ABB ACS 600 MultiDrive User Manual Download

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ACA 6xx Sections

3 to 4300 kW

ACS 600 MultiDrive

Safety and Product Information

These Safety Instructions must be studied before
storaging, installing, commissioning, servicing
and operating the air-cooled ACS 600 MultiDrive
frequency converters.

This manual includes
• Safety Instructions
• Technical data

Summary of Contents for ACS 600 MultiDrive

Page 1: ...Safety and Product Information These Safety Instructions must be studied before storaging installing commissioning servicing and operating the air cooled ACS 600 MultiDrive frequency converters This m...

Page 2: ...program parameters TSU commissioning IGBT Supply Sections User s Manual ISU EN 64013700 ISU specific Safety Instructions Main components of ISU ISU ratings ISU power losses ISU dimensions and weights...

Page 4: ......

Page 5: ...y Stop Category 1 7 Restart 7 Prevention of Unexpected Start 7 Motor Connections 8 Pulses in the Drive Output 8 Power Factor Compensation Capacitors 12 Components Connected to Digital Analogue Inputs...

Page 6: ...A 29 Tightening Torque A 29 Marking A 29 Diode Supply Sections A 30 Thyristor Supply Section Terminal Block Connection A 30 Thyristor Supply Section Busbar Bus Duct Connection A 31 Drive Sections Ter...

Page 7: ...ACS 600 MultiDrive v Applicable Standards B 2 Materials B 2 Other Technical Data B 2...

Page 8: ...vi ACS 600 MultiDrive...

Page 9: ...n available on the subject Operation The doors of the ACS 600 MultiDrive frequency converter must be kept locked when the frequency converter is in operation The operator should be informed of the sig...

Page 10: ...inals are also live even if the motor is not running Open switch fuses of all parallel connected inverters before installation or maintenance work in any of them Check the cable connections at the shi...

Page 11: ...NG Close switch fuses of all parallel connected inverters before starting the frequency converter Do not open the drive section switch fuses when the inverter is running Do not use Prevention of Unexp...

Page 12: ...of the connected inverter s may blow or the braking chopper if used may be damaged The phenomena which result in a fuse blow are as follows At start a charging current high enough for charging all th...

Page 13: ...he supply section is equipped with a disconnecting device The electric parts of the whole drive system can be separated by the disconnecting device from the mains network for installation and maintena...

Page 14: ...l earth fault protective function to protect the unit against earth faults in the inverter the motor and the motor cable This is not a personal safety or a fire protection feature The internal earth f...

Page 15: ...fter an emergency stop the emergency stop push button has to be released and a reset given before the main contactor or air circuit breaker can be closed and the drive started Prevention of Unexpected...

Page 16: ...be carried out after disconnecting the drive system Motor Connections WARNING Operation is not allowed if the motor nominal voltage is less than one half of the ACx 600 nominal input voltage or the mo...

Page 17: ...ed power Three types of filters are used alone or in combinations 1 optional ACS 600 du dt filter protects motor insulation system and reduces bearing currents 2 ACS 600 common mode filter mainly redu...

Page 18: ...N 690 V Standard n a N CMF N CMF Old form wound HX_ and modular 380 V UN 690 V Check from the motor manufacturer du dt filter with voltages over 500 V N CMF Random wound HXR 380 V UN 690 V Check from...

Page 19: ...This should be taken into consideration when determining the motor insulation requirement Example Motor insulation requirement for a 400 V application must be selected as if the drive was supplied wi...

Page 20: ...the motor cables These devices are not designed to be used with frequency converters and will degrade motor control accuracy They can cause permanent damage to the ACx 600 or themselves due to the rap...

Page 21: ...s the converter main circuit from other low voltage circuits 3 An external thermistor relay is used The insulation of the relay must be rated for the same voltage level as the converter main circuit E...

Page 22: ...torage and Operating Temperature 55 85 C Simplex Recommended Operating Temperature 40 85 C Installation Temperature 20 70 C Short Term Tensile Force Simplex 50 Duplex 100 N Duplex zipcord Short Term B...

Page 23: ...ling Electrically conductive dust inside the unit may cause damage or lead to malfunction CAUTION Welding of the cabinet frame is not recommended because it may damage electronic circuits located in t...

