0 55 1 8 1 0 75 2 6 3 2 2 6...

Page 108: ...0000561047 xls 1 Continuous current when its used in Heady duty applications allows 130 of IHd for 1 minute every 10 minutes at 40 C See definitions and notes in section Definitions page 108 Definitio...

Page 109: ...each situation is cumulative Example If your application requires continuous 12 0 A of motor current IN at 8 kHz switching frequency the supply voltage is 400 V and the drive is situated at 1500 m cal...

Page 110: ...require derating Derating factor of the min switch frequency Frame size 12kHz 8kHz 4kHz 2kHz 0 48 0 65 1 1 R0 0 5 0 67 1 1 R1 0 5 0 67 1 1 R2 0 48 0 65 1 1 R3 0 55 0 73 1 1 R4 0 55 0 71 1 1 R5 0 5 0 6...

Page 111: ...ur rent Minimum short cir cuit cur rent1 Drive type ACS560 IEC 60269 size Bussmann designation type Rated voltage I2t Rated cur rent IN V A2s A A A 3 phases UN 400 V 380 480 V 00 170M2694 690 125 25 4...

Page 112: ...360 10 6 4 80 04A0 4 000 OFAF000H10 500 360 10 9 0 80 05A6 4 000 OFAF000H16 500 740 16 11 5 128 07A2 4 000 OFAF000H16 500 740 16 15 0 128 09A4 4 000 OFAF000H25 500 2500 25 20 2 200 12A6 4 000 OFAF000...

Page 113: ...0 275 32 80 9 0 05A6 4 00 170M2696 690 490 40 128 11 5 07A2 4 00 170M2696 690 490 40 128 15 0 09A4 4 00 170M2697 690 1000 50 200 20 2 12A6 4 00 170M2698 690 1800 63 256 27 2 017A 4 00 170M2699 690 360...

Page 114: ...6 4 N A N A N A N A 20 S 203P B C Z 20 017A 4 N A N A N A N A 20 S 203P B C Z 25 025A 4 N A N A N A N A 12 S 203P B C Z 32 033A 4 N A N A N A N A 12 S 203P B C Z 40 039A 4 N A N A N A N A 12 S 203P B...

Page 115: ...IP20 Weight H2 H1 D W kg mm mm mm mm 1 6 x 223 207 73 R0 1 9 x 223 207 97 R1 2 9 x 220 207 172 R2 14 9 x 490 229 203 R3 19 x 636 257 203 R4 28 3 600 719 296 203 R5 42 4 548 722 369 252 R6 54 600 839...

Page 116: ...ction is from bottom to top The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O options and panel not in use and maximum...

Page 117: ...073A 4 R5 62 280 1240 25 3 5 1215 088A 4 R5 67 435 1510 25 3 5 1485 106A 4 R6 67 435 1476 36 4 1 1440 145A 4 R7 67 450 1976 36 4 1 1940 169A 4 R7 67 550 2346 36 4 1 2310 206A 4 R8 65 550 3336 36 4 1...

Page 118: ...106A 4 9 8 50 22 1 30 300 MCM 150 3 25 R6 145A 4 9 8 70 22 1 30 500 MCM 240 3 0 95 R7 169A 4 9 8 70 22 1 30 500 MCM 240 3 0 95 R7 206A 4 9 8 2x35 29 5 40 2x300MCM 2x150 2x1 0 2x50 R8 246A 4 9 8 2x50 2...

Page 119: ...er grounded TN systems page 63 Network type 65 kA when protected by fuses given in the fuse tables Rated conditional short circuit current IEC 61439 1 47 to 63 Hz Frequency Max 3 of nominal phase to p...

Page 120: ...00 990 300 R8 3AXD10000561047 xls Note In multi motor system the sum of all motor cable lengths shall not exceed that given in the following table Conducted and radiated emissions of these motor cable...

Page 121: ...rt circuit protection IEC EN 61800 5 1 IEC 6439 1 Control connection data Maximum power External power supply Frames size R0 R5 Without external power supply Frames size R6 R8 36W 1 50A 24V AC DC 10 s...