Page 24: ...Safety Instructions 16 ACS 600 MultiDrive...

Page 25: ...ith I2max I2base is the nominal heavy duty output current IDCmax Short term rms overload d c current allowed for 10 seconds every 60 seconds I2max Short term rms a c overload current allowed for 10 se...

Page 26: ...Noise Level Noise level applies to echoless room Height Cabinet height is 2072 mm for IP 54R classification Weight Width Bottom and top entry weights in the following tables apply to units with basic...

Page 27: ...3500 1861 947 2100 5670 2100 4431 B5 4500 20 8 75 12 pulse diode supply sections 380 415 V Range UN 400 V ACA 633 0280 31 xx 280 404 494 263 296 634 296 578 B2 2x370 2x1 5 56 ACA 633 0400 31 xx 400 5...

Page 28: ...350 404 494 326 296 634 296 578 B2 2x370 2x1 5 56 ACA 633 0500 51 xx 500 578 708 466 425 909 425 828 B2 2x370 2x2 3 56 ACA 633 0750 51 xx 750 866 1060 698 636 1590 636 1399 B3 2x770 2x2 8 64 ACA 633 1...

Page 29: ...858 3500 3152 2159 2100 5670 2100 4431 B5 4500 20 8 75 12 pulse diode supply sections 525 690 V Range UN 690 V ACA 633 0180 61 xx 180 150 184 165 110 236 110 215 B2 2x370 2x0 6 56 ACA 633 0350 61 xx 3...

Page 30: ...sections 525 830 V Range UN 830 V ACA 632 3100 1680 81 xx 3100 2156 2640 2378 1290 1584 4277 1584 3342 B5 2500 10 2 72 ACA 632 3520 1680 81 xx 3520 2449 3000 2702 1290 1800 4860 1800 3798 B5 4500 16 5...

Page 31: ...20 51 xx NDAT 05 1855 1328 1552 690 ACN654 2120 5 ACN664 2600 5 ACA 634 2600 51 xx NDAT 06 3272 2343 2282 690 ACN654 2600 5 ACN664 3600 5 12 pulse thyristor supply sections with autotransformer 380 50...

Page 32: ...xx 2130 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 ACA 632 2100 1120 31 xx 2130 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 12 pulse diode supply sectios 380 415 V Range ACA 6...

Page 33: ...2600 1400 51 xx 2130 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 12 pulse diode supply sections 440 500 V Range ACA 633 0350 51 xx 2065 800 2x400 1600 2x 400 400 600 480 720 ACA 633 0500 5...

Page 34: ...0 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 ACA 632 3600 1400 61 xx 2130 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 ACA 632 3600 2600 61 xx 2130 2200 600 400 600 600 2200 60...

Page 35: ...81 xx 2130 2200 600 400 600 600 2200 600 400 600 600 600 1900 1900 Asymmetrical thyristor supply sections 525 830 V Range UN 830 V ACA 632 3100 1680 81 xx 2130 2200 600 400 600 600 2200 600 400 600 60...

Page 36: ...binet height is 2072 mm for IP 54R classification Depth The depth of the cabinet is 600 mm Width and Weight Note Description Weight kg 1 200 mm is added with the top exit 40 2 400 mm is added with the...

Page 37: ...10 040 000 3 40 30 62 47 94 47 71 R5i 0 60 260 54 400 190 1 ACA 610 040 040 3 2xR5i 1 20 520 54 400 or 600 240 1 6 ACA 610 050 000 3 50 37 76 62 124 62 93 R5i 0 75 260 54 400 190 1 ACA 610 050 050 3 2...

Page 38: ...610 050 000 5 50 37 58 47 94 47 71 R5i 0 75 260 54 400 or 600 240 1 6 ACA 610 050 050 5 2xR5i 1 50 520 54 400 190 1 ACA 610 060 000 5 60 45 65 58 116 58 87 R5i 0 90 260 54 400 or 600 240 1 6 ACA 610 0...

Page 39: ...6 60 45 52 44 88 44 66 R6i 0 90 480 64 400 200 1 ACA 610 060 060 6 2xR6i 1 80 960 68 600 250 1 ACA 610 070 000 6 70 55 65 52 104 52 78 R6i 1 05 480 64 400 200 1 ACA 610 070 070 6 2xR6i 2 10 960 68 600...

Page 40: ...owed resistance value for the braking resistor recommended resistance per chopper ACA 622 types Resistance value for the used resistor per braking chopper resistance of one 2 x SAFURxxxxxxx Imax Peak...

Page 41: ...659 806 1 43 571 218 634 391 806 498 ACA 621 1200 5 3 x NBRA659 1208 1 43 571 327 951 391 1209 498 ACA 621 1600 5 4 x NBRA659 1611 1 43 571 436 1268 391 1612 498 ACA 621 2000 5 5 x NBRA659 2014 1 43 5...

Page 42: ...73 15000 Braking sections 380 500 V Range UN 500 V ACA 621 0260 5 2065 400 110 64 660 ACA 621 0400 5 2065 400 110 64 660 ACA 621 0800 5 2065 800 220 67 1320 ACA 621 1200 5 2065 1200 330 68 1980 ACA 6...

Page 43: ...s when installed back to back IP 54 R Air Outlet Duct Connection The dimensions of the duct adjoining to IP 54 R cabinet are below ACx 600 Type Enclosure Degree of Protection Space above mm Space belo...

Page 44: ...e and Thyristor Supply Units cos j1 0 97 fundamental at nominal load cos j 0 93 0 95 total IGBT Supply Units cos j1 1 00 fundamental at nominal load l I1 Irms cos j1 0 98 total where l is power factor...

Page 45: ...ABLES WITH A CONCENTRIC COPPER SCREEN ILmax A Cable Type Diameter mm ILmax A Cable Type Diameter mm 13 3 1 5 1 5 13 69 3 35Al 10Cu 26 18 3 2 5 2 5 14 83 3 50Al 15Cu 29 24 3 4 4 16 107 3 70Al 21Cu 32 3...

Page 46: ...llation Site Altitude Nominal output power at 0 to 1000 m above sea level 1 Air Temperature 0 to 40 C 2 IP 21 22 42 0 to 35 C 2 IP 54R 40 to 70 C 40 to 70 C Relative Humidity 5 to 95 Max 95 Max 95 No...

Page 47: ...for every additional 1 C up to 50 C Example 1 If the ambient temperature is 50 C the derating factor is 100 1 5 10 C 85 or 0 85 The output current is then 0 85 I2N or I2base or I2max Derating Diagram...

Page 48: ...A 634 0250 51 xx 660 450 15500 170M5371 2SHT ACA 631 0200 31 xx ACA 633 0400 31 xx ACA 631 0250 51 xx 690 500 21500 170M5810 2 ACA 632 0300 31 xx ACA 632 0375 51 xx 660 700 44500 170M6206 3SHT ACA 631...

Page 49: ...ACN 664 1405 5 ACN 684 1405 5 660 1500 460000 170M6168 3 110 ACN 654 2120 5 ACN 664 2120 5 ACN 684 2120 5 ACN 654 2600 5 ACN 664 2600 5 ACN 684 2600 5 ACN 654 0855 6 ACN 664 0855 6 ACN 684 0855 6 125...

Page 50: ...140 31 xx ACA 632 0175 51 xx 1250 315 13000 170M5140 2 ACA 632 0200 31 xx ACA 634 0200 31 xx ACA 632 0250 51 xx ACA 634 0250 51 xx 1250 400 23000 170M5142 2 ACA 632 0300 31 xx ACA 632 0375 51 xx 1250...

Page 51: ...50 115 170M1564 R3i ACA 610 0016 6 ACA 610 0020 6 1000V 00 35 69 170M2676 R4i 660V 000 80 380 170M1566 R4i 1000V 00 63 380 170M2679 R5i 660V 000 160 2300 170M1569 R5i 1000V 00 80 815 170M2680 R6i 660V...

Page 52: ...630 115000 170M 5146 2 110 ACA 622 0210 3 1000 1250 400 23000 170M 5142 2 110 ACA 622 0320 3 1920 3 1000 1250 630 115000 170M 5146 2 110 500 V Range ACA 621 0260 5 1000 1250 400 23000 170M 5142 2 110...