Page 122: ...analog inputs 10V DC Term 4 Inaccuracy 1 24 V DC logic levels 0 5 V 1 13 V Safe torque off STO inputs IN1 and IN2 Term 37 and 38 Rin 2 47 kohm Maximum cable length 300 m 984 ft between activation swit...

Page 123: ...unding of frames R0 R2 X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 X6 19 RO1C 20 RO1A 21 RO1B X4 34 OUT1 36 SGND 37 IN1 38 IN2 Slot 1 Ground Slot 2 Installed with jumpers at the factory Technical data...

Page 124: ...X2 X3 10 24V 11 DGND 12 DCOM 13 DI1 14 DI2 15 DI3 16 DI4 17 DI5 18 DI6 X6 X7 X8 19 RO1C 20 RO1A 21 RO1B 22 RO2C 23 RO2A 24 RO2B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND...

Page 125: ...B 25 RO3C 26 RO3A 27 RO3B X5 29 B 30 A 31 DGND X4 34 OUT1 35 OUT2 36 SGND 37 IN1 38 IN2 X10 40 24VAC DC in 41 24VAC DC in Ground Slot 1 Slot 2 Jumper installed at factory Auxiliary circuit power consu...

Page 126: ...altitude 40 to 70 C 40 to 158 F 40 to 70 C 40 to 158 F 15 to 50 C 5 to 122 F 0 to 15 C 32 to 5 F No frost allowed See section i484355 Air temperature Max 95 Max 95 5 to 95 Relative humidity No conden...

Page 127: ...l aluminum copper and its alloys and precious metals can be recycled as material Plastics rubber cardboard and other packaging material can be used in energy recovery Printed circuit boards and DC cap...

Page 128: ...of the back cover Compliance with the European EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC produc...

Page 129: ...tage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C1 The emission limits are complied with the following provisions 1 The opti...

Page 130: ...complies with the standard with the following provisions 1 The motor and control cables are selected as specified in this manual 2 The drive is installed according to the instructions given in this ma...

Page 131: ...llation A template is available from the local representative 3 The motor and control cables are selected as specified in this manual 4 The drive is installed according to the instructions given in th...

Page 132: ...132...

Page 133: ...Dimension drawings Contents of this chapter This chapter shows the dimension drawings of the ACS560 The dimensions are given in millimeters and inches 10 Dimension drawings 133...

Page 134: ...parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL RICE_R0_MAIN_ASSEMBLY ASSEM Based on Prepared Henry Hua Zhao 08 Oct 16 Title DIMENSION DR...

Page 135: ...A Initial Approval 10 Oct 16 Henry Hua Zhao 500000764631 Frame R1 IP20 A B A 1 1 B 1 1 Frame R2 IP20 1 A 2 3 4 5 6 7 8 B C D E F A B C D E F First angle projection Original drawing made with 3D CAD Se...

Page 136: ...document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIA...

Page 137: ...all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFO...

Page 138: ...in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL 8 ASSEM A 6...

Page 139: ...ent and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ABB Oy PROPRIETARY AND SECRET INFORMATION CONFIDENTIAL 3AXD...

Page 140: ...Du 10 Mar 16 DIMENSION DRAWING ASSEMBLY DRAWING 7 50 A3 Appr J Holappa 10 Mar 16 ACS530 R8 Resp dept Rev ind A AP Lang EN Cust Doc No Project name Doc No 3AXD50000037265 Sheet 1 DMS Number 3AXD1000049...

Page 141: ...rnal brake choppers and resistors see below For R4 R8 external brake choppers and resistors see Resistor braking frames R4 R8 page 146 Resistor braking frames R0 R3 Planning the braking system Selecti...

Page 142: ...wer during the braking cycle W energy conducted into the resistor during a single braking pulse J length of the braking pulse s length of the braking cycle s The table shows reference resistor types f...