Page 53: ...ctions are marked in the following tables The terminals accept cable lugs according to DIN 46234 for copper cables and DIN 46329 for aluminium cables Screw Torque Nm Soft aluminium Alloyedaluminiumand...

Page 54: ...500V 380V 500V ACA 631 0175 5 2x14 3 310x240 3 ACA 631 0250 5 2x14 3 310x240 3 ACA 631 0375 5 4x14 6 502x280 6 ACA 631 0525 5 4x14 6 502x280 6 ACA 631 0850 5 4x 13x18 12 502x280 12 4x 13x24 ACA 631 1...

Page 55: ...N 500V 380V 500V ACA 632 0175 5 2x14 3 310x240 3 ACA 632 0250 5 2x14 3 310x240 3 ACA 632 0375 5 4x14 6 502x280 6 ACA 632 0525 5 4x14 6 502x280 6 ACA 632 0850 5 4x 13x18 12 502x280 12 4x 13x24 ACA 632...

Page 56: ...f cableentries at top diameter 60 mm 380V 400V 415V ACA 610 0060 3 1x 13x18 3 110x235 3 ACA 610 0070 3 1x 13x18 3 110x235 3 ACA 610 0100 3 1x 13x18 3 110x235 3 ACA 610 0120 3 1x 13x18 3 110x235 3 ACA...

Page 57: ...A 610 0185 6 4x 13x18 6 270x511 6 ACA 610 0205 6 4x 13x18 6 270x511 6 ACA 610 0255 6 4x 13x18 6 270x511 6 ACA 610 0315 6 4x 13x18 6 270x511 6 ACA 610 0375 6 4x 13x18 6 270x511 6 ACA 610 0485 6 6x 13x1...

Page 58: ...Inputs 0 to 20 mA Rin 100 W ACP 600 One Programmable Differential Current Input 0 to 20 mA Rin 100 W ACS ACP 600 ACS 600 MultiDrive One Programmable Differential Voltage Input ACS 600 0 2 to 10 V Rin...

Page 59: ...n Circuit 0 high temperature Internal Supply For Digital Inputs 24 VDC Short circuit proof group isolated Isolation Test Voltage 500 VAC 1 minute Input Updating Time 12 ms ACS 600 44 ms ACC 600 4 ms A...

Page 60: ...lt Functions Standard PFC M F Crane MotionControl System Programm Supervision Functions Standard PFC M F Crane Motion Control System ACx 600 temperature Analogue input below minimum value Speed 2 2 2...

Page 61: ...test methods Materials Transportation Length max 4 metres weight max 2400 kg Position upright Max crate dimensions length shipping length 100 mm depth shipping split depth 150 mm height height 80 mm...

Page 62: ...agnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality The EMC Directive defines the requirements for immunity and emissions of e...

Page 63: ...iDrive is installed according to the instructions given in the Hardware Manual EN code 63700118 3 The motor and control cables used are selected as specified in the Hardware Manual EN code 63700118 4...

Page 64: ...est up to 600 V The ACS 600 MultiDrive is suitable for use in a circuit capable of delivering not more than 65 kA rms symmetrical amperes at 600 V maximum The ACS 600 MultiDrive provides overload prot...

Page 65: ...ent of the nonconforming equipment or parts thereof Repairs or replacements pursuant to warranty shall not renew or extend the applicable original equipment warranty period provided however that any s...

Page 66: ...spection operation or use of any equipment covered by or in connection therewith shall in no case exceed the purchase price of the Equipment or part thereof or services which give rise to the Claim Al...

Page 67: ...applications Cabinet The cabinet degrees of protection and free space requirements for marine applications are listed below 1 R air outlet duct 2 200 between rear plates of the cabinets when installed...

Page 68: ...losures IP code EN 50178 1986 Electronic equipment for use in power installations EN 61800 3 1996 EMC product standard including specific test methods Materials Other Technical Data See chapter ACS 60...

Page 69: ......

Page 70: ...ABB Industry Oy Drives P O Box 184 FIN 00381 HELSINKI FINLAND Telephone 358 10 22 2000 Telefax 358 10 22 22681 Internet http www abb com automation 3AFY 63982229 R0125 REV D EFFECTIVE 1 12 2000 EN...

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