Page 143: ...ke resistor that can be connected to the brake chopper Rmin maximum allowed brake resistor that allows Pmax Rmax maximum braking capacity of the drive must exceed the desired braking power Pmax maximu...

Page 144: ...r is located in does not exceed the allowed maximum Supply the resistor with cooling air water according to the resistor manufacturer s instructions WARNING The materials near the brake resistor must...

Page 145: ...al switch of the brake resistor as described in section Protecting the system against thermal overload page 144 Start up Note Protective oil on the brake resistors will burn off when the brake resisto...

Page 146: ...d start up guide 3AFY58920541 English and ACS BRK Brake Units Installation and start up guide 3AFY61514309 English Reference resistor types Brakechopper Type ACS560 hp kW ohm ohm 3 phase UN 380 or 480...

Page 147: ...on Use page 154 When activated the Safe torque off function disables the control voltage of the power semiconductors of the drive output stage A see diagram on Connection principle R0 R2 page 149 thus...

Page 148: ...d systems for the process industry sector IEC 61511 2003 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional IEC EN 61800 5 2 2007 Safety of machinery Functional sa...

Page 149: ...t SGND STO UDC UDC A ULYHV Control logic K Connection with external 24 V DC power supply OUT 1 IN1 IN2 T1 U T2 V T3 W RQWURO XQLW SGND 24 V DC STO UDC UDC A ULYHV RQWURO ORJLF 24 V DC K Wiring example...

Page 150: ...IN2 ULYHV SGND K ULYHV 24 14 23 13 Y1 A2 Y2 A1 31 32 Safety relay safety PLC OUT GND IN1 OUT1 IN2 Drives SGND K 24 V DC external power supply For information on the specifications of the STO input see...

Page 151: ...STO UDC UDC A Drive 34 35 36 37 38 Control logic K Connection with external 24VDC power supply OUT2 OUT1 IN1 IN2 T1 U T2 V T3 W Control unit SGND 24VDC STO UDC UDC A Drive 34 35 36 37 38 Control logic...

Page 152: ...signation K This represents a component such as a manually operated switch an emergency stop push button switch or the contacts of a safety relay or safety PLC If a manually operated activation switch...

Page 153: ...f the STO function itself The STO function will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO...

Page 154: ...motor shaft is at a standstill Ensure that the drive operates as follows Test the operation of the STO function when the motor is running Start the drive and ensure the motor is running Open the STO c...

Page 155: ...spite of this it is not always possible to eliminate all potential hazards The assembler of the machine must inform the final user about the residual risks Maintenance After the operation of the circ...

Page 156: ...8 00E 09 3 3 R0 6 68E 05 20 98 7 1 8 00E 09 3 3 R1 6 68E 05 20 98 7 1 8 00E 09 3 3 R2 2 8E 06 20 99 8 1 2 68E 09 3 3 R3 5 91 04E 05 20 99 9 1 7 09E 10 3 3 R5 8 85 04E 05 20 99 8 1 1 06E 09 3 3 R6 8 8...

Page 157: ...le length 300 m 984 ft between activation switch K and drive control board The voltage at the INx terminals of each drive must be at least 13 V DC to be interpreted as 1 Pulse tolerance of input chann...

Page 158: ...le on the Internet See section Document library on the Internet on the inside of the back cover Certificate TUV certificate 3AXD10000302787 can be found on the Internet Please see section Document lib...

Page 159: ...Checking the compatibility of the motor and drive du dt filter types du dt filter type Drive type ACS560 3 phases UN 400 V 380 480 V NOCH0016 6X 02A6 4 NOCH0016 6X 03A3 4 NOCH0016 6X 04A0 4 NOCH0016...

Page 160: ...260 7X 169A 4 FOCH0260 7X 206A 4 FOCH0260 7X 246A 4 FOCH0260 7X 293A 4 Description installation and technical data of the FOCH filters See FOCH du dt filters hardware manual 3AFE68577519 English Descr...

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ABB ACS560, Hardware Manual

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